MIWI10 SERIES - MINMAX Technology

®
MIWI10 SERIES
DC/DC CONVERTER 10W, DIP-Package
FEATURES
►Industrial Standard DIP-24 Package
►Ultra-wide 4:1 Input Voltage Range
►Fully Regulated Output Voltage
►High Efficiency up to 87%
►I/O Isolation 1500 VDC
►Operating Temp. Range -40°C to +85°C
►No Min. Load Requirement
►Overload and Short Circuit Protection
►Remote On/Off Control
►Shielded Metal Case with Insulated Baseplate
►Designed-in Conducted EMI meets EN55022 Class A & FCC Level A
►UL/cUL/IEC/EN 60950-1 Safety Approval
PRODUCT OVERVIEW
The MINMAX MIWI10 series is a new range of cost-optimized 10W dc/dc converter modules with ultra-wide 4:1 input ranges and tightly regulated output
voltages.The converters come in a shielded metal package in the standard DIP-24 format.
By state-of-the-art circuit topology a high efficiency could be achieved allowing allowing an operating temperature up to +70°C at full load.
Further features include remote ON/OFF, overload protection and internal EMI-filter meeting EN55022,class A and FCC,level A.
These converters modules will find a wide range of applications like battery operated instrumentation,distributed power architectures in Communication
equipment and in industrial electronics.
Model Selection Guide
Model
Input
Output
Output
Number
Voltage
Voltage
Current
(Range)
VDC
MIWI10-24S033
MIWI10-24S05
MIWI10-24S051
MIWI10-24S12
MIWI10-24S15
MIWI10-24S24
MIWI10-24D12
MIWI10-24D15
MIWI10-48S033
MIWI10-48S05
MIWI10-48S051
MIWI10-48S12
MIWI10-48S15
MIWI10-48S24
MIWI10-48D12
MIWI10-48D15
24
(9 ~ 36)
48
(18 ~ 75)
VDC
3.3
5
5.1
12
15
24
±12
±15
3.3
5
5.1
12
15
24
±12
±15
Input Current
Reflected
Max. capacitive
Ripple
Load
Max.
@Max. Load
@No Load
Current
mA
2700
2000
2000
833
666
416
±416
±333
2700
2000
2000
833
666
416
±416
±333
mA(typ.)
432
490
500
479
478
478
478
478
216
245
250
239
236
244
244
244
mA(typ.)
mA(typ.)
40
μF
470
330
150
220#
150#
1000
20
30
(typ.)
@Max. Load
1000
30
Efficiency
470
330
150
220#
150#
%
86
85
85
87
87
87
87
87
86
85
85
87
87
87
87
87
# For each output
Input Specifications
Parameter
Model
24V Input Models
48V Input Models
24V Input Models
48V Input Models
24V Input Models
48V Input Models
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Input Filter
All Models
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REV:2
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Min.
-0.7
-0.7
7
14
-----
Typ.
Max.
50
--100
--8
9
16
18
--8.5
--17
Internal Pi Type
Unit
VDC
®
MIWI10 SERIES
DC/DC CONVERTER 10W, DIP-Package
Remote On/Off Control
Parameter
Conditions
Min.
Typ.
Converter On
3.5V ~ 12V or Open Circuit
Converter Off
0~1.2V or Short Circuit (Pin 1 and Pin 2)
Max.
Unit
Control Input Current (on)
Vctrl = 5V
---
---
500
μA
Control Input Current (off)
Vctrl = 0V
---
---
-500
μA
---
10
mA
Min.
Typ.
Max.
Unit
---
±1.0
±2.0
%Vnom.
%
Control Common
Referenced to Negative Input
Standby Input Current
---
Output Specifications
Parameter
Conditions
Output Voltage Setting Accuracy
Output Voltage Balance
Dual Output, Balanced Loads
---
±1.0
±2.0
Line Regulation
Vin=Min. to Max. @Full Load
---
±0.5
±1.0
%
Load Regulation
Io=0% to 100%
---
±0.5
±1.2
%
Minimum Load
No minimum Load Requirement
Ripple & Noise
0-20 MHz Bandwidth
Transient Recovery Time
25% Load Step Change
Transient Response Deviation
Temperature Coefficient
Over Load Protection
Hiccup
Short Circuit Protection
---
---
100
mV P-P
μsec
---
300
600
---
±3
±5
%
---
±0.01
±0.02
%/℃
---
150
---
%
Hiccup Mode 0.7Hz typ. Automatic Recovery
General Specifications
Parameter
I/O Isolation Voltage
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
1 Second
1800
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
1000
1500
pF
---
330
---
KHz
Switching Frequency
MTBF (calculated)
MIL-HDBK-217F@25℃, Ground Benign
Safety Approvals
1,000,000
Hours
UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report)
Environmental Specifications
Parameter
Conditions
Min.
Max.
Unit
Natural Convection
-40
+85
℃
Case Temperature
---
+105
℃
Storage Temperature Range
-50
+125
℃
Humidity (non condensing)
---
95
% rel. H
260
℃
Operating Ambient Temperature Range
(See Power Derating Curve)
Cooling
Natural Convection
Lead Temperature (1.5mm from case for 10Sec.)
---
EMC Specifications
Parameter
Standards & Level
EMI
Conduction
Performance
EN55022, FCC part 15
Class A
EN55024
EMS
E-mail:[email protected]
2015/08/31
REV:2
ESD
EN61000-4-2 Air ± 8kV , Contact ± 6kV
A
Radiated immunity
EN61000-4-3 10V/m
A
Fast transient (5)
EN61000-4-4 ±2kV
A
Surge (5)
EN61000-4-5 ±1kV
A
Conducted immunity
EN61000-4-6 10Vrms
A
Tel:886-6-2923150
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®
MIWI10 SERIES
DC/DC CONVERTER 10W, DIP-Package
Power Derating Curve
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
3
We recommend to protect the converter by a fast blow fuse in the input supply line.
4
Other input and output voltages may be available, please contact factory.
5
To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacitor : 220μF/100V.
6
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
7
Specifications are subject to change without notice.
Package Specifications
4.1
[0.16]
10.2
Pin Connections
0.50 [0.02]
Bottom View
23 22
16
14
5.08
15.24 [0.60]
2.54
[0.10]
4.5
[0.20] [0.18]
Physical Characteristics
Case Size
:
31.8x20.3x10.2mm (1.25x0.80x0.40 inches)
Case Material
:
Metal with Non-Conductive Baseplate
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
Weight
:
17.3g
2015/08/31
REV:2
Tel:886-6-2923150
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Single Output
Dual Output
1
Remote On/Off
Remote On/Off
2
-Vin
-Vin
3
-Vin
-Vin
9
No Pin
Common
11
NC
-Vout
14
+Vout
+Vout
16
-Vout
Common
22
+Vin
+Vin
23
+Vin
+Vin
NC: No Connection
►All
31.8 [1.25]
E-mail:[email protected]
Pin
20.3 [0.80]
11
9
3
15.22 [0.60]
2
2.54
[0.10]
1
[0.40]
Mechanical Dimensions
dimensions in mm (inches)
►Tolerance: X.X±0.5
(X.XX±0.02)
X.XX±0.25 ( X.XXX±0.01)
►Pin
diameter  0.5 ±0.05 (0.02±0.002)
®
MIWI10 SERIES
DC/DC CONVERTER 10W, DIP-Package
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance.
Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between
50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Resistive
Load
Copper Strip
Scope
Cout
Resistive
Load
Cout
Scope
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic
low is 0V to 1.2V. A logic high is 3.5V to 12V. The maximum sink current at the on/off terminal (Pin 1) during a logic low is -100μA.
Overload Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals.
The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output
overvoltage.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
By using a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 kHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices,
capacitor mounted close to the power module helps ensure stability of the unit.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
+Vin
DC Power
Source
Load
-Out
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MIWI10 series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up, affecting
the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃.
The derating curves are determined from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2015/08/31
REV:2
Page 4 of 4