Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Features: • • • • • • • • Molded Epoxy package Zero crossing circuit High Input/output Optical Isolation 4k Vrms Superior heat sink package Includes LED indicator Fast switching time Non-contact switch UL Certification No: E321810 Description: The OSSR Solid State Relay series are electronic controlled switches, they contain no moving parts. When voltage is applied to the input, a Light Emitting Diode or LED illuminates a Photosensor which controls the internal output circuit. The output circuit is utilized to drive high current loads. The input and output are optically isolated. The OSSR series incorporates a zero crossing circuit which minimizes current and noise surges due to resistive and inductive loads. Optek provides three different electrical configurations of the OSSR series: DC input – AC output, AC input – AC output and DC input – DC output. These configurations meet most industry applications. The OSSRD000XA family comes in a standard panel mount package, commonly known as a “hockey puck” package. The package offers a robust molded epoxy body with exceptional thermal dissipation capability for a long reliable operational life. The input circuit features a DC range from 4 to 32 VDC. The output consists of a Triac circuit featuring load current ratings from 10 to 40 Amps and maximum load voltages from 250 to 480VAC with normally open output. Protective plastic covers are included with shipment of OSSRD series. Installation of the protection cover is necessary. Applications: • • • • • • Temperature controlled systems Office equipment Motor controls Industrial Equipment Light controls systems Heater control • • • • • Appliances HVAC temperature control Plastic molding Packaging industry Food processing temperature controls 1 Moisture OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 1 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Package Outline Dimensions: Panel Mount All dimensions in: inches [millimeters] Tolerance: ±0.004 inches [0.10 millimeters] Schematic: Top View 4 1 3 2 OSSRD0001A—OSSRD0006A Pin Configuration Pin # Part Number 1 2 3 4 OSSRD0001A A (-) A (+) A K OSSRD0002A A (-) A (+) A K OSSRD0003A A (-) A (+) A K OSSRD0004A A (-) A (+) A K OSSRD0005A A (-) A (+) A K OSSRD0006A A (-) A (+) A K OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 2 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A VDC Input / VAC Output Devices Ordering Information Min. Tgr Max. Output Min. Ouput Current Ift Current Current Br. Vol. Input to Output Max. Vout Min. Vout Output Type 0.05A 250VAC 50VAC AC 4000VAC A K—A1(+) A2(-) 15A 0.05A 250VAC 50VAC AC 4000VAC A K—A1(+) A2(-) 5mA 25A 0.05A 250VAC 50VAC AC 4000VAC A K—A1(+) A2(-) 4-32VDC 5mA 40A 0.05A 250VAC 75VAC AC 4000VAC A K—A1(+) A2(-) OSSRD0005A 4-32VDC 5mA 25A 0.05A 480VAC 75VAC AC 4000VAC A K—A1(+) A2(-) OSSRD0006A 4-32VDC 5mA 40A 0.05A 480VAC 75VAC AC 4000VAC A K—A1(+) A2(-) Part Number Input OSSRD0001A 4-32VDC 5mA 10A OSSRD0002A 4-32VDC 5mA OSSRD0003A 4-32VDC OSSRD0004A Configuration Information LED Sensor Configuration Configuration: Definition of Terms LED Identification—Sensor Identification A = Anode K = Cathode A1(+) and A2(-) = Main Terminals of Triac Part Number Symbolization OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 3 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Absolute Maximum Ratings (TA = 25o C unless otherwise noted) Storage Temperature OSSRD0001A thru OSSRD0006A -30° C to +125° C Operating Temperature OSSRD0001A thru OSSRD0006A -30° C to +100° C Isolation Voltage (Input to Output) OSSRD0001A thru OSSRD0006A 4,000 Vrms Input Diode Input Signal Voltage—(VIN) OSSRD0001A thru OSSRD0006A 4- 32 VDC Drop-out Voltage—(Vdo) OSSRD0001A thru OSSRD0006A 1 VDC Output Triac RMS On-State Current - (IT) OSSRD0001A OSSRD0002A OSSRD0003A, OSSRD0005A OSSRD0004A, OSSRD0006A 10 Arms 15 Arms 25 Arms 40 Arms Peak One Cycle Surge Current - (I surge) OSSRD0001A OSSRD0002A OSSRD0003A, OSSRD0005A OSSRD0004A, OSSRD0006A 100 A 150 A 250 A 400 A Repetitive Peak-Off State Voltage—(VDRM) OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A 600 V 800 V Operating Frequency—(f) OSSRD0001A thru OSSRD0006A 47—70 Hz Critical Rate of Rise of On-State Current—(di/dt) OSSRD0001A thru OSSRD0006A Load Supply Voltage—(VOUT) OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A 50 A/µS 250 Vrms AC 480 Vrms AC OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 4 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Electrical Characteristics (TA = 25o C unless otherwise noted) SYMBOL PARAMETER MIN TYP MAX UNITS TEST CONDITIONS Input Diode VPU Pick-up Voltage OSSRD0001A thru OSSRD0006A - - 4 VDC IIN Input Current OSSRD0001A thru OSSRD0006A 5 - 12 mA - - 1.5 Vrms mArms IT = 1Arms VIN= 4 - 32 V Output Triac VT On-State Voltage OSSRD0001A thru OSSRD0006A IOP Operating Current OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A 50 50 - - I leak Leakage Current OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A - 3.5 - 7 14 mArms dv/dt Critical Rate of Rise of Off-State Voltage OSSRD0001A thru OSSRD0006A 50 200 - V/µs - Yes - - 50 75 - 280 480 VAC IT = 50mArms MIN - - 10 25 mA VDRM = 600 V VDRM = 800 V 1010 - - Ω DC500 V ZC Zero-Cross Voltage OSSRD0001A thru 0OSSRD0006A VOUT Load Voltage Rating OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A IFT Minimum Trigger Current OSSRD0001A thru OSSRD0004A OSSRD0005A, OSSRD0006A IT = 1Arms Vout = 240Vrms Vout = 480Vrms Vout = 240Vrms Vout = 480Vrms See Note 1. - Riso Isolation resistance Input to Output OSSRD0001A thru OSSRD0006A TON Turn-on Time OSSRD0001A thru OSSRD0006A - - 8.3 mS 60Hz AC TOFF Turn-off Time OSSRD0001A thru OSSRD0006A - - 8.3 mS 60Hz AC Thermal Resistance (between junction and case) - 1.3 - °C/W Rth (j-C) l − Note1: Output (dv/dt) protection is provided in all models, and they are designed to switch resistive or inductive loads to 0.2 factor. The dv/dt rating is based on source impedance of 50 ohms. OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 5 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A OSSRD0001A, OSSRD0002A, OSSRD0003A, OSSRD0004A Characteristic Data Curves OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 6 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A OSSRD0005A Characteristic Data Curves OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 7 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A OSSRD0006A Characteristic Data Curves OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 8 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Quality and Reliability Requirements Parameter Failure Criteria Test Conditions Room Temperature Operating Life (for light emitting diodes only) ± 20% TA = 25°C, IF = 60mA or max. rated, Time = 1000 hours High Humidity, High Temperature Reverse Bias ± 20% JEDEC, Method A101-B TA = 85°C, Humidity = 85%RH, Time = 1000 hours, High Temperature Forward Bias ± 20% JEDEC, Method A108-A TA = 70°C, IF = 20mA, Time = 1000 hours Autoclave 0 Fail TA = 121°C, Pressure = 15psi, Humidity = 100% IR Reflow / Solderability Test 0 Fail JEDEC (J-STD-020) / MIL-STD-883E, Method 2003.7 MTTF @ 90% confidence 150,000 Min. @ 25°C, 25mADC Moisture Sensitivity Level MSL 1 per JDEC stnd J-STD-020B Glass Transition of body 125°C Min. DSC test method Temperature Humidity-Bias ± 20% 85°C, 85%RH, 500Hrs, 80% min Iceo Temperature Cycle ± 20% per Method 1010.7 of MIL-STD-883E High Temperature Storage ± 20% 85°C, 500Hrs Label Identification Carrollton, TX, USA DESCRIPTION: Size: 3” (7.5 cm) X 2.2” (5.5 cm) Lettering shall be black on white background. Format shall be as: Notes: 1. The DATE CODE is a 4-digit code for date of manufacture where YY is the last two digits of the year, and WW is week number of manufacture. 2. The LOT I.D. is the manufacturing location lot identification where Y is the year of manufacture, NNNN is a sequential lot identifier, and DDD is the day of the year of manufacture. – or use equivalent label format. MADE IN TAIWAN OPTEK P/N __OSSRD0001A__ IIIIIIIIIIIIIIIIIIIII QTY. ________—_________ IIIIIIIIIIIIIIIIIIIII DATE CODE _____(YYWW)___ IIIIIIIIIIIIIIIIIIIII LOT I.D. ____(Y-NNNNDDD)__ IIIIIIIIIIIIIIIIIIIII OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 9 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Packaging Information: Tray and Carton Packaging Specifications: Tray Packaging Dimensions All dimensions in centimeters (mm) All dimensions in millimeters (mm) OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 10 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Tray and Carton Packaging Specifications (Cont.): Carton Packaging Dimensions All dimensions in centimeters (cm) All dimensions in centimeters (cm) OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com Issue A.5 11/09 Page 11 of 12 Solid-State Relays Panel Mount Package—VDC Input / VAC Output OSSRD0001A thru OSSRD0006A Tray and Carton Packaging Specifications (Cont.): Carton Packaging Dimensions All dimensions in centimeters (cm) OPTEK reserves the right to make changes at any time in order to improve design and to supply the best product possible. Issue A.5 11/09 Page 12 of 12 OPTEK Technology Inc. — 1645 Wallace Drive, Carrollton, Texas 75006 Phone: (972) 323-2200 or (800) 341-4747 FAX: (972) 323-2396 [email protected] www.optekinc.com