MDW08 SERIES - MINMAX Technology

®
MDW08 SERIES
DC/DC CONVERTER 8W, Regulated Output, DIP Package
FEATURES
►Smallest Encapsulated 8W Converter
►Industrial Standard DIP-16 Package
►Wide 2:1 Input Voltage Range
►Fully Regulated Output Voltage
►I/O Isolation 1500 VDC
►Operating Temp. Range -40℃ to +80℃
►No Min. Load Requirement
►Overload Load and Short Circuit Protection
►Shielded Metal Case with Insulated Baseplate
►UL/cUL/IEC/EN 60950-1 Safety Approval(Pending)
PRODUCT OVERVIEW
The MINMAX MDW08 series is the latest generation of high performance dc-dc converter modules setting a new standard concerning power density.
The product offers a full 8W isolated dc-dc converter within an encapsulated DIP-16 package which occupies only 0.5 in2 of PCB space. There are 21
models available for 12, 24, 48VDC with wide 2:1 input voltage range. Further features include over current, short circuit protection and no min. load
requirement as well. An high efficiency allows operating temperatures range of -40℃ to +80℃.
These DC/DC converters offer an economical solution for many cost critical applications in battery-powered equipment, instrumentation, distributed power
architectures in communication, industrial electronics, energy facilities and many other critical applications where PCB space is limited.
Model Selection Guide
Model
Number
MDW08-12S033
MDW08-12S05
MDW08-12S12
MDW08-12S15
MDW08-12S24
MDW08-12D12
MDW08-12D15
MDW08-24S033
MDW08-24S05
MDW08-24S12
MDW08-24S15
MDW08-24S24
MDW08-24D12
MDW08-24D15
MDW08-48S033
MDW08-48S05
MDW08-48S12
MDW08-48S15
MDW08-48S24
MDW08-48D12
MDW08-48D15
Input
Voltage
(Range)
Output
Voltage
VDC
VDC
3.3
5
12
15
24
±12
±15
3.3
5
12
15
24
±12
±15
3.3
5
12
15
24
±12
±15
12
(9 ~ 18)
24
(18 ~ 36)
48
(36 ~ 75)
Output
Current
Input Current
Max. capacitive
Load
Max.
@Max. Load
@No Load
mA
1600
1600
665
535
335
±335
±265
1600
1600
665
535
335
±335
±265
1600
1600
665
535
335
±335
±265
mA(typ.)
564
823
792
796
788
788
789
282
407
391
393
390
394
385
141
206
196
197
195
195
193
mA(typ.)
10
10
8
@Max. Load
μF
680
680
330
330
150
150#
150#
680
680
330
330
150
150#
150#
680
680
330
330
150
150#
150#
# For each output
E-mail:[email protected]
2015/07/02
P6
Tel:886-6-2923150
Page 1 of 4
Efficiency
(typ.)
%
78
81
84
84
85
85
84
78
82
85
85
86
85
86
78
81
85
85
86
86
86
®
MDW08 SERIES
DC/DC CONVERTER 8W, Regulated Output, DIP Package
Input Specifications
Parameter
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Input Filter
Model
Min.
Typ.
Max.
12V Input Models
-0.7
---
25
Unit
24V Input Models
-0.7
---
50
48V Input Models
-0.7
---
100
12V Input Models
24V Input Models
48V Input Models
12V Input Models
24V Input Models
48V Input Models
All Models
-------------
--9
--18
--36
8
--16
--34
--Internal Pi Type
Conditions
Min.
Typ.
Max.
Unit
-------
--±1.0
±0.2
±2.0
±2.0
±0.8
±1.0
%Vom.
%
%
%
55
500
±5
±0.02
mV P-P
μsec
%
%/℃
VDC
Output Specifications
Parameter
Output Voltage Setting Accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Minimum Load
Ripple & Noise
Transient Recovery Time
Transient Response Deviation
Temperature Coefficient
Over Load Protection
Short Circuit Protection
Dual Output, Balanced Loads
Vin=Min. to Max. @Full Load
Io=0% to 100%
--±0.5
No minimum Load Requirement
0-20 MHz Bandwidth
--------25% Load Step Change
--±3
--±0.01
Current Limitation at 150% typ. of Iout max., Hiccup
Hiccup Mode 0.3 Hz typ. Automatic Recovery
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
1 Second
1800
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
500
---
pF
---
370
---
KHz
TBD
---
---
Hours
I/O Isolation Voltage
Switching Frequency
MTBF (calculated)
MIL-HDBK-217F@25℃, Ground Benign
Environmental Specifications
Parameter
Operating Ambient Temperature Range
(See Power Derating Curve)
Case Temperature
Storage Temperature Range
Humidity (non condensing)
Cooling
Lead Temperature (1.5mm from case for 10Sec.)
Conditions
Min.
Max.
Unit
Natural Convection
-40
+80
℃
---50
---
+105
+125
95
℃
℃
% rel. H
260
℃
Natural Convection
---
EMC Specifications
Parameter
Standards & Level
Conduction
EN55024
ESD
Radiated immunity
Fast transient (6)
Surge (6)
Conducted immunity
EMI
EMS
E-mail:[email protected]
2015/07/02
P6
Tel:886-6-2923150
Page 2 of 4
Performance
EN55022, FCC part 15
Class A
EN61000-4-2 Air ± 8kV , Contact ± 6kV
EN61000-4-3 10V/m
EN61000-4-4 ±2kV
EN61000-4-5 ±1kV
EN61000-4-6 10Vrms
A
A
A
A
A
®
MDW08 SERIES
DC/DC CONVERTER 8W, Regulated Output, DIP Package
Power Derating Curve
100
Natural
Convection
20LFM
Output Power (%)
80
60
40
20
0
~
-40
0
20
40
60
80
100 110
Ambient Temperature C
Notes
1
2
3
4
5
6
7
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%
We recommend to protect the converter by a slow blow fuse in the input supply line.
Other input and output voltage may be available, please contact factory.
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required.Suggested capacitor:TBD
Specifications are subject to change without notice.
Package Specifications
Pin Connections
3.8
0.5 [0.02]
[0.15]
8.0 [0.31]
Mechanical Dimensions
Pin
Single Output
Dual Output
1
-Vin
-Vin
7
NC
NC
8
NC
Common
9
+Vout
+Vout
10
-Vout
-Vout
15
No Pin
No Pin
16
+Vin
+Vin
8
10
9
10.16 [0.40]
7
Bottom View
16
15
13.7 [0.54]
NC: No Connection
1
►All dimensions in mm
►Tolerance: X.X±0.5
2.54
[0.10]
3.0
[0.12]
12.7
[0.50]
Physical Characteristics
Case Size
:
23.8x13.7x8.0 mm (0.94x0.54x0.31 inches)
Case Material
:
Aluminium Alloy, Black Anodized Coating
Pin Material
:
Weight
:
Tinned Copper
TBD
E-mail:[email protected]
2015/07/02
P6
Tel:886-6-2923150
Page 3 of 4
X.XX±0.25 ( X.XXX±0.01)
2.54
[0.10]
23.8 [0.94]
(inches)
(X.XX±0.02)
►Pin
diameter  0.5 ±0.05 (0.02±0.002)
®
MDW08 SERIES
DC/DC CONVERTER 8W, Regulated Output, DIP Package
Test Setup
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between
50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Resistive
Load
Cout
Scope
Copper Strip
Technical Notes
Overload Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR <
1.0Ω at 100 KHz) capacitor of a 3.3μF for the 12V input devices and a 2.2μF for the 24V and 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3μF capacitors at the output.
+
+Vin
DC Power
Source
-
+
+Out
Single Output
DC / DC
Converter
-Vin
+Vin
DC Power
Source
Cout
Load
-Out
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MDW08 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃.
The derating curves are determined from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2015/07/02
P6
Page 4 of 4