MTQZ75 SERIES - MINMAX Technology

®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
FEATURES
►Industrial Standard Quarter Brick Package
►Wide Input Range 43-101VDC & 66-160VDC
►Excellent Efficiency up to 92%
►I/O Isolation 3000VAC with Reinforced Insulation
►Operating Ambient Temp. Range -40°C to +80°C
►No Min. Load Requirement
►Overload /Voltage/Temp. and Short Circuit Protection
►Remote On/Off, Output Voltage Trim, Output Sensing
►Vibration and Thermal Shock Test to EN61373
►Cooling, Dry & Damp Heat Test meet IEC/EN60068-2-1,2,30
►Fire Protection Test meets EN45545-2
►Railway EMC Standard to EN50121-3-2
►Railway Approval meets EN50155 (IEC60571)
►UL/cUL/IEC/EN 60950-1 Safety Approval & CE Marking
PRODUCT OVERVIEW
The MINMAX MTQZ75 series is a new generation of high performance, convection-cooled 75W dc-dc converters designed specifically for railway
applications.They are available for the popular railway input voltages of either 72(43-101)VDC or 110(66-160)VDC.
The converters conform to railway industry transient standard EN50155 and complies also with EMC standard EN50121-3-2.
Advanced circuit topology provides a very high efficiency up to 92% which allows operating temperatures range of -40°C to +70°C. For improved heat
dissipation the modules can be supplied with a heatsink.Further product features include high, reinforced insulation,remote On/Off control, under-voltage
shutdown as well as overload and over-temperature protection.
Model Selection Guide
Model
Input
Output
Number
Voltage
Voltage
(Range)
VDC
MTQZ75-72S05
Output Current
Input Current
Reflected
Over
Max. capacitive
Ripple
Voltage
Load
Efficiency
(typ.)
Max.
@Max. Load
@No Load
Current
Protection
VDC
mA
mA(typ.)
mA(typ.)
mA(typ.)
VDC
μF
%
5
15000
1170
50
6.2
25500
89
15
4400
92
18
2800
92
91
@Max. Load
MTQZ75-72S12
72
12
6250
1132
45
MTQZ75-72S15
( 43 ~ 101 )
15
5000
1132
45
MTQZ75-72S24
24
3125
1145
55
30
1100
MTQZ75-110S05
5
15000
766
40
6.2
25500
89
15
4400
91
18
2800
91
30
1100
90
MTQZ75-110S12
110
12
6250
749
35
MTQZ75-110S15
( 66 ~ 160 )
15
5000
749
35
24
3125
758
50
MTQZ75-110S24
35
35
Input Specifications
Parameter
Model
General
Input Surge Voltage (100ms. max)
Start-up Threshold Voltage
Under Voltage Shutdown
Start-up Time
Typ.
Max.
72V Input Models
-0.7
---
165
110V Input Models
-0.7
---
250
72V Input Models
---
---
43
110V Input Models
---
---
66
72V Input Models
---
40
---
110V Input Models
---
63
---
---
0.35
All Models
Input Filter
E-mail:[email protected]
2015/07/31 REV:7
Min.
Unit
Input Specifications comply to
Tel:886-6-2923150
Page 1 of 7
Internal Pi Type
---
VDC
S
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
Remote On/Off Control
Parameter
Conditions
Min.
Converter On
Typ.
Max.
Unit
3.5V ~ 12V or Open Circuit
Converter Off
0V ~ 1.2V or Short Circuit
Control Input Current (on)
Vctrl = 5.0V
---
0.5
---
mA
Control Input Current (off)
Vctrl = 0V
---
-0.5
---
mA
mA
Control Common
Referenced to Negative Input
Standby Input Current
Nominal Vin
---
2.5
---
Conditions
Min.
Typ.
Max.
Unit
Full Load and Nominal Vin
---
---
±1.0
%Vnom.
Output Specifications
Parameter
Output Voltage Setting Accuracy
Line Regulation
Vin=Min. to Max. @ Full Load
---
---
±0.2
%
Load Regulation
Min. Load to Full Load
---
---
±0.3
%
Minimum Load
No minimum Load Requirement
Ripple & Noise(3)
24V Output
---
---
150
mV P-P
Other Output
---
---
100
mV P-P
25% Load Step Change (2)
-----
250
±3
--±5
μsec
%
---
---
±0.02
%/℃
% of nominal output voltage
---
---
±10
%
0-20 MHz Bandwidth
Transient Recovery Time
Transient Response Deviation
Temperature Coefficient
Trim Up / Down Range (See Page 6)
Over Current Protection
Current Limitation at 150% typ. of Iout max., Hiccup
Short Circuit Protection
Hiccup Mode 0.3 Hz typ, Automatic Recovery
General Specifications
Parameter
I/O Isolation Voltage (60 sec.)
Conditions
Min.
Typ.
Max.
Unit
reinforced insulation
3000
---
---
VACrms
Isolation Voltage Input/Output to case
1500
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
---
3000
pF
---
320
---
KHz
Switching Frequency
[email protected]℃ Full Load, Ground Benign
MTBF(calculated)
Safety Standards
E-mail:[email protected]
2015/07/31 REV:7
143,800
UL/cUL 60950-1 recognition(UL certificate), IEC/EN 60950-1(CB-report),EN50155,IEC60571
Tel:886-6-2923150
Page 2 of 7
Hours
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
Environmental Specifications
Parameter
Conditions/Model
Operating Temperature Range
Max.
Min.
without Heatsink
with Heatsink
56
61
49
55
43
48
MTQZ75-72S12, MTQZ75-72S15
Natural Convection (8)
MTQZ75-72S24
Nominal Vin, Load 100% Inom.
MTQZ75-110S12, MTQZ75-110S15
(for Power Derating see relative Derating Curves)
-40
MTQZ75-110S24
MTQZ75-72S05, MTQZ75-110S05
36
Natural Convection without Heatsink
Thermal Impedance
℃
42
7.5
---
Natural Convection with Heatsink
6.8
---
100LFM Convection without Heatsink
6.1
---
100LFM Convection with Heatsink
4.1
---
200LFM Convection without Heatsink
5.3
---
200LFM Convection with Heatsink
3.3
---
400LFM Convection without Heatsink
3.9
---
400LFM Convection with Heatsink
Unit
℃/W
2.2
---
Base-plate Temperature Range
-40
+105
℃
Over Temperature Protection (Base Plate)
---
+110
℃
Storage Temperature Range
-50
+125
℃
Cooling
Compliance to IEC/EN60068-2-1
Dry Heat
Compliance to IEC/EN60068-2-2
Damp Heat
Compliance to IEC/EN60068-2-30
Shock & Vibration Test
Compliance to IEC/EN 61373
Fire Protection Test
Compliance to EN45545-2
Operating Humidity (non condensing)
5
95
% rel. H
Lead Temperature (1.5mm from case for 10Sec.)
---
260
℃
EMC Specifications
Parameter
Standards & Level
Performance
Compliance with EN 50121-3-2 Railway Applications
Conduction and Radiation
EN55022, EN55011, FCC part 15
EN55024
ESD
EN61000-4-2 air ± 8KV , Contact ± 6KV
EN61000-4-3 10V/m
Radiated immunity
EN61000-4-4 ±2KV
Fast transient(7)
EN61000-4-5 ±2KV
Surge(7)
EN61000-4-6 10Vrms
Conducted immunity
General
EMI
EMS
Class A
A
A
A
A
A
Recommended Filter for EN 55011&55022, class A ; FCC part 15 ,level A Compliance
C3
C4
L1
+Output
+Input
C1
MTQZ75 Module
-Input
-Output
C5
Model Type
MTQZ75-72SXX
MTQZ75-110SXX
L1
450μH/450μH
E-mail:[email protected]
2015/07/31 REV:7
C1
C3
C4
C5
C6
CHEMI-CON KXG Series
2200pF
2200pF
2200pF
2200pF
68μF/200V
3KV
3KV
3KV
3KV
Tel:886-6-2923150
Page 3 of 7
C6
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
Power Derating Curve
MTQZ75-72S12, MTQZ75-72S15 Derating Curve without Heatsink
MTQZ75-72S12, MTQZ75-72S15 Derating Curve with Heatsink
MTQZ75-110S12,MTQZ75-110S15, MTQZ75-72S24
Derating Curve without Heatsink
MTQZ75-110S12,MTQZ75-110S15, MTQZ75-72S24
Derating Curve with Heatsink
MTQZ75-110S24 Derating Curve without Heatsink
MTQZ75-110S24 Derating Curve with Heatsink
MTQZ75-72S05, MTQZ75-110S05 Derating Curve without Heatsink
MTQZ75-72S05, MTQZ75-110S05 Derating Curve with Heatsink
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
3
Ripple & Noise measurement with a 1μF MLCC and a 10μF Tantalum Capacitor.
4
Other input and output voltage may be available, please contact factory.
5
Part number for heat sink only MT-HS1.
6
To meet EN61000-4-4 & EN61000-4-5 by adding a capacitor across the input pins.Suggested capacitor : 470μF/200V.
7
Please parallel a capacitor across the input pins under specification testing.Suggested capacitor : 68μF/200V.
8
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
9
Specifications are subject to change without notice.
E-mail:[email protected]
2015/07/31 REV:7
Tel:886-6-2923150
Page 4 of 7
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
Package Specifications
Mechanical Dimensions
Pin Connections
Pin
57.9 [2.28]
Mounting Inserts
M3x0.5 Through 4pl.
15.24 [0.60]
4
3
5
6
2
7
1
8
7.62 [0.30]
15.24 [0.60]
26.20 [1.03]
36.8 [1.45]
50.80 [2.00]
47.20 [1.86]
1
+Vin
2
Remote On/Off
3
-Vin
4
-Vout
5
* -Sense
6
Trim
7
* +Sense
8
+Vout
* If remote sense not used the +sense should be connected to
+output and –sense should be connected to –output
Maximum output deviation is 10% inclusive of trim
1.00 [0.04] DIA 6PLACES
1.50 [0.06] DIA 2PLACES
►All dimensions in mm (inches)
►Tolerance: X.X±0.5 (X.XX±0.02)
12.7 [0.50]
4.10 [0.16] min
BOTTOM VIEW
Function
X.XX±0.25 ( X.XXX±0.01)
►Pin diameter  1.0 ±0.05 (0.04±0.002)
►Pin diameter  1.5 ±0.05 (0.06±0.002)
Physical Characteristics
Case Size
:
Case Material
:
57.9x36.8x12.7 mm (2.28x1.45x0.5 inches)
Aluminum Frame with Black Anodized Coating
Top Side Base Material
:
Aluminum Plate
Bottom Side Base Material
:
Non-conductive Black Plastic Base Plate
Potting Material
Weight
:
:
Epoxy (UL94-V0)
61g
Heatsink (Option –HS)
Physical Characteristics
Heatsink Material
:
Aluminum
Finish
:
Black Anodized Coating
Weight
:
13g
20.0 [0.78] Max
►The
Heat-sink
Thermal pad
Converter
advantages of adding a heatsink are:
1. To improve heat dissipation and increase the stability and
reliability of the DC/DC converters at high operating
temperatures.
2. To increase operating temperature of the DC/DC converter,
please refer to Derating Curve.
E-mail:[email protected]
2015/07/31 REV:7
Tel:886-6-2923150
Page 5 of 7
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
External Output Trimming
Output can be externally trimmed by using the method shown below
MTQZ75-XXS05 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
138.88
2
Vox0.98
62.41
3
Vox0.97
36.92
4
Vox0.96
24.18
5
Vox0.95
16.53
6
Vox0.94
11.44
7
Vox0.93
7.79
8
Vox0.92
5.06
9
Vox0.91
2.94
10
Vox0.90
1.24
%
Volts
KOhms
2
Vox1.02
47.76
3
Vox1.03
28.06
4
Vox1.04
18.21
5
Vox1.05
12.30
6
Vox1.06
8.36
7
Vox1.07
5.55
8
Vox1.08
3.44
9
Vox1.09
1.79
10
Vox1.10
0.48
%
Volts
KOhms
2
Vox0.98
184.55
3
Vox0.97
108.22
4
Vox0.96
70.05
5
Vox0.95
47.15
6
Vox0.94
31.88
7
Vox0.93
20.98
8
Vox0.92
12.80
9
Vox0.91
6.44
10
Vox0.90
1.35
%
Volts
KOhms
2
Vox1.02
157.50
3
Vox1.03
93.00
4
Vox1.04
60.75
5
Vox1.05
41.40
6
Vox1.06
28.50
7
Vox1.07
19.29
8
Vox1.08
12.37
9
Vox1.09
7.00
10
Vox1.10
2.70
%
Volts
KOhms
2
Vox0.98
238.61
3
Vox0.97
141.24
4
Vox0.96
92.56
5
Vox0.95
63.35
6
Vox0.94
43.87
7
Vox0.93
29.96
8
Vox0.92
19.53
9
Vox0.91
11.41
10
Vox0.90
4.92
%
Volts
KOhms
2
Vox1.02
189.89
3
Vox1.03
112.26
4
Vox1.04
73.44
5
Vox1.05
50.15
6
Vox1.06
34.63
7
Vox1.07
23.54
8
Vox1.08
15.22
9
Vox1.09
8.75
10
Vox1.10
3.58
%
Volts
KOhms
MTQZ75-XXS024 Trim Table
Trim down
1
2
Vout=
Vox0.99
Vox0.98
Rd=
598.66
267.78
3
Vox0.97
157.49
4
Vox0.96
102.34
5
Vox0.95
69.25
6
Vox0.94
47.19
7
Vox0.93
31.44
8
Vox0.92
19.62
9
Vox0.91
10.43
10
Vox0.90
3.08
%
Volts
KOhms
3
Vox1.03
128.31
4
Vox1.04
83.46
5
Vox1.05
56.55
6
Vox1.06
38.61
7
Vox1.07
25.79
8
Vox1.08
16.18
9
Vox1.09
8.70
10
Vox1.10
2.72
%
Volts
KOhms
Trim up
Vout=
Ru=
1
Vox1.01
106.87
MTQZ75-XXS12 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
413.55
Trim up
Vout=
Ru=
1
Vox1.01
351.00
MTQZ75-XXS15 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
530.73
Trim up
Vout=
Ru=
Trim up
Vout=
Ru=
1
Vox1.01
422.77
1
Vox1.01
487.14
2
Vox1.02
218.02
Order Code Table Standard
With heatsink
MTQZ75-72S05
MTQZ75-72S05-HS
MTQZ75-72S12
MTQZ75-72S12-HS
MTQZ75-72S15
MTQZ75-72S15-HS
MTQZ75-72S24
MTQZ75-72S24-HS
MTQZ75-110S05
MTQZ75-110S05-HS
MTQZ75-110S12
MTQZ75-110S12-HS
MTQZ75-110S15
MTQZ75-110S15-HS
MTQZ75-110S24
MTQZ75-110S24-HS
E-mail:[email protected]
2015/07/31 REV:7
Tel:886-6-2923150
Page 6 of 7
®
MTQZ75 SERIES
DC/DC CONVERTER 75W, Railway Applications
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
Battery
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a 1μF ceramic capacitor and a 10μF tantalum capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz.
Position the load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic
low is 0V to 1.2V. A logic high is 3.5V to 12V. The maximum sink current at the on/off terminal (Pin 2) during a logic low is -500μA.
Overcurrent Protection
To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an
unlimited duration.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals.
The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output
overvoltage. The OVP level can be found in the output data.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 4.7μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
Cout
Load
-Out
Maximum Capacitive Load
The MTQZ75 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined
from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2015/07/31
REV:7
Page 7 of 7