DIESEl GENERATOR SET AIR CHARGE

DIESEl GENERATOR SET
AIR CHARGE-AIR COOlING
500 kVA/50 Hz/Prime (Fuel-Optimized)
380 - 415V
(Reference DS550D5S – Fuel optimized for standby rating technical data)
Optional equipment shown. Standard equipment may vary.
BENEFITS
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low installation cost
Best fuel consumption values
long maintenance intervals
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High-efficiency components
Best-in-class reliability and availability
SYSTEM RATINGS➀
Prime➁
DP500D5S
DP500D5S
DP500D5S
Voltage (L-L)
Phase
PF
Hz
kW
kVA
AMPS
Generator Model
Temp Rise
Connection
380V
3
0.8
50
400
500
760
572RSl7725
125°C/40°C
4 lEAD HI WYE
400V
3
0.8
50
400
500
722
572RSl7727
125°C/40°C
4 lEAD HI WYE
415V
3
0.8
50
400
500
696
572RSl7727
125°C/40°C
4 lEAD HI WYE
➀ Power available up to 40°C/400 m
➁ Prime technical data is for a fuel-optimized prime unit
2 / // / 50 Hz 500 kVA
CERTIFICATIONS AND STANDARDS
// Engine-generator
set is designed and manufactured in
facilities certified to standards ISO 9001:2008 and
ISO 14001:2004
// Performance Assurance Certification (PAC)
- Engine-generator set tested according to ISO 8528-5 for
transient response
- Verified product design, quality and performance integrity
- All engine systems are prototype and factory tested
// Power
Rating
- Permissible average power output during 24 hours of
operation up to 75%
STANDARD EQUIPMENT➀
// Engine
Air cleaners
Oil pump
Oil drain extension & s/o valve
Full flow oil filters
Closed crankcase ventilation
Jacket water pump
Thermostat
Exhaust manifold – dry
Blower fan & fan drive
Radiator – unit mounted
Electric starting motor – 24V
Governor – electronic isochronous
Base – formed steel
SAE flywheel & bell housing
Charging alternator – 24V
Flexible fuel connectors
Fuel system: common rail
// Customer Interface
Smart connect
// Generator
NEMA MG1, IEEE and ANSI standards compliance for temperature rise
and motor starting
VDE 0530, IEC 34.1, BS 5000, CSA C22.2-100, AS 1359
Sustained short circuit current of up to 300% of the rated current
for up to 10 seconds
Self-ventilated
Superior voltage waveform
Digital, solid state, volts-per-hertz regulator
No load to full load regulation
Brushless alternator with brushless pilot exciter
4 pole, rotating field
125°C maximum prime temperature rise
1 bearing, sealed
Flexible coupling
Full amortisseur windings
125% rotor balancing
3-phase voltage sensing
±0.25% voltage regulation
100% of rated load – one step
3% maximum harmonic content
Insulation class H
Protection class IP20
➀ Represents standard product only. Consult Factory/MTU Onsite Energy distributor for additional configurations.
3 / // / 50 Hz 500 kVA
Standard Features➀
// // // // // // // The generator set complies to G2
Engine-generator set tested to ISO 8528-5 for transient
response
Accepts rated load in one step per NFPA 110
All engine-generator sets are protoype and factory tested
MTU Onsite Energy is a single source supplier
Global product support
2 year standard warranty
// Cooling
// system 50°C (integral set-mounted; engine driven
fan)
10V1600 diesel engine (17,5 liter displacement; common rail
fuel injection; 4-cycle)
Engine-generator resiliently mounted
Complete range of accessories
Brushless, rotating field generator (PMG excitation;
300% short circuit capability; 2/3 pitch stator windings)
Terminal box
// Fuel Consumption
// // // // Application data
// Engine
Manufacturer
Model
Type
Arrangement
Displacement/cylinder: l (cu in)
Bore: mm (in)
Stroke: mm (in)
Compression ratio
Rated speed rpm
Engine governor
Max power: kWm (bhp)➁
Speed regulation
Air filter
// MTU
10V1600G20F
4-Cycle
10-V
17.5 (1,068)
122 (4.8)
150 (5.91)
17.5:1
1500
electronic isochronous
448 (601)
±0.25%
Dry
Lube Oil Capacity
Total oil system: l (gal)
At 100% of power rating: l/hr (gal/hr)
At 75% of power rating: l/hr (gal/hr)
At 50% of power rating: l/hr (gal/hr)
// Prime➁
50 (122)
0,2 (0,8)
390 (103)
216 (12,283)
60 (3,412)
46.5 (2,644)
65 (17,2)
39 (10,3)
95 (203)
61 (16)
Electrical
Electric Volts DC
Cold cranking amps under -17.8°C (0°F)
// Cooling/Radiator System
Ambient capacity of radiator: °C (°F)
Max. restriction of cooling air, intake,
and discharge side of rad.: kPa (in. H20)
Water pump capacity: l/min (gpm)
Heat rejection to coolant: kW (BTUM)
Heat rejection to after cooler: kW (BTUM)
Heat radiated to ambient: kW (BTUM)
Engine coolant capacity: l (gal)
Radiator coolant capacity: l (gal)
Coolant to cooler temperature: °C (°F)
// // Prime➁
99.92 (26.4)
77.97 (20.6)
57.15 (15.1)
24
1000
Fuel System
Prime➁
3
Aspirating: m /min (SCFM)
27 (953)
Air flow required for rad.
cooled unit: m3/min (SCFM) 654 (23,096)
// Fuel supply connection size Fuel return connection size➀
Maximum fuel lift: m (ft)
Recommended fuel
Total fuel flow: l/hr (gal/hr)
➀
M 22 x 1.5 Male
M 16 x 1.5 Male
5 (16)
see MTU fluids & lubrication spec.
340.7 (90)
Air Requirements➂
Exhaust System
Gas temp. (stack): °C (°F)
Gas volume at stack
temp: m3/min (CFM)
Maximum allowable
back pressure: kPA (in. H20)
➀ Represents standard product only. Consult Factory/MTU Onsite Energy distributor for additional configurations.
➁ Prime technical data is for a fuel-optimized prime unit
➂ Air density = 1.184 kg/m3 (0.0739 lbm/ft3)
Prime➁
520 (968)
75 (2,649)
15 (60.2)
4 / // / 50 Hz 500 kVA
Weights and dimensions
Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design.
See website for unit specific template drawings.
System
Open Power Unit (OPU)
Dimensions (L x W x H)
3385 x 1875 x 1946 mm (133.27 x 73.82 x 76.61 in)
Weight (dry)
4047 kg (8,922 lbs)
Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific engine-generator set.
Sound data
Unit Type
Level 0: Open Power Unit (dBA)
Prime Full Load
88.3
Sound data is provided at 7 m (23 ft). Engine-generator set tested in accordance with ISO 8528-10 and with infinite exhaust.
Emissions data
Consult your local MTU Onsite Energy distributor for emissions data.
Rating Definitions and conditions
Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of
generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with ISO 8528-1, ISO 3046-1, BS 5514, AS 2789 and DIN 6271.
// Deration factor:
Altitude: Consult your local MTU Onsite Energy distributor for altitude derations.
Temperature: Consult your local MTU Onsite Energy distributor for temperature derations.
// Materials and specifications subject to change without notice.
MTU Onsite Energy
A Rolls-Royce Power Systems Brand
www.mtuonsiteenergy.com
Subject to change. | 3235921 | Edition 01/14 | ENC 2014-01.
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