DIESEL GENERATOR SET MTU 16V4000 DS2500 380V – 11 kV/50 Hz/Standby Power with overload/TA-Luft Optimized MTU 16V4000G63/Water Charge Air Cooling Optional equipment and ﬁnishing shown. Standard may vary. PRODUCT HIGHLIGHTS // Beneﬁts - Low fuel consumtion - Optimized system integration ability - High reliability - High availability of power - Long maintenance intervals // Performance Assurance Certiﬁcation (PAC) - Engine-generator set tested to ISO 8528-5 for transient response - 85% load factor - Veriﬁed product design, quality and performance integrity - All engine systems are prototype and factory tested // MTU Onsite Energy is a single-source supplier // // Support - Global product support offered // Standards - Engine-generator set is designed and manufactured in facilities certiﬁed to standards ISO 2008:9001 and ISO 2004:14001 - Generator set complies to ISO 8528 - Generator meets NEMA MG1, BS5000, ISO, DIN EN and IEC standards - NFPA 110 Complete range of accessories available - Control panel - Circuit breaker/power distribution - Fuel system - Fuel connections with shut-off valve mounted to base frame - Starting/charging system - Exhaust system - Mechanical and electrical driven radiators - Medium voltage alternators // Emissions - TA-Luft optimized // Certiﬁcations - CE certiﬁcation option // Power Rating - System ratings: 2000 kVA - 2350 kVA - Accepts rated load in one step per NFPA 110 - Generator set complies to G3 according to ISO 8528-5 - Generator set exceeds load steps according to ISO 8528-5 2 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV APPLICATION DATA➀ // Engine Manufacturer Model Type Arrangement Displacement: l Bore: mm Stroke: mm Compression ratio Rated speed: rpm Engine governor Max power: kWm Air cleaner // // MTU 16V4000G63 4-cycle 16V 76.3 170 210 16.4 1500 ADEC (ECU 7) 1965 Dry Fuel System Maximum fuel lift: m Total fuel ﬂow: l/min // 5 20 Fuel Consumption➁ At 100% of power rating: At 75% of power rating: At 50% of power rating: Total oil system capacity: l Engine jacket water capacity: l Intercooler coolant capacity: l // // g/kwh 218 213 213 300 175 50 Combustion Air Requirements Combustion air volume: m3/s Max. air intake restriction: mbar 3.3 50 Cooling/Radiator System Coolant ﬂow rate (HT circuit): m3/h Coolant ﬂow rate (LT circuit): m3/h Heat rejection to coolant: kW Heat radiated to charge air cooling: kW Heat radiated to ambient: kW Fan power for mech. radiator (40°C): kWm // l/hr 516.1 378.2 252.1 Liquid Capacity (Lubrication) 68.5 30 830 500 90 70 Exhaust System Exhaust gas temp. (after turbocharger): °C Exhaust gas volume: m3/s Maximum allowable back pressure: mbar Minimum allowable back pressure: mbar ➀ All data refers only to the engine and is based on ISO standard conditions (25°C and 100m above sea level). ➁ Values referenced are in accordance with ISO 3046-1. Conversion calculated with fuel density of 0.83 g/ml. All fuel consumption values refer to rated engine power. 495 7.9 85 30 3 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES // System Ratings (kW/kVA) Generator model Marathon 744RSL7092 (Low voltage marathon standard) Marathon 1020FDL7093 (Low voltage marathon oversized) Leroy Somer LSA 51.2 VL95 (Low voltage Leroy Somer) Marathon 1020FDH7099 (Medium volt. marathon) Leroy Somer LSA 53.1 UL85 (Medium volt. Leroy Somer) Voltage 380 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 415 V 11 kV kWel 1720 1800 1680 1720 1800 1680 1880 1880 1880 1840 11 kV 1880 without radiator kVA* AMPS 2150 3267 2250 3248 2100 2922 2150 3267 2250 3248 2100 2922 2350 3570 2350 3392 2350 3269 2300 121 2350 123 TA-Luft optimized 40°C/400m with mechanical radiator kWel kVA* AMPS 1720 2150 3267 1760 2200 3175 1680 2100 2922 1720 2150 3267 1760 2200 3175 1680 2100 2922 1800 2250 3419 1800 2250 3248 1800 2250 3130 1800 2250 118 with electr. driven radiator kWel kVA* AMPS 1680 2100 3191 1760 2200 3175 1600 2000 2782 1680 2100 3191 1760 2200 3175 1600 2000 2782 1800 2250 3419 1800 2250 3248 1800 2250 3130 1800 2250 118 1800 1800 2250 118 2250 118 * cos phi = 0,8 // Engine ■ 4-Cycle ■ Standard single stage air ﬁlter ■ Oil drain extension & shut-off valve ■ Closed crankcase ventilation ■ Governor-electronic isochronous ■ Common rail fuel injection ■ TA-Luft optimized engine ■ NEMA MG1, BS5000, ISO, DIN EN and IEC standards ■ Self-ventilated ■ Superior voltage waveform ■ Solid state, volts-per-Hertz regulator ■ No load to full load regulation ■ ±0,25% voltage regulation no load to full load ■ Brushless alternator with brushless pilot exciter ■ 4 pole, rotating ﬁeld ■ Sustained short circuit current of up to 250% of the rated current for up to 10 seconds (marathon generator) Sustained short circuit current of up to 300% of the rated current for up to 10 seconds (Leroy Somer generator) ■ Marathon low voltage generator Leroy Somer generator Oversized generator Medium voltage generator ■ Represents standard features Represents optional features // Generator 4 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES, CONTINUATION // Cooling System ■ Jacket water pump ■ Thermostat(s) ■ Water charge air cooling // Control Panel ■ Pre-wired control cabinet for easy application of customized controller (V1+) Island operation (V2) Automatic mains failure operation with ATS (V3a) Automatic mains failure operation incl. control of generator and mains breaker (V3b) Island parallel operation of multiple gensets (V4) Automatic mains failure operation with short (< 10s) mains parallel overlap synchronization (V5) Mains parallel operation of a single genset (V6) Mains parallel operation of multiple gensets (V7) // Different expansion modules Remote annunciator Daytank control Generator winding temperature monitoring Generator bearing temperature monitoring Differential protection with multi-finction protection relay Modbus RTU-TCP gateway Manual-actuated circuit breaker Electrical-actuated circuit breaker Stand-alone solution in seperate switch box Fuel System ■ Flexible fuel connectors mounted to base frame Fuel filter with water separator Switchable fuel filter with water separator // Basler controller Deif controller ■ Complete system metering ■ Digital metering ■ Engine parameters ■ Generator Protection Functions ■ Engine protection ■ SAE J1939 engine ECU communications ■ Parametrization software ■ Multilingual capability ■ Multiple programmable contact inputs ■ Multiple contact outputs ■ Event recording ■ IP 54 front panel rating with integrated gasket Circuit Breaker/Power Distribution 3-pole circuit breaker 4-pole circuit breaker // Mechanical radiator Electrical driven front-end cooler Jacket water heater Seperate fuel cooler Fuel cooler integrated into cooling equipment Starting/Charging System ■ 24V starter Starter batteries Battery rack & cables Battery charger ■ Represents standard features Represents optional features 5 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES, CONTINUATION // Mounting System ■ Welded base frame // ■ Resilient engine and generator mounting Exhaust System Exhaust bellows with connection flange Exhaust silencer with 10 dB(A) sound attenuation Exhaust silencer with 30 dB(A) sound attenuation Exhaust silencer with 40 dB(A) sound attenuation Y-connection-pipe ■ Represents standard features Represents optional features ■ Modular base frame design 6 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV WEIGHTS AND DIMENSIONS Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit speciﬁc template drawings. System Open Power Unit (OPU) Dimensions (L x W x H) 5090 x 1836 x 2330 mm Weight (dry/less tank) 12893 kg Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your speciﬁc engine-generator set. SOUND DATA // Consult your local MTU Onsite Energy distributor for sound data. EMISSIONS DATA NOx + NMHC 1700 CO 300 PM 50 RATING DEFINITIONS AND CONDITIONS Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO 8528-1, ISO-3046-1, BS 5514 and AS 2789. Average Load Factor: ≤ 85%. Operating hours/year: max. 500. // Deration factor: Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude derations. Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature derations. // Rated power is available up to 40°C and 400m above sea level. Materials and speciﬁcations subject to change without notice. MTU Onsite Energy A Rolls-Royce Power Systems Brand www.mtuonsiteenergy.com Subject to change. | 3238821 | Edition 01/14 | ENC 2014-07. All units are in mg/Nm3 Emission levels of the engine may vary as a function of ambient temperature, barometric pressure, humidity, fuel type and quality, installation parameters, measuring instrumentation, etc. The data provided refers to ISO standard ambient conditions (25°C and 100m above sea level). The data provided are laboratory results from one engine representing this rating. The data was obtained under controlled environmental conditions with calibrated instrumentation.