1336 Troubleshooting Guide

1336 TROUBLESHOOTING GUIDE
FAULT CODES: Up to 37 fault codes may be displayed for the 1336. In each instance, a Fault may be reset by cycling power to the
drive, or if Parameter 39 is set to 1, by pressing the Stop pushbutton. Resetting a Fault will not correct the problem. Corrective action
must be taken prior to resetting the fault.
2-Position Mode Display Area
The two character PR display is not used as part of the fault code display. However, it may be used to indicate
the loss of enable.
3-Position Fault Code Display Area
Freq
PR
F01
The three character Freq display is used to indicate the fault code acronym. The fault acronym
will be displayed until a drive reset is initiated.
Special Display- Enable Fault
Freq
PR
__ __
___
The enable interlock is open. The enable interlock is:
Jumper 7-8 of J9 on the Main Control Board if interface option L1, L2, L3 is not installed. Terminal 30
of TB3 if interface option L1, L2, L3 is installed.
Freq
Special Test- Input Reset
PR
__
F01
This is not a fault but a code that is displayed each time the drive is powered up or when a fault is cleared. It
indicates that drive logic is being reset to initial conditions.
Freq
Auxiliary Fault
PR
__
F02
The auxiliary input interlock is open. The auxiliary interlock is:
Jumper 9-10 of J9 on the Main Control Board if interface option L1, L2, L3 is not installed.
Terminal 28 of TB3 if interface option L1, L2 L3 is installed.
Freq
Power Loss
PR
__
F03
Occurs only if Parameter 40 is set to 0 and input power is interrupted for 0.2 seconds. Monitor the incoming
AC line for low voltage or line power interruption.
Freq
Bus Undervoltage
PR
-- --
F04
Occurs when the DC bus drops below:
388V DC for drives with Base Driver/Power Supply Board Firmware Versions 1.11, 1.13, 1.14 or 3.01. 456V
DC for drives with Base Driver/Power Supply Board Firmware Versions 1.01.
Monitor the incoming AC line for low voltage or line power interruptions.
Bus Overvoltage
Freq
PR
__
F05
Occurs when the DC bus rises above:
810V DC for drive ratings B003-B200.
975V DC for drive ratings C003-C200.
May be caused by high line voltage or excessive regeneration from the motor. Monitor the AC
line for high line voltage or transient conditions. If caused by motor regeneration, extended decel
time or dynamic braking may be required.
Motor Stalled
Freq
PR
__
F06
Indicates that the drive has not been able to change output frequency for:
4 seconds for drives with Base Driver/Power Supply Board Firmware Versions 1.11, 1.13, 1.14 or
2.01. 10 seconds for drives with Base Driver/Power Supply Board Firmware Versions 1.01.
Conditions sensed are:
Excessive Current :
The motor is drawing excessive current (over 150%). The motor load is excessive and will not
allow the drive to accelerate to set speed. A longer accel time or a reduced load may be
required.
Bus Voltage Rise The bus voltage has risen to 110% of nominal bus voltage. This indicates a
regeneration condition that will not let the drive decelerate to a lower frequency. A longer decel
time or dynamic braking may be required.
Motor Overload
Freq
PR
_ _
F07
The drive output current has exceeded the % of current set by Overload Current Parameter 38
for some period of time. The time is dependent on the level of current above the set value. The
fastest time is 150% of Parameter 38 for one minute. This indicates an excessive motor load that
must be reduced to the value programmed by Parameter 38.
Over Temperature
Freq
PR
__
F08
Drive logic has detected an open temperature switch on the drive heatsink indicating that drive
heatsink temperature is above 100°C. Check for blocked or dirty heatsink fins. Check that the
ambient temperature has not exceeded 40 degrees C. For B100 or C010 units and larger
units, check the operation of the drive cooling fan.
Open Potentiometer
Freq
PR
__
F 09
An open potentiometer circuit has been detected. Check the external potentiometer circuit at
TB2, Terminals 1, 2 and 3 for an open circuit.
Serial Error
Freq
PR
__
F10
This Fault indicates a break in communications between the drive and the 1336-MOD-G2
Remote I/O Board. This fault is sensed only after the drive is powered up and has sensed the
presence of the Remote I/O Board by establishing a communications link to the board.
Operator Error
Freq
PR
__
F11
Logic has detected incompatible parameters. Verify the drive reset sequence after exiting the
programming mode when using the Local Programming and Display Panel.
Check Parameter 14. If set to 0, the stop input must be cycled once to generate code F01, then
again after power-on-reset is complete to reset the drive. Verify that Parameters 10 and 42 are
compatible with Parameter 41.
Parameter 10, Stop Select, and Parameter 42, Slip Compensation, must be compatible with
Parameter 41, Motor Type, as detailed in the 1336 Programming Manual.
Overcurrent
Freq
PR
__
F 12
The drive has exceeded 180% of its current rating. Check for a short circuit at the drive output or
excessive load conditions at the motor.
Ground Fault
Freq
PR
__
F 13
A current path to earth ground has been detected at one or more of the drive output terminals.
Check the motor and external wiring to the drive output terminals for a grounded condition.
U VW Output Short
Freq
PR
__
F 14
A short circuit has been detected between two or more of the drive output terminals. Check the
motor and external wiring to the drive output terminals for a shorted condition.
V UW Output Short
Freq
PR
__
F 15
A short circuit has been detected between two or more of the drive output terminals. Check the
motor and external wiring to the drive output terminals for a shorted condition.
W UV Output Short
Freq
PR
__
F 16
A short circuit has been detected between two or more of the drive output terminals. Check the
motor and external wiring to the drive output terminals for a shorted condition.
Negative Phase
Transistor Short
Freq
PR
__
F 17
A shorted drive transistor has been detected. Check drive output transistors, both upper and
lower portions of each transistor, for a shorted condition.
Positive Phase
Transistor Short
Freq
PR
__
F18
A shorted drive transistor has been detected. Check drive output transistors, both upper and
lower portions of each transistor, for a shorted condition.
Precharge Open
Freq
PR
__
F 19
An error has been detected in the precharge circuit that does not allow precharge to occur.
Check the precharge circuit.
Clear Jammed
Freq
PR
__
F 20
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
PWM Check
Freq
PR
__
F 21
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Drive Reset
Freq
PR
__
F 22
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable
connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Loop Overrun
Freq
PR
__
F 23
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Motor Mode
Freq
PR
__
F 24
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Overspeed
Freq
PR
__
F 25
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Power Mode
Freq
PR
__
F 26
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
PWM Loss
Freq
PR
__
F 27
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Slave Timeout
Freq
PR
__
F 28
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire
and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power
Supply Board if required.
Hertz Error
Freq
PR
__
F 29
The drive cannot find a valid frequency. Check the combinations of skip frequencies to see if
they completely overlap the minimum to maximum frequency range. Check that Minimum
Frequency, Parameter 16, is less than Maximum Frequency, Parameter 19.
Hertz Select
Freq
PR
__
F 30
A fault has been detected originating from the Main Control Board. Check all wire and cable
connections to the Main Control Board. Replace the Main Control Board if required.
Master Timeout
Freq
PR
__
F 31
A communication fault has been detected between the Main Control Board and the Base
Driver/Power Supply Board. Check the cable connections between the boards. Replace the Main
Control Board or Base Driver/Power Supply Board if required.
EEPROM Error
Freq
PR
__
F 32
A fault has been detected originating from the Main Control Board. Check all wire and cable
connections to the Main Control Board. Replace the Main Control Board if required.
Retries Exceeded
Freq
PR
__
F 33
The number of drive restart attempts set by Parameter 85 has been exceeded. The fault must be
cleared and the drive manually reset by cycling power to the drive.
Boost Error
Freq
PR
__
F 34
An attempt has been made to set Parameter 83 (Run Boost) to a value greater than Parameter
48 (Start Boost).
Negative Slope
Freq
PR
__
F 35
Logic has detected a negative slope on the V/Hz curve. Compare Parameters 18 and
50. Parameter 18, Base Voltage, must be equal to or greater than Parameter 50,
Break Volts. Compare Parameters 48 and 50 Parameter 50, Break Volts, must be equal to or
greater than Parameter 48, Start Boost.
Diagnostic Current Limit
Freq
PR
__
F 36
The drive has reached 150% of rated output current--The drive's hardware current limit while
Parameter 82 (Amp Limit Fault Enable) was on.
P-Jump Error
Freq
PR
__
F 37
An attempt has been made to enable both P-Jump and Slip Compensation.
Parameters 78-80 are used to program a custom drive output waveform (a P-jump waveform) for
specific applications. Parameter 78 (Traverse Period) will enable Parameters 79 and 80 if set to
a value other than 0.0. Parameter 42 is used to program slip compensation. Slip compensation
is active whenever Parameter 42 is set to a value other than 0.0 and cannot be used if a P-jump
waveform has been programmed.