NI 9997 Getting Started Guide

GETTING STARTED GUIDE
NI 9997
2-Channel, 11A Busbar Module
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Introduction
The NI 9997 C Series Busbar Module is a passive two-channel busbar.
You can use the NI 9997 to connect multiple wires to a single terminal
on a separate C Series I/O module to help simplify the wiring for your
C Series system.
The safety guidelines and specifications in this
document are specific to the NI 9997. The other
components in the system might not meet the same safety
ratings and specifications. Refer to the documentation for
each component in the system to determine the safety
ratings and specifications for the entire system.
Note
Installing C Series Modules in the Chassis
Refer to the hardware installation procedures in your chassis
documentation for instructions on how to install this module.
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Safety Guidelines
Operate the NI 9997 only as described in this manual.
This icon denotes that the component may
be hot. Touching this component may result in bodily
injury.
Hot Surface
Hazardous Voltage This icon denotes a warning
advising you to take precautions to avoid electrical shock.
Do not operate the NI 9997 in a manner not
specified in this manual. Product misuse can result in a
hazard. You can compromise the safety protection built
into the product if the product is damaged in any way. If the
product is damaged, return it to National Instruments for
repair.
Caution
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Safety Guidelines for Hazardous Voltages
If hazardous voltages are connected to the module, take the
following precautions. A hazardous voltage is a voltage greater
than 42.4 Vpk or 60 VDC to earth ground.
Ensure that hazardous voltage wiring is
performed only by qualified personnel adhering to local
electrical standards.
Caution
Caution Do not mix hazardous voltage circuits and
human-accessible circuits on the same module.
Make sure that devices and circuits connected to
the module are properly insulated from human contact.
Caution
When module terminals are hazardous voltage
LIVE (> 42.4 Vpk/60 VDC), you must ensure that devices
and circuits connected to the module are properly insulated
from human contact. You must use Connector Backshell
Kit 783804-01, as shown in Figure 1, to ensure that the
terminals are not accessible.
Caution
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Figure 1. Connector Backshell 783804-01
Safety Guidelines for Hazardous Locations
The NI 9997 is suitable for use in Class I, Division 2, Groups A, B,
C, D, T4 hazardous locations; Class I, Zone 2, AEx nA IIC T4, and
Ex nA IIC T4 hazardous locations; and nonhazardous locations
only. Follow these guidelines if you are installing the NI 9997 in a
potentially explosive environment. Not following these guidelines
may result in serious injury or death.
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Do not disconnect I/O-side wires or connectors
unless power has been switched off or the area is known to
be nonhazardous.
Caution
Do not remove modules unless power has been
switched off or the area is known to be nonhazardous.
Caution
Substitution of components may impair
suitability for Class I, Division 2.
Caution
For Division 2 and Zone 2 applications, install
the system in an enclosure rated to at least IP54 as defined
by IEC/EN 60529.
Caution
Special Conditions for Hazardous Locations Use in
Europe
This equipment has been evaluated as Ex nA IIC T4 Gc equipment
under DEMKO 12 ATEX 1202658X. Each module is marked
II 3G and is suitable for use in Zone 2 hazardous locations, in
ambient temperatures of -40 °C ≤ Ta ≤ 70 °C. If you are using the
NI 9242 in Gas Group IIC hazardous locations, you must use the
device in an NI chassis that has been evaluated as AEx nA IIC T4,
EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
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Caution You must make sure that the transient
disturbances do not exceed 140% of the rated voltage.
The system shall be mounted in an ATEX
certified enclosure with a minimum ingress protection
rating of at least IP54 as defined in IEC/EN 60529 and
used in an environment of not more than Pollution
Degree 2.
Caution
The enclosure must have a door or cover
accessible only by the use of a tool.
Caution
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory
requirements and limits for electromagnetic compatibility (EMC)
as stated in the product specifications. These requirements and
limits are designed to provide reasonable protection against
harmful interference when the product is operated in its intended
operational electromagnetic environment.
This product is intended for use in industrial locations. There is no
guarantee that harmful interference will not occur in a particular
installation, when the product is connected to a test object, or if the
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product is used in residential areas. To minimize the potential for
the product to cause interference to radio and television reception
or to experience unacceptable performance degradation, install and
use this product in strict accordance with the instructions in the
product documentation.
Furthermore, any changes or modifications to the product not
expressly approved by National Instruments could void your
authority to operate it under your local regulatory rules.
Special Guidelines for Marine Applications
Some products are Lloyd’s Register (LR) Type Approved for
marine (shipboard) applications. To verify Lloyd’s Register
certification for a product, visit ni.com/certification and
search for the LR certificate, or look for the Lloyd’s Register mark
on the product label.
In order to meet the EMC requirements for
marine applications, install the product in a shielded
enclosure with shielded and/or filtered power and
input/output ports. In addition, take precautions when
designing, selecting, and installing measurement probes
and cables to ensure that the desired EMC performance is
attained.
Caution
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NI 9997 Getting Started Guide
Connecting the NI 9997
The NI 9997 C Series Busbar Module is a passive two-channel
(six terminals per channel) busbar.
Figure 2. NI 9997 Pinout
0
1
2
3
4
5
Channel 0
0
1
2
3
4
5
Channel 1
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Use Cases for the NI 9997
You can connect the NI 9997 using different configurations for
different purposes, as shown in the followinig use cases.
Connecting Multiple Shields/Common to Ground
The NI 9997 makes it easier to connect multiple shields to ground,
as shown in Figure 3. Attach the ground of the separate C Series
module to a terminal on a channel of the NI 9997. Then, connect
the shields to the remaining terminals on the channel.
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Figure 3. Connecting Multiple Shields to Ground
Thermocouple 1
TC+
TC–
Thermocouple 2
TC+
TC–
Ground
Separate C Series Modules
Isolation
Channel 0
NI 9997
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You also can use the NI 9997 to make multiple connections to
separate modules common by first attaching the common to a
terminal of the NI 9997 channel. Next, connect the common
connection of the device to the remaining terminals on the channel.
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NI 9997 Getting Started Guide
Connecting Multiple Devices to One External
Power Supply
You can use the NI 9997 to connect one power supply to multiple
devices, as shown in Figure 4.
Figure 4. Connecting Multiple Devices to One External Power Supply
Isolation
Device 1
Device 2
Device 3
Channel 0
Device 4
Device 5
+
–
External
Power
Supply
Channel 1
NI 9997
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Specifications
Physical Characteristics
If you need to clean the module, wipe it with a dry towel.
Note For two-dimensional drawings and
three-dimensional models of the C Series module and
connectors, visit ni.com/dimensions and search by
module number.
Number of channels.............................. 2 isolated, 6 terminal channels
Current per channel........................... 11A max
Screw-terminal wiring
Gauge ......................................... 0.05 mm² to 1.5 mm²
(30 AWG to 14 AWG)
copper conductor wire
with 6 mm (0.236 in.) of
insulation stripped from
the end
Temperature rating ..................... 80 °C min
Torque......................................... 0.2 N · m to 0.25 N · m
(1.77 lb · in. to 2.21 lb · in.)
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Wires per screw terminal .................. Two wires per screw
terminal
Ferrules
Single wire.................................. 0.25 mm2 to 1.50 mm2
(24 AWG to 16 AWG)
Double wire ................................ 0.823 mm2 max (18 AWG)
Connector securement
Securement type ......................... Screw flanges provided
Torque for screw flanges ............ 0.2 N · m (1.77 lb · in.)
Torque for screw terminals......... 0.25 N · m (2.21 lb · in.)
Weight............................................... 124 g (4.4 oz)
Safety
Maximum Voltage
Connect only voltages that are within the following limits.
Maximum working voltage, channel-to-earth ground
Continuous........................................ 300 Vrms,
Measurement Category II
Division 2 and Zone 2 hazardous locations applications
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Isolation Voltages
Channel-to-channel
Continuous ................................. 300 Vrms, Measurement
Category II
Withstand.................................... 3,000 Vrms, verified by a 5 s
dielectric withstand test
Channel-to-earth ground
Continuous ................................. 300 Vrms, Measurement
Category II
Withstand.................................... 3,000 Vrms, verified by a 5 s
dielectric withstand test
Measurement Category II is for measurements performed on
circuits directly connected to the electrical distribution system.
This category refers to local-level electrical distribution, such as
that provided by a standard wall outlet, for example 115 V for U.S.
or 230 V for Europe.
Caution Do not connect to signals or use for
measurements within Measurement Category III or IV.
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Hazardous Locations
U.S. (UL) .......................................... Class I, Division 2,
Groups A, B, C, D, T4;
Class I, Zone 2,
AEx nA IIC T4
Canada (C-UL) ................................. Class I, Division 2,
Groups A, B, C, D, T4;
Class I, Zone 2,
Ex nA IIC T4
Europe (DEMKO) ............................ Ex nA IIC T4 Gc
Safety and Hazardous Locations Standards
This product meets the requirements of the following standards of
safety for electrical equipment for measurement, control, and
laboratory use:
•
IEC 61010-1, EN 61010-1
•
UL 61010-1, CSA 61010-1
•
EN 60079-0:2012, EN 60079-15:2010,
•
IEC 60079-0: Ed 6, IEC 60079-15: Ed 4,
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•
UL 60079-0: Ed 5, UL 60079-15: Ed 3,
•
CSA 60079-0:2011, CSA 60079-15:2012
Note For UL and other safety certifications, refer to the
product label or the Online Product Certification section
of this document.
Note In the United States (per FCC 47 CFR),
Class A equipment is intended for use in commercial,
light-industrial, and heavy-industrial locations. In Europe,
Canada, Australia and New Zealand (per CISPR 11),
Class A equipment is intended for use only in
heavy-industrial locations.
Note Group 1 equipment (per CISPR 11) is any
industrial, scientific, or medical equipment that does not
intentionally generate radio frequency energy for the
treatment of material or inspection/analysis purposes.
For EMC declarations and certifications, refer to
the Online Product Certification section of this document.
Note
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NI 9997 Getting Started Guide
CE Compliance
This product meets the essential requirements of applicable
European Directives as follows:
•
2006/95/EC; Low-Voltage Directive (safety)
•
2004/108/EC; Electromagnetic Compatibility Directive
(EMC)
•
94/9/EC; Potentially Explosive Atmospheres (ATEX)
Online Product Certification
To obtain product certifications and the Declaration of Conformity
(DoC) for this product, visit ni.com/certification, search by
module number or product line, and click the appropriate link in
the Certification column.
Environmental
Refer to the manual for the chassis you are using for more
information about meeting these specifications.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2) ..... -40 °C to 70 °C
Maximum altitude............................. 5,000 m
Indoor use only.
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Environmental Management
NI is committed to designing and manufacturing products in
an environmentally responsible manner. NI recognizes that
eliminating certain hazardous substances from our products is
beneficial to the environment and to NI customers.
For additional environmental information, refer to the Minimize
Our Environmental Impact web page at ni.com/environment.
This page contains the environmental regulations and directives
with which NI complies, as well as other environmental
information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the product life cycle,
all products must be sent to a WEEE recycling center.
For more information about WEEE recycling centers,
National Instruments WEEE initiatives, and compliance
with WEEE Directive 2002/96/EC on Waste and
Electronic Equipment, visit ni.com/environment/
weee.
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Visit ni.com/services for NI Factory Installation Services,
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A Declaration of Conformity (DoC) is our claim of compliance
with the Council of the European Communities using the
manufacturer’s declaration of conformity. This system affords the
user protection for electromagnetic compatibility (EMC) and
product safety. You can obtain the DoC for your product by visiting
ni.com/certification. If your product supports calibration,
you can obtain the calibration certificate for your product
at ni.com/calibration.
National Instruments corporate headquarters is located at
11500 North Mopac Expressway, Austin, Texas, 78759-3504.
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NI 9997 Getting Started Guide
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