PRODUCT SPECIFICATION HYBRIDS, 3dB QUADRATURE, WIRELINE®, DROP-IN AND CONNECTORIZED FEATURES • Octave band Performance • Formability • Low Loss – Low Cost • Available in Bulk 5 ft length, Cut & Trimmed Straight, Cut & Trimmed Formed and Connectorized Lengths • Aerospace and Commercial Heritage • ROHS compliant (Tin Plated & Bare Finishes Only) WIRELINE®®® The Wireline® family of products offer unique flexibility and cost advantage to many microwave and RF applications. The product features the performance characteristics of an octave band 3dB quadrature hybrids in a formable construction similar to semi-rigid cable. Installation options include drop-in, surface mount as well as several conventional cable attachment approaches. Although the product is not pick-n-place compatible it continues to be used in many moderate volume applications due to its performance and flexibility advantages. The product boasts a considerable aerospace heritage and is fabricated using military grade materials and processing. SPECIFICATIONS – ELECTRICAL Part Number BHC*1 BJC*1 BHC*2 BJC*2 Bandwidth Optimization Coupling, Coupled Path (dB) Unbalance, max (dB), Coupled Path to Main Line Isolation, min (dB) VSWR (Max) Power, average (W) Power Peak (kW) Phase Quadrature Error, max (o) Dielectric Breakdown, min (V RMS) Narrow 3.00 ±0.25 0.5 20 1.2:1 100 2 ±1 500 Narrow 3.00 ±0.25 0.5 20 1.2:1 200 2 ±1 500 Octave 2.65 ±0.25 1.3 20 1.2:1 100 2 ±1 500 Octave 2.65 ±0.25 1.3 20 1.2:1 200 2 ±1 500 * Shield finish code per Wireline® Part Number Key at end of section. NOTE: Electrical specifications summarized in the table above are determined by measurements at 300 MHz in a matched 50 Ohm system and are independent of physical length and frequency with the exception of power. At jacket temperatures above 55oC, the power should be de-rated linearly to 50% at 105oC and to 0 at 155oC. SPECIFICATIONS – MECHANICAL Part Number Weight, (grams/inch) Bendable / Formable C/L Bend Radius, min (in) Standard Length, max (in) A Inner Jacket Diameter (in) B Outer Shield Diameter (in) D Wire diameter (in) BHC*1 BJC*1 BHC*2 BJC*2 0.55 Yes 0.15 58 0.086 0.105 0.0124 1.14 Yes 0.30 58 0.125 0.145 0.0201 0.55 Yes 0.15 58 0.086 0.105 0.0124 1.14 Yes 0.30 58 0.125 0.145 0.0201 Sage Laboratories, Inc. z 8 Executive Drive z Hudson, NH 03051 z Tel: 603-459-1600 z Fax: 603.459.1605 www.sagelabs.com PRODUCT SPECIFICATION HYBRIDS, 3dB QUADRATURE, WIRELINE®, DROP-IN AND CONNECTORIZED SPECIFICATIONS – MATERIALS 1. 2. 3. 4. 5. Copper wire per QQ-W-343, silver-plated per ASTM-B-298. Polyimide film per insulation MIL-P-46112 with FEP binder per ASTM-3368. Polytetrafluoroethylene (PTFE) inner jacket material per ASTMD-D1457, Tefzel (duPont). Outer shield material (seamless copper alloy tube): copper CDA #ALLOY 122 Outer shield plating: B-Bare/unplated T-Tin plate per MIL-T-10727 S-Solder plate per MIL-P817 6. Wireline is ROHS compliant when outer shield is Tin plated or Bare /unplated. OUTLINE DRAWING ORDERING INFORMATION Wireline can be purchased in bulk (5) five foot lengths or precut and trimmed ready for installation. The following ordering key is provided to assist in the creation of ordering part numbers. For trimmed lengths, use the formulas in the next section to determine the length corresponding to your center frequency and coupling values. The maximum trimmed length for Wireline® is 58”. Contact the factor for other than straight Cut & Trimmed lengths. PART NUMBER KEY C - . Total Bulk Length In feet or; Trimmed Length in inches (Multiples of 5') (example 1.24") 1 2 = = 3dB Nominal Coupling for < 30% Bandwidth 2.7dB Nominal Coupling for > 30% Bandwidth B T S = = = Bare Tin Plating Solder Plating C = Seamless Copper Tube Shield Construction H J = = 0.105 Diameter H Series 0.145 Diameter J Series B = Bulk Shipment (ROHS compliant) (ROHS compliant) (Not ROHS compliant) Sage Laboratories, Inc. z 8 Executive Drive z Hudson, NH 03051 z Tel: 603-459-1600 z Fax: 603.459.1605 www.sagelabs.com PRODUCT SPECIFICATION HYBRIDS, 3dB QUADRATURE, WIRELINE®, DROP-IN AND CONNECTORIZED COMPUTING THE LENGTH OF CUT & TRIMMED WIRELINE® 3dB QUADRATURE HYBRIDS: To determine the length “L” of a 3 dB Wireline® quadrature hybrid: 1. Compute the quarter wavelength frequency (center frequency of your band of use) as follows: Fq (MHz) = (Fmin + F max) / 2 2. Compute the hybrid length “L” as follows; “L” (inches) = 1850 / Fq (MHz) or “L” (centimeters) = 4700 / Fq (MHz) Alternately, this function is available in the online calculator provided at www.sagelabs.com. RECOMMENDED INSTALLATION ALTERNATIVES AND OTHER MOUNTING OPTIONS: See Trimming, Mounting and Installation Guide. PRODUCT SAMPLES Small quantities of Cut & Trimmed parts can be provided free of charge for design prototyping. Contact the Sales department for more information or complete the sample request form provided at www.filss.com. MISCELLANIOUS: 1. 2. 3. 4. Sage Laboratories Inc. “Standard Warranty and Order Terms and Conditions” apply to all orders. All specifications subject to change without notice. Parts are available from stock. Contact factory for delivery confirmation for all quantities over 10,000. Contact our local Manufacturers Representative for pricing. Specification Revision – 100809 Sage Laboratories, Inc. z 8 Executive Drive z Hudson, NH 03051 z Tel: 603-459-1600 z Fax: 603.459.1605 www.sagelabs.com