Project Number: Design Qualification Test Report Tracking Code: 312143_Report_Rev_1 Requested by: Tori Meek Date: 03/4/2014 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP Tech: Kason He Test Start: 02/25/2014 Test Completed: 02/26/2014 DESIGN QUALIFICATION TEST REPORT MH113/RSP MH113-MH1RP-MH1RP-0305/RSP-122811-01 Page 1 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP REVISION HISTORY DATA REV.NUM. 03/04/2014 1 DESCRIPTION Initial Issue Page 2 of 11 ENG KH Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Design Qualification test. Please see test plan. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) 2) 3) 4) 5) 6) 7) 8) All materials were manufactured in accordance with the applicable product specification. All test samples were identified and encoded to maintain traceability throughout the test sequences. Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. The automated procedure is used with aqueous compatible soldering materials. Any additional preparation will be noted in the individual test sequences. Solder Information: Lead Free Re-Flow Time/Temp: See accompanying profile. Samtec Test PCBs used: PCB-106148-TST Page 3 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP TYPICAL OVEN PROFILE (Soldering Parts to Test Boards) Page 4 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP FLOWCHARTS Page 5 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets. 2 2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive) heating. 3) The number of contacts being investigated plays a significant part in power dissipation and therefore temperature rise. 4) The size of the temperature probe can affect the measured temperature. 5) Copper traces on PC boards will contribute to temperature rise: a. Self heating (resistive) b. Reduction in heat sink capacity affecting the heated contacts 6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at three temperature points are reported: a. Ambient о b. 85 C о c. 95 C о d. 115 C 8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized. 9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum temperature in the vicinity of the heat generation area. 10) A computer program, TR 803.exe, ensures accurate stability for data acquisition. 11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers, etc. 12) Hook-up wire length is longer than the minimum specified in the referencing standard. Page 6 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP RESULTS Temperature Rise, CCC at a 20% de-rating • • CCC for a 30°C Temperature Rise----------2.1 A full transmission line, monitor cable center conductor CCC for a 30°C Temperature Rise----------2.3 A power center conductor only(no connectors), monitor center Conductor in cable Page 7 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP DATA SUMMARIES TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) High quality thermocouples whose temperature slopes track one another were used for temperature monitoring. 2) The thermocouples were placed at a location to sense the maximum temperature generated during testing. 3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less than 1° C (computer controlled data acquisition). 4) Adjacent contacts were powered: a. Full transmission line, test signal contact CCC only(cable center conductor) 312143 Full transmission line, test signal contact CCC only(Cable center conductor) Part Numbers: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Current Rating per Contact (30 Deg. Rise, 20% Derated) = 2.1 Amps 6.0 Room Temp=21.4°C Maximum Current, Amps per Contact 5.0 4.9 4.0 3.9 125°C Limit 3.1 3.0 2.7 2.5 2.0 1.6 2.1 1.3 1.0 0.0 20 40 60 80 100 120 140 Ambient Temperature (°C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85°C Peak Amp 85°C Derated Amp 95°C Peak Amp 95°C Derated Amp 115°C Peak Amp 115°C Derated Amp Limit Page 8 of 11 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP 312143 Full transmission line, test signal contact CCC only(Cable center conductor) Part Numbers: MH113-MH1RP-MH1RP-0305/RSP-122811-01 55 50 Temperature Rise (°C above ambient) 45 40 35 30 25 20 15 10 5 0 0 0.5 1 1.5 2 Current (Amps) Actual 20% Derated Page 9 of 11 2.5 3 3.5 4 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP DATA SUMMARIES Continued b. Power center conductor only(no connectors), monitor center conductor in cable 312143 Power center conductor only, monitor center conductor in cable(Cable center conductor) Part Numbers: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Current Rating per Contact (30 Deg. Rise, 20% Derated) = 2.3 Amps 6.0 5.4 Room Temp=21.3°C Maximum Current, Amps per Contact 5.0 4.0 4.3 3.3 125°C Limit 2.9 3.0 2.7 2.3 2.0 1.6 1.3 1.0 0.0 20 40 60 80 100 120 140 Ambient Temperature (°C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85°C Peak Amp 85°C Derated Amp 95°C Peak Amp 95°C Derated Amp 115°C Peak Amp 115°C Derated Amp Limit 312143 Full transmission line, test signal contact CCC only(Cable center conductor) Part Numbers: MH113-MH1RP-MH1RP-0305/RSP-122811-01 55 50 Temperature Rise (°C above ambient) 45 40 35 30 25 20 15 10 5 0 0 0.5 1 1.5 2 Current (Amps) Actual 20% Derated Page 10 of 11 2.5 3 3.5 4 Tracking Code: 312143_Report_Rev_1 Part #: MH113-MH1RP-MH1RP-0305/RSP-122811-01 Part description: MH113/RSP EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: HZ-PS-01 Description: 120 Amp Power Supply Manufacturer: Agilent Model: 6031 Serial #: MY41000982 Accuracy: See Manual … Last Cal: 06/29/2013, Next Cal: 06/28/2014 Equipment #: HZ-MO-01 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 1199807 Accuracy: See Manual … Last Cal: 06/29/2013, Next Cal: 06/28/2014 Page 11 of 11