Project Number: Tracking Code: TC0850--2118_ReportRev3 Requested by: Mark Shireman Date: 1/16/2009 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX Test Start: 12/10/2008 Product Rev: Y and AD Lot #: 2433137 1,2,3,4 Tech: Troy Cook Test Completed: 12/18/2008 PULL / SHEAR TESTING DVT REPORT PART DESCRIPTION SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A (LEAD FREE) & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A (LEAD) Page 1 of 10 Eng: Troy Cook Qty to test: 32 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Pull / Shear testing APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) 2) 3) 4) 5) All materials were manufactured in accordance with the applicable product specification. All test samples were identified and encoded to maintain traceability throughout the test sequences. After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. The automated procedure is used with aqueous compatible soldering materials. 6) 7) 8) 9) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. Any additional preparation will be noted in the individual test sequences. Solder Information: Lead & Lead Free Re-Flow Time/Temp: See accompanying profile. 10) Samtec Test PCBs used: PCB-100543-TST-XX Page 2 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX TYPICAL OVEN PROFILE (LEAD FREE) Page 3 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX TYPICAL OVEN PROFILE (LEAD) Page 4 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. CONNECTOR PULL: 1) Secure connector with vise and pull on connector a. At 0°, in-line with connector Fig. 1 (Typical set-up, actual part depicted.) Page 5 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX CONNECTOR SHEAR: 2) Secure connector to head and push against vise a. At 90°, perpendicular to connector Fig. 2 (Typical set-up, actual part depicted.) Page 6 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX RESULTS Connector Pull • SEAF o o • Lead Min ----------------------------------------------- 47.61 lbs Max----------------------------------------------- 60.92 lbs Lead Free Min ----------------------------------------------- 55.79 lbs Max----------------------------------------------- 64.95 lbs SEAM o o Lead Min ----------------------------------------------- 39.19 lbs Max----------------------------------------------- 53.10 lbs Lead Free Min ----------------------------------------------- 39.80 lbs Max----------------------------------------------- 67.88 lbs Connector Shear • SEAF o o • Lead Min ----------------------------------------------- 93.18 lbs Max----------------------------------------------- 136.51 lbs Lead Free Min ----------------------------------------------- 93.82 lbs Max----------------------------------------------- 137.43 lbs SEAM o o Lead Min ----------------------------------------------- 79.41 lbs Max----------------------------------------------- 122.55 lbs Lead Free Min ----------------------------------------------- 83.30 lbs Max----------------------------------------------- 144.85 lbs Page 7 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX DATA SUMMARIES Average Pull/Shear Force Pull Test Shear Test 120.00 100.00 93.18 93.82 79.41 83.30 39.19 39.80 80.00 60.00 40.00 55.79 47.61 20.00 0.00 SEAF-30-06.0L-06-1-A SEAF-30-06.0- SEAM-30-03.5- SEAM-30-03.5L-06-2-A L-06-1-A L-06-2-A Page 8 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX DATA PULL TEST SEAF SEAM LEAD LEAD FREE LEAD LEAD FREE Sample # Force (lbs) Sample # Force (lbs) Sample # Force (lbs) Sample # Force (lbs) 1 49.81 1 57.01 1 53.10 1 67.88 2 47.61 2 55.79 2 46.02 2 59.33 3 60.92 3 61.24 3 52.01 3 46.88 4 53.35 4 63.97 4 39.19 4 63.24 5 57.99 5 60.79 5 45.90 5 57.01 6 57.01 6 56.16 6 42.73 6 39.80 7 55.30 7 64.95 7 48.83 7 50.30 8 50.91 8 n/a 8 41.39 8 57.50 SHEAR TEST SEAF SEAM LEAD LEAD FREE LEAD LEAD FREE Sample # Force (lbs) Sample # Force (lbs) Sample # Force (lbs) Sample # Force (lbs) 1 110.70 1 94.24 1 114.96 1 125.15 2 108.70 2 129.98 2 116.65 2 116.16 3 99.90 3 102.19 3 84.43 3 83.30 4 136.51 4 137.43 4 89.65 4 143.97 5 125.19 5 124.00 5 79.41 5 90.01 6 93.18 6 117.05 6 114.20 6 131.54 7 93.91 7 93.82 7 122.55 7 144.85 8 114.85 8 118.32 8 81.53 8 122.55 Page 9 of 10 Tracking Code: TC0850-SEAX-2118 Part #: SEAM-30-03.5-L-06-2-A / SEAF-30-06.0-L-06-2-A & SEAM-30-03.5-L-06-1-A / SEAF-30-06.0-L-06-1-A Part description: SEAX EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: LC-2500N(icell)-1 Description: 2500 N Load Cell for Dill Quantrol Manufacturer: Dillon Quantrol Model: icell Serial #: 01-0132-01 Accuracy: .10% of capacity … Last Cal: 08/07/2008, Next Cal: 08/07/2009 Equipment #: TCT-04 Description: Dillon Quantrol TC21 25-1000 mm/min series test stand Manufacturer: Dillon Quantrol Model: TC2 I series test stand Serial #: 04-1041-04 Accuracy: Speed Accuracy: +/- 5% of indicated speed … Last Cal: 05/18/2008, Next Cal: 05/18/2009 Page 10 of 10