NXE1 Series - power, Murata

NXE1 Series
www.murata-ps.com
Isolated 1W Single Output SM DC/DC Converters
10
mVp-p mVp-p
28
50
%
%
pF
kHrs
62
66
3
6384
MTTF2
%
8.5
Isolation
Capacitance
%
200
Efficiency (Min)
mA
300
Output Ripple
& Noise (Max)
mA
5
Output Ripple
& Noise (Typ)
Load Regulation
(Max)
V
5
Efficiency (Typ)
„
Patents pending
Load Regulation
(Typ)
V
NXE1S0505MC
Output Current
Output Voltage
FEATURES
Nominal Input
Voltage
Order Code1
Rated Input Current
SELECTION GUIDE
INPUT CHARACTERISTICS
„
Lower Profile
„
UL60950 Recognition pending
„
ANSI/AAMI ES60601-1 Recognition
„
pending
Parameter
Conditions
Min.
Typ.
Max.
Units
Voltage range
Reflected ripple current
Continuous operation, 5V input types
4.5
5.0
7.5
5.5
15
V
mA p-p
Typ.
Max.
Units
ISOLATION CHARACTERISTICS
„
3kVDC Isolation “Hi Pot Test”
Parameter
Conditions
Min.
„
Substrate Embedded Transformer
Isolation voltage
Resistance
Flash tested for 1 second
Viso= 1000VDC
3000
10
VDC
GΩ
„
Automated Manufacture
„
Industry Standard Footprint
GENERAL CHARACTERISTICS
Parameter
Conditions
„
Short Circuit Protection3
Switching frequency
All output types
„
Halogen Free
OUTPUT CHARACTERISTICS
PRODUCT OVERVIEW
The NXE1 series is a new range of low cost, lower
profile, fully automated manufacture surface
mount DC/DC converters. The NXE1 series
automated manufacturing process with substrate
Embedded Transformer, offers increased product
reliability and repeatability of performance in a
halogen free, iLGA inspectable package. The NXE1
series, industry standard footprint is compatible
with existing designs.
The NXE1 series has a MSL rating 2, and is compatible with a peak reflow solder temperature of
245ÚC as per J-STD-020 and J-STD-075.
For full details go to
www.murata-ps.com/rohs
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Min.
Typ.
Max.
120
Parameter
Conditions
Rated power
Voltage set point accuracy
Line regulation
TA=-40°C to 85°C
See tolerance envelope
High VIN to low VIN
Min.
Units
kHz
Typ.
Max.
Units
1.0
W
1.1
1.2
%/%
Typ.
Max.
Units
85
125
°C
TEMPERATURE CHARACTERISTICS
Parameter
Conditions
Min.
Specification
Storage
Case temperature rise above ambient
Cooling
All output types
-40
-50
All output types
Free air convection
22
ABSOLUTE MAXIMUM RATINGS
Input voltage VIN, NXE1S05 types
7V
1. Components are supplied in tape and reel packaging, please refer to package specification section. Orderable part numbers are
NXE1S0505MC-R7 (180 pieces per reel), or NXE1S0505MC-R13 (800 pieces per reel).
2. Calculated using MIL-HDBK-217 FN2 calculation model with nominal input voltage at full load.
3. Please refer to short circuit application notes.
All specifications typical at TA=25°C, nominal input voltage and rated output current unless otherwise specified.
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KDC_NXE1.C01 Page 1 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
TECHNICAL NOTES
ISOLATION VOLTAGE
‘Hi Pot Test’, ‘Flash Tested’, ‘Withstand Voltage’, ‘Proof Voltage’, ‘Dielectric Withstand Voltage’ & ‘Isolation Test Voltage’ are all terms that relate to the same thing, a test voltage,
applied for a specified time, across a component designed to provide electrical isolation, to verify the integrity of that isolation.
Murata Power Solutions NXE1 series of DC/DC converters are all 100% production tested at their stated isolation voltage. This is 3kVDC for 1 second.
A question commonly asked is, “What is the continuous voltage that can be applied across the part in normal operation?”
For a part holding no specific agency approvals, such as the NXE1 series, both input and output should normally be maintained within SELV limits i.e. less than 42.4V peak, or
60VDC. The isolation test voltage represents a measure of immunity to transient voltages and the part should never be used as an element of a safety isolation system. The part
could be expected to function correctly with several hundred volts offset applied continuously across the isolation barrier; but then the circuitry on both sides of the barrier must
be regarded as operating at an unsafe voltage and further isolation/insulation systems must form a barrier between these circuits and any user-accessible circuitry according to
safety standard requirements.
REPEATED HIGH-VOLTAGE ISOLATION TESTING
It is well known that repeated high-voltage isolation testing of a barrier component can actually degrade isolation capability, to a lesser or greater degree depending on materials,
construction and environment. The NXE1 series has a PCB embedded isolated transformer, using FR4 as an insolation barrier between primary and secondary windings. While parts
can be expected to withstand several times the stated test voltage, the isolation capability does depend on the FR4 insulation properties. Any material, including FR4 is susceptible
to eventual chemical degradation when subject to very high applied voltages thus implying that the number of tests should be strictly limited. We therefore strongly advise against
repeated high voltage isolation testing, but if it is absolutely required, that the voltage should be reduced by 20% from specified test voltage.
This consideration equally applies to agency recognized parts rated for better than functional isolation where the insulation is always supplemented by a further insulation system
of physical spacing or barriers.
RoHS COMPLIANCE, MSL AND PSL INFORMATION
This series is compatible with Pb-Free soldering systems and is also backward compatible with Sn/Pb soldering systems.
The NXE1 series has a process, moisture, and reflow sensitivity classification of MSL2 PSL R7F as defined in J-STD-020
and J-STD-075. This translates to: MSL2 = 1 year floor life, PSL R7F = Peak reflow temperature 245°C with a
limitation on the time above liquidus (217°C) which for this series is 90sec max. The pin termination finish on this product
series is Gold with a plating thickness of 0.12 microns.
CHARACTERISATION TEST METHODS
Ripple & Noise Characterisation Method
Ripple and noise measurements are performed with the following test configuration.
C1
1μF X7R multilayer ceramic capacitor, voltage rating to be a minimum of 3 times the output voltage of the DC/DC converter
10μF tantalum capacitor, voltage rating to be a minimum of 1.5 times the output voltage of the DC/DC converter with an ESR of less
C2
than 100mΩ at 100 kHz
C3
100nF multilayer ceramic capacitor, general purpose
R1
450Ω resistor, carbon film, ±1% tolerance
R2
50Ω BNC termination
T1
3T of the coax cable through a ferrite toroid
RLOAD
Resistive load to the maximum power rating of the DC/DC converter. Connections should be made via twisted wires
Measured values are multiplied by 10 to obtain the specified values.
Differential Mode Noise Test Schematic
DC/DC Converter
OSCILLOSCOPE
C1 C2 C3
+
SUPPLY
Input
-
+
R1
T1
R2
Y INPUT
Output
-
R LOAD
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KDC_NXE1.C01 Page 2 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
TOLERANCE ENVELOPES
The voltage tolerance envelope shows typical load regulation characteristics for this product series. The tolerance envelope is the maximum output voltage variation due to
changes in output loading.
NXE1S0505MC
Output Voltage
10%
5%
3%
-4%
100
75
50
25
10
Output Load Current (%)
EFFICIENCY VS LOAD
NXE1S0505MC
80
70
Efficiency (%)
60
50
40
30
20
10
0
0
10
20
30
40
50
60
70
80
90
100
Load (%)
TEMPERATURE DERATING GRAPH
NXE1S0505MC
Output Power (W)
1.5
1.0
0.5
0
-40
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85°C
Safe Operating Area
100
50
0
Ambient Temperature (°C)
150
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KDC_NXE1.C01 Page 3 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
APPLICATION NOTES
Short Circuit Performance
NXE1 short circuit protection is continious with nominal input voltage at low ambient temperatures. At higher ambient temperatures, short circuit duration derates as
shown in the following graph.
250
Time (s)
200
150
5.5V
100
5V
50
0
25
35
45
55
65
75
85
Ta (°C)
Advisory Notes
Minimum Load
The NXE1 series is not hermetically sealed, customers should ensure that parts
are fully dried before input power application.
The minimum load to meet datasheet specification is 10% of the full rated load
across the specified input voltage range. Lower than 10% minimum loading will
result in an increase in output voltage, which may rise to typically double the
specified output voltage if the output load falls to less than 5%.
Capacitive Loading & Start Up
Typical start up times for this series, with a typical input voltage rise time of 2.2μs and output capacitance of 10μF, are shown in the table below. The
product series will start into a capacitance of 47μF with an increased start time, however, the maximum recommended output capacitance is 10μF.
Typical Start-Up Wave Form
NXE1S0505MC
Start-up time
μS
250
Output Ripple Reduction
By using the values of inductance and capacitance stated, the output ripple at the rated load is lowered to 5mV p-p max.
Component selection
Capacitor: It is required that the ESR (Equivalent Series Resistance) should be as low as possible, ceramic types are recommended. The voltage rating should be at least
twice (except for 15V output), the rated output voltage of the DC/DC converter.
Inductor: The rated current of the inductor should not be less than that of the output of the DC/DC converter. At the rated current, the DC resistance of the inductor should
be such that the voltage drop across the inductor is <2% of the rated voltage of the DC/DC converter. The SRF (Self Resonant Frequency) should be >20MHz.
L
NXE1S0505MC
L, μH
22
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Inductor
SMD
Through Hole
82223C
11R223C
Capacitor
C, μF
4.7
Power
Source
DC
C
Load
DC
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KDC_NXE1.C01 Page 4 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
EMC FILTERING AND SPECTRA
FILTERING
A 3.3uF input capacitor and 15uH inductor, part number 82153C (SMD) or 11R153C (through hole) are required to meet EN 55022 Curve B, Quasi-Peak EMC limit, as
shown in the following plot.
NXE1S0505MC
100
90
80
70
dBuV
60
50
40
30
20
10
0
1.00E+05
1.00E+06
1.00E+07
1.00E+08
Frequency (Hz)
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KDC_NXE1.C01 Page 5 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
PACKAGE SPECIFICATIONS
Mechanical Dimensions
Pin Connections
12.70 [0.500]
(7.62 [0.300])
SMA PICKUP POINT
Pin
Function
1
3
7
8
14
-Vin
+Vin
-Vout
+Vout
NA
NA - Not available for electrical connection.
4.50 ± 0.50 [0.177 ± 0.020]
S
SEATING PLANE
SMA PICKUP POINT
(TOP OF PCB)
[ ]
0.1 (0.004) S x5 PINS
2.54 [0.100]
0.6 [0.024]
3.53 0.139
2.95 0.116
1
3
7
7.37 [0.290]
10.41 [0.410]
14
8
7.62 [0.300]
2.54 [0.100]
All dimensions in mm(inches), Controlling dimension is mm. Tolerances (unless otherwise stated) ±0.25 (0.010).
Weight: 1 g
Recommended Footprint Details
7.62 [0.300]
x5 PLACES
2.30 [0.091]
9.40 [0.370]
RECOMMENDED
ISOLATION BARRIER
x5 PLACES
1.00 [0.039]
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2.54 [0.100]
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KDC_NXE1.C01 Page 6 of 7
NXE1 Series
Isolated 1W Single Output SM DC/DC Converters
TAPE & REEL SPECIFICATIONS
REEL OUTLINE DIMENSIONS
REEL PACKAGING DETAILS
Ø332 [13.071] MAX
OR
Ø180 [7.087] MAX
[
+0.020
Ø13.0+0.5
-0.2 Ø0.512 -0.008
]
GOODS
ENCLOSURE
SECTION
LEADER SECTION
400 [15.748] MIN
30.40 [1.197] MAX #
TRAILER SECTION
160 [6.299] MIN
100 [3.937]
MIN
1.50 [0.059]
MIN ##
Ø20.20 [Ø0.795]
MIN
Carrier tape pockets shown are
illustrative only - Refer to carrier tape
diagram for actual pocket details.
Tape & Reel specifications shall conform with current EIA-481 standard
Unless otherwise stated all dimensions in mm(inches)
Controlling dimension is mm
# Measured at hub
## Six equi-spaced slots on 180mm/7” reel
Reel Quantity: 7” - 180 or 13” - 800
TAPE OUTLINE DIMENSIONS
1.75 [0.069]
4.0 [0.157]
2.0 [0.079]
Ø1.5 [Ø0.059] MIN
[
+0.004
+0.1
Ø1.5 -0.0 Ø0.059 -0.000
]
3° MAX
11.5 [0.453]
13.3 [0.524]#
24.3 [0.957] MAX
COVER TAPE
22.25 [0.876] MIN
11.0 [0.433]#
0.6 0.024 ] MAX
]
3° MAX
5.0 [0.197]
16.0 [0.630]
DIRECTION OF UNREELING
Tape & Reel specifications shall conform with current EIA-481 standard
Unless otherwise stated all dimensions in mm(inches) ±0.1mm (±0.004 Inches)
Controlling dimension is mm
Components shall be orientated within the carrier tape as indicated
# Measured on a plane 0.3mm above the bottom pocket
Murata Power Solutions, Inc.
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
ISO 9001 and 14001 REGISTERED
www.murata-ps.com/support
This product is subject to the following operating requirements
and the Life and Safety Critical Application Sales Policy:
Refer to: http://www.murata-ps.com/requirements/
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without
notice.
© 2015 Murata Power Solutions, Inc.
All enquiries: www.murata-ps.com/support
KDC_NXE1.C01 Page 7 of 7