WAF(D)150 SERIES 150 WATTS WAF150 APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Distributed Power Architectures Semiconductor Equipment Battery charger FEATURES • 200 WATTS MAXIMUM OUTPUT POWER • 4:1 ULTRA WIDE INPUT RANGE • HIGH EFFICIENCY UP TO 89% • CV+CC MODE • NO MINIMUM LOAD REQUIRED • ADJUSTABLE OUTPUT VOLTAGE • INPUT UNDER-VOLTAGE LOCKOUT • INPUT REVERSE PROTECTION • MEET EN55022 CLASS A WITHOUT EXTERNAL COMPONENTS • CE MARK MEETS 2006/95/EC, 2011/95/EC AND 2004/108/EC • SAFETY MEETS UL60950-1, EN60950-1 AND IEC60950-1 • SIX-SIDED METAL SHIELDING • WALL MOUNT APPLICATION • TOP SIDE AND BOTTOM SIDE HEAT DISSIPATION WAD150 OPTIONS Negative logic remote ON/OFF WAD150 with EMI Filter Module Heat-sinks available for extended operation DESCRIPTION WAF(D)150-SERIES DC/DC converters provide up to 200 watts of output power. All model features a ultra wide input range, adjustable output voltage and constant current mode output limit. The WAF(D)150 converters are especially suited to telecom, networking and industrial applications. T E C H N I C A L S P E C I F I C AT I O N All specifications are typical at nominal input, full load and 25ºC otherwise noted OUTPUT SPECIFICATIONS INPUT SPECIFICATIONS Output power (Rated) Normal Vout and Iout Vout trim to maximum. Output power (Maximum) and CC mode Iout Voltage accuracy 150 Watts 200 Watts ± 1.0% Minimum load 0% Voltage adjustability (Note 8) 0% ~ +20% Line regulation LL to HL at FL ± 0.2% Load regulation No Load to Full Load ± 0.4% ±0.02% / ºC, max. Temperature coefficient Transient response 25% load step change 200µs recovery time Over voltage protection 125% ~ 140% of Hiccup threshold Vout(nom) Over Load protection 105% ~ 120% of CC Mode (Note 9) threshold Full Load Short circuit protection Continuous, automatics recovery GENERAL SPECIFICATIONS Efficiency Isolation voltage Isolation resistance Isolation capacitance Switching frequency Input to Output Input(Output) to Case 500VDC 24VDC input 48VDC input 110VDC input See table 2250VDC, min. 1minute 1600VDC, min. 1minute 9 10 ohms ,min. 3500pF, max. 48Vout Others 275kHz±10% 300kHz±10% 225kHz±10% Design meet safety standard IEC60950-1, UL60950-1, EN60950-1 Case material Aluminum Base material Aluminum Potting material Silicon. (UL94-V0) WAF150 3.86X2.560X0.67 Inch (98X65.0X17 mm) Dimensions WAD150 3.86X2.067X0.67 Inch (98X52.5X17 mm) WAF150 225g (7.94oz.) Weight WAD150 220g (7.76oz.) BELLCORE TR-NWT-000332 1.525 x 106 hrs MTBF (Note 1) MIL-HDBK-217F 1.353 x 105 hrs Page 1 of 6 DC-DC CONVERTER 24VDC nominal input 9 ~ 36VDC 48VDC nominal input 18 ~ 75VDC 110VDC nominal input 43 ~ 160VDC 24VDC input 9VDC, max. Start-up voltage 48VDC input 18VDC, max. 110VDC input 43VDC, max. 24VDC input 7.9 ~ 8.5VDC Shutdown voltage 48VDC input 15.6 ~ 16.8VDC 110VDC input 33.0 ~ 36.0VDC Input filter Common choke + PI type 24VDC input 50VDC 1sec, max. Input surge voltage 48VDC input 100VDC 1sec, max. 110VDC input 185VDC 1sec, max. Input reverse polarity protection Input Parallel diode Nominal input and Power up 35ms, max. Start up time constant resistive load Remote ON/OFF 35ms, max. Remote ON/OFF (Note 5) Positive logic (standard) DC-DC ON Open or 3V < Vr < 12V DC-DC OFF Short or 0V < Vr < 1.2V Negative logic (option) DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3V < Vr < 12V Input current of remote control pin Nominal input -0.5mA ~ 1.0mA Remote off state input current Nominal input 3.5mA Input voltage range ENVIRONMENTAL SPECIFICATIONS Operating case temperature Maximum case temperature Storage temperature range Over temperature protection (case temperature) Only mount on the iron base-plate. Thermal impedance Mount on the iron base-plate and (Note 10) top side with 7G-0058A Heat-sink Thermal shock Vibration Relative humidity -40ºC ~ +100ºC +100ºC -55ºC ~ +125ºC 110ºC 2.55 /Watt ℃ 2.0℃/Watt MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC CHARACTERISTICS EMI (Note 6) EN55022 ESD EN61000-4-2 Radiated immunity Fast transient (Note 7) Surge (Note 7) Conducted immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 www.pduke.com Class A Air Contact ± 8kV ± 6kV 10 V/m ± 2kV ± 1kV 10 Vr.m.s Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A 2013/5/3 WAF(D)150 SERIES 150 WATTS Model Number WAF150-24S12W WAD150-24S12W WAF150-24S15W WAD150-24S15W WAF150-24S24W WAD150-24S24W WAF150-24S28W WAD150-24S28W WAF150-24S48W WAD150-24S48W WAF150-48S12W WAD150-48S12W WAF150-48S15W WAD150-48S15W WAF150-48S24W WAD150-48S24W WAF150-48S28W WAD150-48S28W WAF150-48S48W WAD150-48S48W WAF150-110S12W WAD150-110S12W WAF150-110S15W WAD150-110S15W WAF150-110S24W WAD150-110S24W WAF150-110S28W WAD150-110S28W WAF150-110S48W WAD150-110S48W DC-DC CONVERTER (3) (2) (3) Output No load Eff Output Current Min. load Full load Ripple & Noise Input Current (%) (4) Input Range Output Voltage Capacitor Load max. 9 ~ 36 VDC 12 VDC 0mA 12.5 A 100mVp-p 70mA 86 40000µF 9 ~ 36 VDC 15 VDC 0mA 10 A 100mVp-p 80mA 86 26000µF 9 ~ 36 VDC 24 VDC 0mA 6.3 A 200mVp-p 95mA 87 10000µF 9 ~ 36 VDC 28 VDC 0mA 5.4 A 200mVp-p 120mA 87 7600µF 9 ~ 36 VDC 48 VDC 0mA 3.2 A 350mVp-p 130mA 86 2600µF 18 ~ 75 VDC 12 VDC 0mA 12.5 A 100mVp-p 50mA 87 40000µF 18 ~ 75 VDC 15 VDC 0mA 10 A 100mVp-p 60mA 87 26000µF 18 ~ 75 VDC 24 VDC 0mA 6.3 A 200mVp-p 60mA 88 10000µF 18 ~ 75 VDC 28 VDC 0mA 5.4 A 200mVp-p 70mA 88 7600µF 18 ~ 75 VDC 48 VDC 0mA 3.2 A 350mVp-p 70mA 87 2600µF 43 ~ 160 VDC 12 VDC 0mA 12.5 A 100mVp-p 25mA 87 40000µF 43 ~ 160 VDC 15 VDC 0mA 10 A 100mVp-p 25mA 88 26000µF 43 ~ 160 VDC 24 VDC 0mA 6.3 A 200mVp-p 25mA 88 10000µF 43 ~ 160 VDC 28 VDC 0mA 5.4 A 200mVp-p 25mA 89 7600µF 43 ~ 160 VDC 48 VDC 0mA 3.2 A 350mVp-p 35mA 87 2600µF Note: 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=40 ºC, Full load , Air Flow = 400LFM (Ground, Benign, controlled environment). 2. Typical value at nominal input and no load. 3. Typical value at nominal input and full load. (20MHz BW.) 4. Test by minimum input and constant resistive load. 5. The CTRL pin voltage is referenced to -VIN. The negative logic is optional. To order negative logic ON-OFF control adds the suffix -N (Ex: WAF150-24S24W-N). 6. The WAF(D)150 series meets EN55022 class A without external components. 7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: 24VDC input : Nippon chemi-con KY series, 470µF/50V. 48VDC input : Nippon chemi-con KY series, 220µF/100V. 110VDC input : Nippon chemi-con KXJ series, 150µF/200V. 8. Use a resistor across on the Trim1 and Trim2 to adjust the output voltage. 9. The CC Mode is Constant Current Mode and test by nominal input. 10. Thermal test at WAF(D)150 mount on the iron base-plate. (The iron base-plate dimension is 19” * 3.5” * 0.063” The height is EIA standard 2U.) Heat-sink is optional and P/N is “7G-0058A-F”. CAUTION: This power module is not internally fused, an input line fuse must always be used. If the load was having sourcing capability (Ex: Battery or Super Capacitor), an output line fuse must always be used. Page 2 of 6 www.pduke.com 2013/5/3 WAF(D)150 SERIES 150 WATTS WAF(D)150-24S12W Derating Curve DC-DC CONVERTER WAF(D)150-48S24W Derating Curve Derating Output Current versus Ambient Temperature with iron base-plate and Airflow, Vin = Vin(nom) (The base-plate dimension is 19” * 3.5” * 0.063”. The height is EIA standard 2U.) WAF(D)150-24S12W Derating Curve WAF(D)150-48S24W Derating Curve Derating Output Current Versus Ambient Temperature with iron base-plate, heat-sink and Airflow, Vin = Vin(nom) (The base-plate dimension is 19” * 3.5” * 0.063”. The height is EIA standard 2U. Heat-sink is optional and P/N: 7G-0058A-F.) WAF(D)150-xxxS12W Vout & Iout Curve WAF(D)150-xxxS15W Vout & Iout Curve WAF(D)150-xxxS28W Vout & Iout Curve WAF(D)150-xxxS48W Vout & Iout Curve WAF(D)150-xxxS24W Vout & Iout Curve Note: CV Region: In normal operation. The output current in spec. Condition: Resistance Load > Vout / Iout (CC Point) CC Region: If the output load current are over rating. The output current will keep in a constant value. And output voltage will fall. Condition: Resistance Load < Vout / Iout (CC Point) Hiccup Protection: If the output resistance is become short. It will operate in hiccup protection. Condition: Vout < 4.3V (typ.) to Output Short. (WAF(D)150-xxxS12W,WAF(D)150-xxxS15W) Vout < 8.0V(typ.) to Output Short. (WAF(D)150-xxxS24W,WAF(D)150-xxxS28W) Vout < 13V(typ.) to Output Short. (WAF(D)150-xxxS48W) Page 3 of 6 www.pduke.com 2013/5/3 WAF(D)150 SERIES 150 WATTS DC-DC CONVERTER Mechanical Drawing: WAF150 dimensions WAD150 dimensions Page 4 of 6 www.pduke.com 2013/5/3 WAF(D)150 SERIES 150 WATTS DC-DC CONVERTER WAD150 with meet EN55022 class B Filter Module dimensions Heat-sink Type: 7G-0058A-F Airflow Suffix:-HC unit: inch(mm) PIN CONNECTION 1 +VIN Recommend Matching Wire 14~16AWG 2 +VIN 14~16AWG 0.25N.M(2.5kgf.cm) 3 -VIN 14~16AWG 0.25N.M(2.5kgf.cm) 4 -VIN 14~16AWG 0.25N.M(2.5kgf.cm) 5 CTRL 14~24AWG 0.25N.M(2.5kgf.cm) 6 +VOUT 14~16AWG 0.25N.M(2.5kgf.cm) 7 -VOUT 14~16AWG 0.25N.M(2.5kgf.cm) 8 TRIM 1 14~24AWG 0.25N.M(2.5kgf.cm) 9 TRIM 2 14~24AWG 0.25N.M(2.5kgf.cm) PIN Define Recommend Screwing Torque 0.25N.M(2.5kgf.cm) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. Page 5 of 6 www.pduke.com 2013/5/3 WAF(D)150 SERIES 150 WATTS DC-DC CONVERTER Part number structure: WAF 150 WAD 24 S 12 W N F HC PRODUCT OPTION Series Name Heat-sink H=0.670" Horizontal 7G-0058A-F Suffix -HC Max. Ouput Power PRODUCT OPTION 150Watts Meet EN55022 Class B Filter Module Suffix -F Input Voltage 24 48 110 ： 9 ~ 36VDC ：18 ~ 75VDC ：43 ~ 160VDC PRODUCT OPTION Postive logic remote ON/OFF logic Negative logic remote ON/OFF logic Suffix -N Singal Output 4 1 Wide Input Voltage Range Output Voltage ：12VDC ：15VDC 24：24VDC 28：28VDC 48：48VDC 12 15 Note: The EN55022 Class B filter module (suffix –F) for WAD150 series adds only, not for WAF150 series. (Ex: WAD150-24S24W-F) Page 6 of 6 www.pduke.com 2013/5/3