QFS-EM2 DVT REPORT

Project Number:
Tracking Code: TC0717--1340
Requested by: Kevin Meredith
Date: 4/24/2007
Part #: QFS-052-01-SL-D-EM2
Product Rev: 1
Lot #: na
Part description: QFS-EM
Test Start: 04/30/2007
Tech: Tony
Eng: Troy Cook
Wagoner/Tori Meek
Qty to test: 45
Test Completed: 6/27/2007
QFS-EM2 DVT REPORT
QFS-052-01-SL-D-EM2 (10 u” Gold – SL Finish) mated with QMS-052-11-X-D
QFS-052-01-S-D-EM2 (30 u” Gold – S Finish) mated with QMS-052-11-X-D
Page 1 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: see test plan QFS-EM Test Seq 050105
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
6)
7)
8)
9)
Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.
Any additional preparation will be noted in the individual test sequences.
Solder Information: Lead free
Re-Flow Time/Temp: See accompanying profile.
10) Internal Test PCBs used: PCB-100679-TST-02
Page 2 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
OVEN PROFILE (Soldering Parts to Test Boards)
Page 3 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
FLOWCHARTS
Current Carrying Capacity
TEST
STEP
GROUP A
1 board min
6 Contacts in series,
clustered if possible
01
CCC
Tabulate calculated current at RT, 85° C, 95° C and 115° C
after derating 20% and based on 125° C
CCC, Temp rise = EIA-364-70
Mating/Unmating/Normal Force
TEST
GROUP A
STEP
10 Boards
01
02
03
04
05
06
07
Contact Meas.
Setup Approve
Setup Approve
Mating / Unmating
Data Review
Normal Force
Data Review
Thermal Aging (Mated)
Normal Force
GROUP B1
Individual Contacts
(30) min
GROUP B2
Individual Contacts (30)
min
100 Cycles
08
09
10
11
12
13
14
100 Cycles
Mating / Unmating
Contact Meas.
Data Review
Thermal Aging (Mated)
Mating / Unmating
Contact Meas.
Data Review
Humidity (Mated)
Mating / Unmating
Contact Meas.
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25° C to +65° C @ 90%RH/98% RH)
ambient pre-condition and delete steps 7a and 7b
Mating/Un-Mating Forces = EIA-364-13
Normal Force = EIA-364-04
Contact Gaps/Height - No standard method. Usually measured optically
Page 4 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
FLOWCHARTS Continued
IR / DWV
TEST
STEP
GROUP A
GROUP B1
GROUP B2
2 Boards
2 Boards
2 Boards
2 Boards
Ambient
Ambient
DWV/Working
Voltage
Thermal
Humidity
Thermal Aging
Humidity
DWV/Working
Voltage
DWV/Working
Voltage
01
IR
02
03
04
05
06
07
Data Review
Thermal Aging
IR
Data Review
Humidity
IR
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25° C to +65° C @ 90%RH/98% RH)
ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21
DWV = EIA-364-20
Durability/Thermal Age/Cyclic Humidity
TEST
STEP
01
02
03
04
05
06
07
08
09
10
GROUP A
GROUP B
200 Points
175 Points
30 Micro-Inch Au
30 Micro-Inch Au
100 Cycles
100 Cycles
LLCR-1
LLCR-1
Data Review
Data Review
100 Cycles
100 Cycles
LLCR-2
LLCR-2
Data Review
Data Review
Thermal Age
Thermal Age
LLCR-3
LLCR-3
Data Review
Data Review
Cyclic Humidity
LLCR-4
Cyclic Humidity
LLCR-4
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25° C to +65° C @ 90%RH/98% RH)
ambient pre-condition and delete steps 7a and 7b
LLCR = EIA-364-23, LLCR
use Keithley 580 in the dry circuit mode, 10 mA Max
Page 5 of 46
GROUP B3
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
FLOWCHARTS Continued
Gas Tight
TEST
STEP
01
02
03
GROUP A
200 Points (min)
LLCR-1
Gas Tight
LLCR-2
Gas Tight = EIA-364-36
LLCR = EIA-364-23, LLCR
use Keithley 580 in the dry circuit mode, 10 mA Max
Mating/Unmating (1 & 4 Bank Only)
TEST
STEP
01
02
03
04
03
GROUP A - 1 Bank
GROUP B - 4 Bank
5 Samples - 10 Cycles Only
5 Samples - 10 Cycles Only
Mating/Unmating
Mating/Unmating
5 Cycles
5 Cycles
Mating/Unmating
Mating/Unmating
5 Cycles
Mating/Unmating
5 Cycles
Mating/Unmating
Mating/Un-Mating Forces = EIA-364-13
Page 6 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL:
1)
2)
3)
4)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
Connectors are sometimes mated and all samples are pre-conditioned at ambient.
HUMIDITY:
1)
2)
3)
4)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
Connectors are sometimes mated and all samples are pre-conditioned at ambient.
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at three temperature points are reported:
a. Ambient
о
b. 85 C
о
c. 95 C
о
d. 115 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
CONTACT GAPS:
1) Contact gaps were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling,
etc.).
2) Typically, all contacts on the connector are measured.
Page 7 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the connector housing.
3) If necessary, a “window” shall be made in the connector body to allow a probe to engage and deflect the
contact at the same attitude and distance (plus 0.05 mm [0.002”]) as would occur in actual use.
4) The connector housing shall be placed in a holding fixture that does not interfere with or otherwise influence
the contact force or deflection.
5) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5.0 µm (0.0002”).
6) The nominal deflection rate shall be 5 mm (0.2”)/minute.
7) Unless otherwise noted a minimum of five contacts shall be tested.
8) The force/deflection characteristic to load and unload each contact shall be repeated five times.
9) The system shall utilize the TC2 software in order to acquire and record the test data.
10) The permanent set of each contact shall be measured within the TC2 software.
11) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
Page 8 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be less than
10.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Page 9 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
RESULTS
Temperature Rise, CCC at a 20% de-rating
•
CCC for a 30°C Temperature Rise -----------------------1.4 A per contact with 6 adjacent contacts powered
QFS Contact Gaps
• Initial
o Min----------------------------------------------------.1282”
o Max ---------------------------------------------------.1326”
• After 100 Cycles
o Min----------------------------------------------------.1275”
o Max ---------------------------------------------------.1321”
• Thermal
o Min----------------------------------------------------.1254”
o Max ---------------------------------------------------.1290”
• Humidity
o Min----------------------------------------------------.1253”
o Max ---------------------------------------------------.1287”
QMS Contact Gaps
• Initial
o Min----------------------------------------------------.1154”
o Max ---------------------------------------------------.1194”
• After 100 Cycles
o Min----------------------------------------------------.1154”
o Max ---------------------------------------------------.1197”
• Thermal
o Min----------------------------------------------------.1167”
o Max ---------------------------------------------------.1222”
• Humidity
o Min----------------------------------------------------.1168”
o Max ---------------------------------------------------.1233”
Mating – Unmating Forces
• Initial
o Mating
ƒ Min --------------------------------------- 5.9 Lbs.
ƒ Max--------------------------------------- 8.1 Lbs.
o Unmating
ƒ Min --------------------------------------- 3.9 Lbs.
ƒ Max--------------------------------------- 5.8 Lbs.
• After 100 Cycles
o Mating
ƒ Min --------------------------------------- 7.7 Lbs.
ƒ Max--------------------------------------- 9.5 Lbs.
o Unmating
ƒ Min --------------------------------------- 5.6 Lbs.
ƒ Max--------------------------------------- 8.2 Lbs.
Page 10 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
•
•
Thermal
o Mating
ƒ Min --------------------------------------- 2.4 Lbs.
ƒ Max--------------------------------------- 3.8 Lbs.
o Unmating
ƒ Min --------------------------------------- 2.4 Lbs.
ƒ Max--------------------------------------- 3.2 Lbs.
Humidity
o Mating
ƒ Min --------------------------------------- 2.8 Lbs.
ƒ Max--------------------------------------- 4.4 Lbs.
o Unmating
ƒ Min --------------------------------------- 2.4 Lbs.
ƒ Max--------------------------------------- 4.0 Lbs.
Normal Force at .015” deflection
• Initial
o Min----------------------------------------------- 116.3 Grams
o Max ---------------------------------------------- 139.4 Grams
• Thermal
o Min-------------------------------------------------97.8 Grams
o Max ---------------------------------------------- 126.6 Grams
Ave.Set--.0004”
Insulation Resistance minimums, IR
• Initial
o Mated----------------------------------------------100,000 Meg Ω ------------------------ Pass
o Unmated ------------------------------------------100,000 Meg Ω
• Thermal
o Mated----------------------------------------------- 50,000 Meg Ω
o Unmated ------------------------------------------- 50,000 Meg Ω
• Humidity
o Mated----------------------------------------------- 10,000 Meg Ω
o Unmated ------------------------------------------100,000 Meg Ω
Dielectric Withstanding Voltage minimums, DWV
• Initial
o Breakdown
ƒ Mated --------------------------------------1,080 VAC
ƒ Unmated------------------------------------ 960 VAC
o DWV
ƒ Mated ----------------------------------------810 VAC
ƒ Unmated-------------------------------------720 VAC
o Working voltage
ƒ Mated ----------------------------------------270 VAC
ƒ Unmated-------------------------------------240 VAC
• Thermal
o Breakdown
ƒ Mated --------------------------------------1,000 VAC
ƒ Unmated-----------------------------------1,120 VAC
o DWV
ƒ Mated ----------------------------------------750 VAC
ƒ Unmated-------------------------------------840 VAC
Page 11 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
Working voltage
ƒ Mated ----------------------------------------250 VAC
ƒ Unmated-------------------------------------280 VAC
Humidity
o Breakdown
ƒ Mated --------------------------------------1,040 VAC
ƒ Unmated-------------------------------------780 VAC
o DWV
ƒ Mated ----------------------------------------780 VAC
ƒ Unmated-------------------------------------585 VAC
o Working voltage
ƒ Mated ----------------------------------------260 VAC
ƒ Unmated-------------------------------------195 VAC
o
•
10 MICRO-INCH GOLD - LLCR Durability (175 LLCR test points)
• Initial --------------------------------------------------------------- 30.4 mOhms Max
• Durability, 100 Cycles
o <= +5.0 mOhms ----------------------------------- 175 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
• Thermal
o <= +5.0 mOhms ----------------------------------- 174 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
o
• Humidity
o <= +5.0 mOhms ----------------------------------- 172 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------3 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
30 MICRO-INCH GOLD - LLCR Durability (200 LLCR test points)
• Initial --------------------------------------------------------------- 40.8 mOhms Max
• Durability, 100 Cycles
o <= +5.0 mOhms ----------------------------------- 200 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
• Thermal
o <= +5.0 mOhms ----------------------------------- 200 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------2 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Page 12 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
•
Humidity
o <= +5.0 mOhms ----------------------------------- 195 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------4 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
LLCR Gas Tight (200 LLCR test points)
• Initial --------------------------------------------------------------- 28.6 mOhms Max
• Gas-Tight
o <= +5.0 mOhms ----------------------------------- 171 Points ------------------------- Stable
o +5.1 to +10.0 mOhms --------------------------------- 19 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ------------------------------- 10 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
SUPPLEMENTAL TESTING
Mating/Unmating ( 1 & 4 Bank Only)
Mating – Unmating Forces ( 1 Bank)
• Initial
o Mating
ƒ Min --------------------------------------- 4.2 Lbs.
ƒ Max--------------------------------------- 6.0 Lbs.
o Unmating
ƒ Min --------------------------------------- 3.2 Lbs.
ƒ Max--------------------------------------- 6.1 Lbs.
• After 5 Cycles
o Mating
ƒ Min --------------------------------------- 4.0 Lbs.
ƒ Max--------------------------------------- 5.3 Lbs.
o Unmating
ƒ Min --------------------------------------- 2.9 Lbs.
ƒ Max--------------------------------------- 5.4 Lbs.
• After 10 Cycles
o Mating
ƒ Min --------------------------------------- 3.7 Lbs.
ƒ Max--------------------------------------- 4.9 Lbs.
o Unmating
ƒ Min --------------------------------------- 2.8 Lbs.
ƒ Max--------------------------------------- 5.2 Lbs.
Page 13 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
Mating – Unmating Forces ( 4 Bank)
• Initial
o Mating
ƒ Min --------------------------------------13.3 Lbs.
ƒ Max--------------------------------------15.6 Lbs.
o Unmating
ƒ Min --------------------------------------- 8.9 Lbs.
ƒ Max--------------------------------------12.0 Lbs.
• After 5 Cycles
o Mating
ƒ Min --------------------------------------11.6 Lbs.
ƒ Max--------------------------------------16.6 Lbs.
o Unmating
ƒ Min --------------------------------------- 8.6 Lbs.
ƒ Max--------------------------------------10.7 Lbs.
• After 10 Cycles
o Mating
ƒ Min --------------------------------------11.5 Lbs.
ƒ Max--------------------------------------15.5 Lbs.
o Unmating
ƒ Min --------------------------------------- 7.9 Lbs.
ƒ Max--------------------------------------- 9.9 Lbs.
Page 14 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature
monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing.
3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition).
4) Six adjacent contacts powered in a linear configuration.
Base Curve
Derated 20 %
TC0717--1340
6 Contacts in linear series
QFS-EM
RT Peak Amp
RT Derated Amp
Measured Curre
85 ° C
85 ° C Peak Am
4.0
85 ° C Derated
95 ° C
Room Temp= 19.4 C
95 ° C Peak Am
95 ° C Derated
3.5
Limit
115 ° C Peak A
3.2
115 ° C Derated
Maximum Current, Amp per Contact
115 ° C
3.0
Room Temp
2.6
2.5
125° C
Limit
2.0
2.0
1.7
1.6
1.5
1.4
1.0
1.0
0.8
0.5
Useful Range
0.0
18
38
58
78
Ambient Temperature, ° C
Page 15 of 46
98
118
138
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
CONTACT GAPS:
QFS CONTACTS:
Initial
After 100 Cycles
After Thermals
After Humidity
Measurements in inches
Measurements in inches
Measurements in inches
Measurements in inches
Minimum
Maximum
Average
St. Dev.
Count
0.1282
0.1326
0.1309
0.0007
260
Minimum
Maximum
Average
St. Dev.
Count
0.1275
0.1321
0.1305
0.0007
260
Minimum
Maximum
Average
St. Dev.
Count
0.1254
0.1290
0.1276
0.0006
260
Minimum
Maximum
Average
St. Dev.
Count
0.1252
0.1290
0.1273
0.0006
260
QMS CONTACTS:
Initial
After 100 Cycles
After Thermals
After Humidity
Measurements in inches
Measurements in inches
Measurements in inches
Measurements in inches
Minimum
Maximum
Average
St. Dev.
Count
0.1154
0.1194
0.1174
0.0008
260
Minimum
Maximum
Average
St. Dev.
Count
0.1154
0.1197
0.1175
0.0009
260
Minimum
Maximum
Average
St. Dev.
Count
0.1167
0.1222
0.1197
0.0015
260
Minimum
Maximum
Average
St. Dev.
Count
0.1168
0.1233
0.1200
0.0015
260
MATING/UNMATING:
Initial
Mating
Force (Oz)
Minimum
Maximum
Average
Minimum
Maximum
Average
94.2
129.1
117.8
Unmating
Force (Lbs)
Force (Oz)
Force (Lbs)
5.89
61.9
3.87
8.1
92.6
5.8
7.4
81.8
5.1
After Thermal
Mating
Unmating
After 100 Cycles
Mating
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
121.9
151.8
138.4
7.62
89.1
5.57
9.5
131.4
8.2
8.6
114.1
7.1
After Humidity
Mating
Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
38.4
60.2
49.3
2.4
3.8
3.1
38.4
50.7
44.9
2.4
3.2
2.8
45.3
71.0
53.7
2.8
4.4
3.4
37.6
63.5
49.8
2.4
4.0
3.1
Page 16 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) Typically, 8-10 readings are taken and the averages reported.
TC0717--1340 Normal Force to Wall SIDE #1 INITIAL 07/27/07
QFS-EM Contact Beam AVERAGE OF SAMPLES 1 to 20, 22, 24
140
CYCLE #1
130
120
110
CYCLE #2
Body Wall
CYCLE #2 Minimum
CYCLE #1 Maximum
100
Force (Grams)
90
80
70
60
50
40
30
20
10
0
0.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
Deflection (Inches)
TC0717--1340 Normal Force to Wall SIDE #2 INITIAL
07/26/07
QFS-EM Contact Beam AVERAGE OF SAMPLES 1-3,5-18,20,23
140
130
CYCLE #1
CYCLE #2
120
Body Wall
110
CYCLE #2 Minimum
CYCLE #1 Maximum
100
Force (Grams)
90
80
70
60
50
40
30
20
10
0
0.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
Deflection (Inches)
Page 17 of 46
0.010
0.011
0.012
0.013
0.014
0.015
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
TC0717--1340 Normal Force to Wall Group B2 (After THERMAL) Side 1
QFS-EM Contact Beam AVERAGE OF SAMPLES 1 to 26
140
07/26/07
CYCLE #1
CYCLE #2
Body Wall
CYCLE #2 Minimum
CYCLE #1 Maximum
130
120
110
100
Force (Grams)
90
80
70
60
50
40
30
20
10
0
0.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
0.014
0.015
Deflection (Inches)
TC0717--1340 Normal Force to Wall (After THERMAL) SIDE #2
07/26/07
QFS-EM Contact Beam AVERAGE OF SAMPLES 1-20,22-26
140
130
120
110
CYCLE #1
CYCLE #2
Body Wall
CYCLE #1 Maximum
CYCLE #2 Minimum
100
Force (Grams)
90
80
70
60
50
40
30
20
10
0
0.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
Deflection (Inches)
Page 18 of 46
0.010
0.011
0.012
0.013
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
INSULATION RESISTANCE (IR):
Initial, Meg Ohms
Average
Min
Max
Thermal, Meg Ohms
Humidity, Meg Ohms
Mated
Unmated
Mated
Unmated
Mated
Unmated
Insulation
Resistance
100000
100000
100000
Insulation
Resistance
100000
100000
100000
Insulation
Resistance
50000
50000
50000
Insulation
Resistance
100000
100000
100000
Insulation
Resistance
55000
10000
100000
Insulation
Resistance
51500
3000
100000
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Initial, VAC Mated
Average
Min
Max
Breakdown
Voltage
1080
1080
1080
DWV
810
810
810
Initial, VAC Unmated
Working
Voltage
270
270
270
Breakdown
Voltage
960
960
960
Thermal, VAC Mated
Average
Min
Max
Breakdown
Voltage
1000
1000
1000
DWV
750
750
750
Working
Voltage
250
250
250
Average
Min
Max
DWV
780
780
780
Working
Voltage
240
240
240
Thermal, VAC Unmated
Breakdown
Voltage
1120
1120
1120
Mated
Breakdown
Voltage
1040
1040
1040
DWV
720
720
720
DWV
840
840
840
Working
Voltage
280
280
280
Humidity, VAC Unmated
Working
Voltage
260
260
260
Breakdown
Voltage
780
780
780
Page 19 of 46
DWV
585
585
585
Working
Voltage
195
195
195
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
LLCR:
1)
2)
3)
4)
A total of 200 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms ------------------- Unstable
f. >+2000 mOhms:---------------------------- Open Failure
10 MICRO-INCH GOLD - LLCR Durability
Date
Room Temp C
RH
Jul. 24 2007
21
49%
Jul. 24 2007
21
53%
Aug. 06
2007
22
41%
Name
mOhm values
Troy Cook
Actual
Initial
28.0
0.9
23.5
30.4
175
Troy Cook
Delta
100 Cycles
-0.3
0.7
-2.1
2.9
175
Tori Meek
Delta
Thermal
1.1
1.4
-1.7
10.4
175
Average
St. Dev.
Min
Max
Count
Aug. 17 2007
22
64%
Tony
Wagoner
Delta
Humidity
1.6
1.5
-1.2
8.9
175
30 MICRO-INCH GOLD - LLCR Durability
Date
Room Temp C
RH
Jul. 24
2007
21
46%
Jul. 24
2007
22
52%
Name
mOhm values
Troy Cook
Actual
Troy Cook
Delta
100
Cycles
-0.6
0.8
-2.6
2.1
200
Average
St. Dev.
Min
Max
Count
Initial
28.0
1.3
25.7
40.8
200
Aug. 06
2007
22
49%
Tony
Wagoner
Delta
Tony Wagoner
Delta
Thermal
0.6
1.1
-2.3
3.3
200
Humidity
1.2
1.7
-2.4
10.2
200
Page 20 of 46
Aug. 17 2007
22
64%
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
GAS TIGHT:
1)
2)
3)
4)
A total of 200 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
Apr. 30
2007
24
31%
Tori Meek
Actual
Initial
26.0
1.3
17.0
28.6
200
Date
Room Temp C
RH
Name
mOhm values
Average
St. Dev.
Min
Max
Count
May 09
2007
23
56%
Tori Meek
Delta
Gas Tight
3.3
2.5
-0.3
13.3
200
SUPPLEMENTAL TESTS
MATING-UNMATING - ONE (1) BANK ONLY:
Initial
Mating
Force
(Oz)
Minimum
Maximum
Average
Minimum
Maximum
Average
Force
(Lbs)
Unmating
Force
(Oz)
Force
(Lbs)
67.2
95.2
84.7
4.20
51.7
3.23
6.0
98.1
6.1
5.3
76.6
4.8
After 10 Cycles
Mating
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
59.7
78.6
72.6
3.7
4.9
4.5
44.2
83.2
67.3
2.8
5.2
4.2
Page 21 of 46
Mating
After 5 Cycles
Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
63.5
84.0
76.9
3.97
5.3
4.8
45.8
86.7
69.3
2.86
5.4
4.3
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
Mating/Unmating Compare
5.4
5.30
5.2
Forces, lbs.
5.0
4.8
4.79
4.81
Mating
Unmating
4.6
4.54
4.4
4.33
4.21
4.2
4.0
Initial
After 5 Cycles
After 10 Cycles
Stress
Page 22 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA SUMMARIES Continued
MATING-UNMATING - FOUR (4) BANK :
Initial
Mating
Force
(Oz)
Minimum
Maximum
Average
Minimum
Maximum
Average
Force
(Lbs)
Unmating
Force
(Oz)
Mating
Force
(Lbs)
212.8
249.1
229.4
13.30
143.0
8.94
15.6
192.3
12.0
14.3
170.9
10.7
After 10 Cycles
Mating
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
183.7
247.8
214.1
11.5
15.5
13.4
125.6
158.1
141.1
7.9
9.9
8.8
After 5 Cycles
Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
185.8
265.6
223.9
11.61
16.6
14.0
137.0
170.9
150.4
8.56
10.7
9.4
Mating/Unmating Compare
16.0
14.34
13.99
14.0
13.38
12.0
Forces, lbs.
10.0
10.68
9.40
8.82
8.0
6.0
4.0
2.0
0.0
Initial
After 5 Cycles
After 10 Cycles
Stress
Page 23 of 46
Mating
Unmating
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA
CONTACT GAPS:
QFS CONTACT GAPS:
Initial
After 100 Cycles
Measurements in inches
Measurements in
inches
Sample#
B1
B2
B3
B4
B5
Sample#
B1
B2
B3
B4
B5
1
0.1288
0.1302
0.1313
0.1309
0.1309
0.1305
0.1314
0.1315
0.131
0.1313
0.1315
0.1319
0.1314
0.131
0.1306
0.1311
0.1314
0.1308
0.1306
0.1288
0.1303
0.1302
0.1309
0.1296
0.1297
0.1292
0.1294
0.1304
0.1304
0.1313
0.1307
0.1301
0.1307
0.1309
0.1309
0.1311
0.1308
0.1312
0.1305
0.1304
0.1308
0.1308
0.1311
0.1286
0.1308
0.1313
0.1311
0.1312
0.1305
0.1317
0.1317
0.131
0.1316
0.1314
0.1315
0.1308
0.131
0.1308
0.1312
0.1313
0.131
0.131
0.1293
0.13
0.1306
0.1312
0.1308
0.13
0.1292
0.1292
0.1308
0.1309
0.1313
0.1311
0.1303
0.1313
0.1317
0.1315
0.132
0.1309
0.1317
0.1313
0.1311
0.1311
0.1313
0.1316
0.1291
0.1303
0.1305
0.1304
0.1307
0.1305
0.1311
0.1312
0.1305
0.1313
0.1319
0.1314
0.1305
0.1307
0.1305
0.1308
0.1308
0.1306
0.1304
0.1287
0.1296
0.1304
0.1309
0.1306
0.1298
0.1294
0.1291
0.1303
0.1307
0.1313
0.1308
0.1299
0.1304
0.1309
0.1311
0.1317
0.1307
0.1314
0.1307
0.131
0.1318
0.1312
0.131
0.1293
0.1302
0.1309
0.1309
0.131
0.1304
0.1309
0.1312
0.1308
0.1312
0.1309
0.1313
0.1308
0.1304
0.1308
0.1311
0.1308
0.1306
0.1302
0.1288
0.1299
0.1304
0.1307
0.1302
0.1297
0.1295
0.1291
0.1302
0.1303
0.1309
0.1308
0.1301
0.1307
0.1309
0.1306
0.1312
0.1307
0.131
0.1305
0.1303
0.1312
0.1316
0.1316
0.1289
0.1305
0.1312
0.1309
0.1316
0.1311
0.1321
0.132
0.1315
0.1318
0.1315
0.1322
0.1317
0.1312
0.1317
0.132
0.1321
0.132
0.1317
0.1298
0.131
0.1316
0.1318
0.1319
0.1306
0.13
0.1293
0.1311
0.131
0.1315
0.1306
0.13
0.1313
0.1313
0.1314
0.1321
0.131
0.132
0.1323
0.1308
0.1309
0.1311
0.1315
1
0.129
0.13
0.131
0.131
0.131
0.13
0.131
0.13
0.131
0.131
0.131
0.132
0.131
0.131
0.13
0.131
0.131
0.13
0.13
0.129
0.13
0.13
0.13
0.13
0.13
0.13
0.129
0.13
0.13
0.131
0.13
0.13
0.13
0.131
0.131
0.131
0.131
0.131
0.13
0.13
0.13
0.13
0.131
0.1288
0.1305
0.1314
0.1308
0.1311
0.1304
0.1313
0.1313
0.1307
0.1312
0.1311
0.1313
0.1308
0.1308
0.1308
0.131
0.131
0.1307
0.1306
0.1289
0.1296
0.1303
0.1307
0.1304
0.1296
0.1293
0.1288
0.1301
0.1302
0.1306
0.1305
0.1296
0.1308
0.1312
0.1313
0.1318
0.1306
0.1313
0.131
0.1307
0.1307
0.1309
0.1311
0.129
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.13
0.131
0.132
0.131
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.128
0.129
0.13
0.131
0.13
0.13
0.13
0.129
0.13
0.13
0.131
0.131
0.13
0.13
0.131
0.131
0.131
0.13
0.131
0.13
0.131
0.132
0.131
0.131
0.129
0.13
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.131
0.131
0.131
0.13
0.13
0.131
0.131
0.13
0.13
0.13
0.129
0.13
0.13
0.131
0.13
0.13
0.129
0.129
0.13
0.13
0.131
0.13
0.13
0.13
0.131
0.13
0.131
0.131
0.131
0.13
0.13
0.131
0.132
0.131
0.129
0.13
0.13
0.13
0.131
0.13
0.131
0.131
0.131
0.131
0.131
0.132
0.131
0.131
0.131
0.132
0.132
0.132
0.131
0.13
0.131
0.131
0.131
0.132
0.13
0.13
0.129
0.131
0.13
0.131
0.13
0.13
0.131
0.131
0.131
0.132
0.131
0.132
0.132
0.131
0.131
0.131
0.131
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Page 24 of 46
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
44
45
46
47
48
49
50
51
52
0.1309
0.131
0.1305
0.1319
0.1324
0.1301
0.1313
0.132
0.131
0.1314
0.1312
0.1309
0.1302
0.1313
0.1304
0.1317
0.1319
0.1308
0.1319
0.1319
0.1313
0.1311
0.1315
0.1307
0.1318
0.1324
0.1282
0.1311
0.1306
0.1305
0.1299
0.1308
0.1303
0.1311
0.1313
0.1305
0.1312
0.1309
0.1307
0.13
0.1316
0.1308
0.1323
0.1326
0.1311
0.13
0.13
0.13
0.132
0.132
0.13
0.131
0.132
0.131
44
45
46
47
48
49
50
51
52
0.1309
0.1306
0.1305
0.1296
0.1308
0.1299
0.1312
0.1311
0.1301
After Thermals
After Humidity
Measurements in inches
Measurements in
inches
Sample#
B1
B2
B3
B4
B5
1
0.1266
0.1271
0.128
0.1272
0.1274
0.1272
0.1278
0.128
0.1277
0.1278
0.1284
0.1286
0.1279
0.128
0.1276
0.128
0.1284
0.1278
0.1275
0.1264
0.1275
0.127
0.128
0.1264
0.1268
0.1273
0.1264
0.1274
0.1272
0.1275
0.1269
0.1271
0.1278
0.128
0.1277
0.1282
0.1283
0.1284
0.1281
0.1281
0.1284
0.1284
0.1266
0.1275
0.1279
0.127
0.1275
0.1271
0.128
0.1282
0.128
0.1281
0.1282
0.1284
0.1278
0.128
0.1277
0.1279
0.128
0.1276
0.1276
0.1262
0.1269
0.1273
0.1279
0.1279
0.1275
0.1276
0.1262
0.1268
0.1266
0.127
0.1272
0.1276
0.1278
0.1282
0.128
0.1288
0.1278
0.1283
0.1274
0.1281
0.1275
0.1284
0.127
0.1272
0.1272
0.1266
0.1272
0.1271
0.1275
0.1277
0.1275
0.1275
0.128
0.128
0.1274
0.1276
0.1273
0.1275
0.1275
0.1273
0.127
0.126
0.127
0.1273
0.1281
0.1277
0.1274
0.128
0.1266
0.1271
0.1265
0.1271
0.1272
0.1265
0.1271
0.1277
0.1276
0.1282
0.1275
0.1281
0.1277
0.1282
0.1287
0.1279
0.1271
0.127
0.1271
0.1269
0.1272
0.127
0.1274
0.1279
0.1275
0.1278
0.1278
0.128
0.1276
0.1274
0.1277
0.1278
0.1274
0.1271
0.1269
0.1259
0.1268
0.127
0.1273
0.1272
0.1269
0.1272
0.1266
0.1266
0.1267
0.1269
0.1269
0.1265
0.1272
0.1275
0.1274
0.1277
0.1276
0.1279
0.1275
0.1276
0.1277
0.1286
0.1265
0.1267
0.127
0.1266
0.127
0.1267
0.1276
0.1277
0.1271
0.128
0.1277
0.1282
0.1278
0.1276
0.1277
0.1286
0.1281
0.1284
0.1275
0.1264
0.1272
0.1277
0.1275
0.1277
0.127
0.1272
0.1264
0.1271
0.1269
0.1274
0.1269
0.1264
0.1278
0.1278
0.1279
0.1282
0.1276
0.1283
0.1287
0.1278
0.1275
0.1277
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Page 25 of 46
Sample#
0.131
0.132
0.131
0.131
0.131
0.13
0.131
0.132
0.128
0.131
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.13
0.131
0.131
0.131
0.13
0.131
0.13
0.132
0.132
0.131
B1
B2
B3
B4
B5
0.126
0.127
0.127
0.127
0.127
0.127
0.127
0.128
0.127
0.127
0.128
0.128
0.127
0.127
0.127
0.128
0.128
0.127
0.127
0.126
0.127
0.127
0.128
0.126
0.126
0.127
0.126
0.127
0.127
0.126
0.127
0.127
0.128
0.127
0.127
0.128
0.128
0.128
0.128
0.128
0.128
0.128
0.1258
0.127
0.127
0.1274
0.1275
0.1273
0.1282
0.1283
0.128
0.1283
0.1284
0.1285
0.1281
0.1282
0.1276
0.1281
0.1282
0.128
0.1278
0.1264
0.1272
0.1276
0.1281
0.1278
0.1273
0.1268
0.1264
0.1271
0.1267
0.1271
0.1271
0.1266
0.1278
0.1277
0.1278
0.1289
0.1279
0.1284
0.1287
0.1285
0.128
0.1283
0.127
0.127
0.126
0.126
0.127
0.127
0.127
0.128
0.127
0.127
0.128
0.128
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.128
0.128
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.126
0.127
0.128
0.127
0.128
0.127
0.128
0.127
0.128
0.129
0.128
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.128
0.127
0.128
0.128
0.128
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.126
0.127
0.127
0.127
0.127
0.127
0.127
0.128
0.127
0.127
0.126
0.126
0.127
0.128
0.126
0.127
0.127
0.126
0.127
0.127
0.127
0.128
0.127
0.128
0.127
0.128
0.127
0.127
0.127
0.128
0.128
0.128
0.127
0.126
0.127
0.128
0.128
0.125
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.126
0.128
0.128
0.128
0.128
0.128
0.128
0.129
0.128
0.128
0.128
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
43
44
45
46
47
48
49
50
51
52
0.1285
0.1282
0.1283
0.128
0.1289
0.1285
0.1273
0.1279
0.1284
0.1281
0.1285
0.1284
0.1283
0.1283
0.1277
0.1284
0.1274
0.1282
0.1282
0.1273
0.1278
0.1284
0.1289
0.1282
0.1281
0.1283
0.1273
0.1281
0.129
0.1254
0.1285
0.1281
0.1277
0.1279
0.1276
0.1279
0.1275
0.1276
0.1278
0.1271
0.1279
0.1278
0.1277
0.1278
0.1276
0.1283
0.1271
0.1282
0.1284
0.1272
0.128
0.128
0.128
0.128
0.129
0.128
0.127
0.128
0.128
0.128
0.1282
0.128
0.1283
0.1283
0.1274
0.1282
0.1271
0.1278
0.128
0.1269
0.128
0.128
0.129
0.128
0.128
0.128
0.127
0.128
0.129
0.125
0.128
0.128
0.127
0.127
0.127
0.128
0.127
0.127
0.128
0.127
0.128
0.128
0.128
0.128
0.128
0.128
0.127
0.128
0.128
0.127
QMS CONTACT GAPS:
Initial
After 100 Cycles
Measurements in inches
Measurements in
inches
Sample#
B1
B2
B3
B4
B5
Sample#
B1
B2
B3
B4
B5
1
0.1288
0.1302
0.1313
0.1309
0.1309
0.1305
0.1314
0.1315
0.131
0.1313
0.1315
0.1319
0.1314
0.131
0.1306
0.1311
0.1314
0.1308
0.1306
0.1288
0.1303
0.1302
0.1309
0.1296
0.1297
0.1292
0.1294
0.1304
0.1304
0.1313
0.1307
0.1301
0.1307
0.1309
0.1309
0.1311
0.1286
0.1308
0.1313
0.1311
0.1312
0.1305
0.1317
0.1317
0.131
0.1316
0.1314
0.1315
0.1308
0.131
0.1308
0.1312
0.1313
0.131
0.131
0.1293
0.13
0.1306
0.1312
0.1308
0.13
0.1292
0.1292
0.1308
0.1309
0.1313
0.1311
0.1303
0.1313
0.1317
0.1315
0.132
0.1291
0.1303
0.1305
0.1304
0.1307
0.1305
0.1311
0.1312
0.1305
0.1313
0.1319
0.1314
0.1305
0.1307
0.1305
0.1308
0.1308
0.1306
0.1304
0.1287
0.1296
0.1304
0.1309
0.1306
0.1298
0.1294
0.1291
0.1303
0.1307
0.1313
0.1308
0.1299
0.1304
0.1309
0.1311
0.1317
0.1293
0.1302
0.1309
0.1309
0.131
0.1304
0.1309
0.1312
0.1308
0.1312
0.1309
0.1313
0.1308
0.1304
0.1308
0.1311
0.1308
0.1306
0.1302
0.1288
0.1299
0.1304
0.1307
0.1302
0.1297
0.1295
0.1291
0.1302
0.1303
0.1309
0.1308
0.1301
0.1307
0.1309
0.1306
0.1312
0.1289
0.1305
0.1312
0.1309
0.1316
0.1311
0.1321
0.132
0.1315
0.1318
0.1315
0.1322
0.1317
0.1312
0.1317
0.132
0.1321
0.132
0.1317
0.1298
0.131
0.1316
0.1318
0.1319
0.1306
0.13
0.1293
0.1311
0.131
0.1315
0.1306
0.13
0.1313
0.1313
0.1314
0.1321
1
0.1288
0.1296
0.1307
0.1306
0.1307
0.1302
0.1312
0.1304
0.1309
0.1311
0.1313
0.1315
0.1312
0.1308
0.1303
0.131
0.1313
0.1304
0.13
0.1285
0.1299
0.1301
0.1304
0.1295
0.1296
0.1296
0.129
0.13
0.1298
0.1305
0.1301
0.1296
0.1304
0.1305
0.1306
0.1307
0.1288
0.1305
0.1314
0.1308
0.1311
0.1304
0.1313
0.1313
0.1307
0.1312
0.1311
0.1313
0.1308
0.1308
0.1308
0.131
0.131
0.1307
0.1306
0.1289
0.1296
0.1303
0.1307
0.1304
0.1296
0.1293
0.1288
0.1301
0.1302
0.1306
0.1305
0.1296
0.1308
0.1312
0.1313
0.1318
0.129
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.13
0.131
0.132
0.131
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.128
0.129
0.13
0.131
0.13
0.13
0.13
0.129
0.13
0.13
0.131
0.131
0.13
0.13
0.131
0.131
0.131
0.129
0.13
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.131
0.131
0.131
0.13
0.13
0.131
0.131
0.13
0.13
0.13
0.129
0.13
0.13
0.131
0.13
0.13
0.129
0.129
0.13
0.13
0.131
0.13
0.13
0.13
0.131
0.13
0.131
0.129
0.13
0.13
0.13
0.131
0.13
0.131
0.131
0.131
0.131
0.131
0.132
0.131
0.131
0.131
0.132
0.132
0.132
0.131
0.13
0.131
0.131
0.131
0.132
0.13
0.13
0.129
0.131
0.13
0.131
0.13
0.13
0.131
0.131
0.131
0.132
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Page 26 of 46
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
0.1308
0.1312
0.1305
0.1304
0.1308
0.1308
0.1311
0.1309
0.131
0.1305
0.1319
0.1324
0.1301
0.1313
0.132
0.131
0.1309
0.1317
0.1313
0.1311
0.1311
0.1313
0.1316
0.1314
0.1312
0.1309
0.1302
0.1313
0.1304
0.1317
0.1319
0.1308
0.1307
0.1314
0.1307
0.131
0.1318
0.1312
0.131
0.1319
0.1319
0.1313
0.1311
0.1315
0.1307
0.1318
0.1324
0.1282
0.1307
0.131
0.1305
0.1303
0.1312
0.1316
0.1316
0.1311
0.1306
0.1305
0.1299
0.1308
0.1303
0.1311
0.1313
0.1305
0.131
0.132
0.1323
0.1308
0.1309
0.1311
0.1315
0.1312
0.1309
0.1307
0.13
0.1316
0.1308
0.1323
0.1326
0.1311
0.1305
0.1308
0.13
0.13
0.1304
0.1304
0.1307
0.1304
0.1304
0.1301
0.1317
0.132
0.1297
0.1308
0.1315
0.1306
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
0.1306
0.1313
0.131
0.1307
0.1307
0.1309
0.1311
0.1309
0.1306
0.1305
0.1296
0.1308
0.1299
0.1312
0.1311
0.1301
After Thermals
After Humidity
Measurements in inches
Measurements in
inches
Sample#
B1
B2
B3
B4
B5
1
0.1266
0.1271
0.128
0.1272
0.1274
0.1272
0.1278
0.128
0.1277
0.1278
0.1284
0.1286
0.1279
0.128
0.1276
0.128
0.1284
0.1278
0.1275
0.1264
0.1275
0.127
0.128
0.1264
0.1268
0.1273
0.1264
0.1274
0.1272
0.1275
0.1269
0.1271
0.1278
0.128
0.1277
0.1266
0.1275
0.1279
0.127
0.1275
0.1271
0.128
0.1282
0.128
0.1281
0.1282
0.1284
0.1278
0.128
0.1277
0.1279
0.128
0.1276
0.1276
0.1262
0.1269
0.1273
0.1279
0.1279
0.1275
0.1276
0.1262
0.1268
0.1266
0.127
0.1272
0.1276
0.1278
0.1282
0.128
0.127
0.1272
0.1272
0.1266
0.1272
0.1271
0.1275
0.1277
0.1275
0.1275
0.128
0.128
0.1274
0.1276
0.1273
0.1275
0.1275
0.1273
0.127
0.126
0.127
0.1273
0.1281
0.1277
0.1274
0.128
0.1266
0.1271
0.1265
0.1271
0.1272
0.1265
0.1271
0.1277
0.1276
0.1271
0.127
0.1271
0.1269
0.1272
0.127
0.1274
0.1279
0.1275
0.1278
0.1278
0.128
0.1276
0.1274
0.1277
0.1278
0.1274
0.1271
0.1269
0.1259
0.1268
0.127
0.1273
0.1272
0.1269
0.1272
0.1266
0.1266
0.1267
0.1269
0.1269
0.1265
0.1272
0.1275
0.1274
0.1265
0.1267
0.127
0.1266
0.127
0.1267
0.1276
0.1277
0.1271
0.128
0.1277
0.1282
0.1278
0.1276
0.1277
0.1286
0.1281
0.1284
0.1275
0.1264
0.1272
0.1277
0.1275
0.1277
0.127
0.1272
0.1264
0.1271
0.1269
0.1274
0.1269
0.1264
0.1278
0.1278
0.1279
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Page 27 of 46
Sample#
0.13
0.131
0.13
0.131
0.132
0.131
0.131
0.131
0.132
0.131
0.131
0.131
0.13
0.131
0.132
0.128
0.131
0.131
0.13
0.13
0.131
0.132
0.131
0.131
0.13
0.13
0.13
0.13
0.13
0.131
0.131
0.13
0.131
0.132
0.132
0.131
0.131
0.131
0.131
0.131
0.131
0.131
0.13
0.131
0.13
0.132
0.132
0.131
B1
B2
B3
B4
B5
0.1261
0.1268
0.1273
0.1269
0.1269
0.1266
0.1274
0.1276
0.1272
0.1274
0.1278
0.128
0.1273
0.1274
0.1271
0.1275
0.1279
0.1273
0.127
0.1259
0.1272
0.1266
0.1277
0.126
0.1264
0.1266
0.1264
0.1273
0.1272
0.1262
0.1268
0.1267
0.1276
0.1274
0.1273
0.1258
0.127
0.127
0.1274
0.1275
0.1273
0.1282
0.1283
0.128
0.1283
0.1284
0.1285
0.1281
0.1282
0.1276
0.1281
0.1282
0.128
0.1278
0.1264
0.1272
0.1276
0.1281
0.1278
0.1273
0.1268
0.1264
0.1271
0.1267
0.1271
0.1271
0.1266
0.1278
0.1277
0.1278
0.127
0.127
0.126
0.126
0.127
0.127
0.127
0.128
0.127
0.127
0.128
0.128
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.128
0.128
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.126
0.127
0.128
0.127
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.128
0.127
0.128
0.128
0.128
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.126
0.127
0.127
0.127
0.127
0.127
0.127
0.126
0.127
0.127
0.126
0.127
0.127
0.127
0.128
0.127
0.128
0.127
0.128
0.127
0.127
0.127
0.128
0.128
0.128
0.127
0.126
0.127
0.128
0.128
0.125
0.127
0.127
0.126
0.127
0.127
0.127
0.127
0.126
0.128
0.128
0.128
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
0.1282
0.1283
0.1284
0.1281
0.1281
0.1284
0.1284
0.1285
0.1282
0.1283
0.128
0.1289
0.1285
0.1273
0.1279
0.1284
0.1281
0.1288
0.1278
0.1283
0.1274
0.1281
0.1275
0.1284
0.1285
0.1284
0.1283
0.1283
0.1277
0.1284
0.1274
0.1282
0.1282
0.1273
0.1282
0.1275
0.1281
0.1277
0.1282
0.1287
0.1279
0.1278
0.1284
0.1289
0.1282
0.1281
0.1283
0.1273
0.1281
0.129
0.1254
0.1277
0.1276
0.1279
0.1275
0.1276
0.1277
0.1286
0.1285
0.1281
0.1277
0.1279
0.1276
0.1279
0.1275
0.1276
0.1278
0.1271
0.1282
0.1276
0.1283
0.1287
0.1278
0.1275
0.1277
0.1279
0.1278
0.1277
0.1278
0.1276
0.1283
0.1271
0.1282
0.1284
0.1272
0.128
0.1277
0.1277
0.1279
0.1278
0.1282
0.1282
0.1283
0.1281
0.1278
0.128
0.129
0.1282
0.1272
0.1278
0.1278
0.1277
0.1289
0.1279
0.1284
0.1287
0.1285
0.128
0.1283
0.1282
0.128
0.1283
0.1283
0.1274
0.1282
0.1271
0.1278
0.128
0.1269
0.128
0.127
0.128
0.127
0.128
0.129
0.128
0.128
0.128
0.129
0.128
0.128
0.128
0.127
0.128
0.129
0.125
0.128
0.127
0.127
0.126
0.126
0.127
0.128
0.128
0.128
0.127
0.127
0.127
0.128
0.127
0.127
0.128
0.127
0.128
0.128
0.128
0.129
0.128
0.128
0.128
0.128
0.128
0.128
0.128
0.128
0.128
0.127
0.128
0.128
0.127
MATING-UNMATING:
Initial
Mating
After 100 Cycles
Mating
Unmating
Unmating
Sample#
1
2
3
4
5
6
7
8
9
10
Force (Oz)
Sample#
1
2
3
4
5
6
7
8
9
10
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
44.8
52.2
60.2
49.3
54.7
46.9
46.4
50.7
49.4
38.4
2.80
3.26
3.76
3.08
3.42
2.93
2.90
3.17
3.09
2.40
39.0
43.4
50.7
46.9
42.2
45.0
46.4
49.4
47.7
38.4
2.44
2.71
3.17
2.93
2.64
2.81
2.90
3.09
2.98
2.40
45.6
49.0
49.9
50.1
71.0
60.0
62.2
45.3
55.8
48.0
2.85
3.06
3.12
3.13
4.44
3.75
3.89
2.83
3.49
3.00
37.6
46.9
49.1
45.8
63.5
57.4
58.1
45.0
52.5
41.9
2.35
2.93
3.07
2.86
3.97
3.59
3.63
2.81
3.28
2.62
Force (Lbs)
Force (Oz)
Force (Lbs)
94.2
119.2
129.1
123.2
118.6
121.9
118.4
115.2
115.4
122.9
5.89
73.1
4.57
7.45
89.3
5.58
8.07
87.8
5.49
7.70
85.0
5.31
7.41
61.9
3.87
7.62
76.2
4.76
7.40
81.1
5.07
7.20
92.6
5.79
7.21
88.3
5.52
7.68
82.6
5.16
After Thermals
Mating
Unmating
Page 28 of 46
Force (Oz)
121.9
137.1
133.9
147.0
128.3
130.1
136.8
151.8
147.5
149.0
Force (Lbs)
Force (Oz)
Force (Lbs)
7.62
110.4
6.90
8.57
120.7
7.54
8.37
115.8
7.24
9.19
114.0
7.12
8.02
89.1
5.57
8.13
107.4
6.71
8.55
102.2
6.39
9.49
131.4
8.21
9.22
130.2
8.14
9.31
119.4
7.46
After Humidity
Mating
Unmating
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
INSULATION RESISTANCE (IR):
Initial, Meg Ohms
Sample
#
1
2
Thermal, Meg Ohms
Humidity, Meg Ohms
Mated
Unmated
Mated
Unmated
Mated
Unmated
Insulation
Resistance
100000
100000
Insulation
Resistance
100000
100000
Insulation
Resistance
50000
50000
Insulation
Resistance
100000
100000
Insulation
Resistance
10000
100000
Insulation
Resistance
3000
100000
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Initial, VAC Mated
Sample
#
1
2
Initial, VAC Unmated
Breakdown
Voltage
DWV
Working
Voltage
1080
810
270
Breakdown
Voltage
960
Thermal, VAC Mated
Sample
#
1
2
Breakdown
Voltage
1000
DWV
Breakdown
Voltage
DWV
Working
Voltage
1120
840
280
250
Humidity, VAC Mated
Sample
#
1
2
Working
Voltage
240
Thermal, VAC Unmated
Working
Voltage
750
DWV
720
Humidity, VAC Unmated
Breakdown
Voltage
DWV
Working
Voltage
1040
780
260
Breakdown
Voltage
780
Page 29 of 46
DWV
585
Working
Voltage
195
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA Continued
LLCR:
10 MICRO-INCH GOLD - LLCR Durability
mOhm
values
Board
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Actual
Position
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
Initial
23.5
26.9
28.3
28.0
27.6
27.2
27.6
28.5
29.2
29.7
29.3
29.3
29.7
29.6
29.8
28.5
27.8
27.8
28.7
27.1
28.1
27.9
28.2
26.6
26.3
27.6
27.6
28.2
27.9
27.4
27.6
27.8
27.8
27.9
28.3
28.2
28.4
29.3
28.8
Delta
100
Cycles
2.9
0.2
-0.6
-0.3
-0.4
-0.3
-1.2
-1.4
-1.4
-1.8
-1.3
-1.2
-1.2
-1.7
-1.7
-0.9
-0.2
-0.8
-1.4
-0.3
-0.9
-0.5
0.4
-0.1
0.1
-0.5
-0.6
-0.6
-0.3
-0.3
-0.4
-0.4
-0.2
-0.6
-0.8
-0.5
-1.0
-0.8
-0.9
Delta
Delta
Thermal
3.9
2.6
1.5
1.4
1.4
0.7
0.3
-1.7
-1.3
-0.9
-0.8
-0.8
-0.8
-1.4
-1.4
1.0
0.8
-0.8
-0.8
0.8
1.6
2.0
1.7
1.9
1.5
0.8
2.1
2.3
1.8
2.1
0.8
0.7
1.3
0.5
1.3
0.6
0.7
1.0
1.1
Humidity
5.1
2.3
1.8
1.4
1.8
3.3
0.0
-0.3
0.0
-0.3
0.1
-0.8
-0.6
0.9
-1.0
-0.3
0.9
0.6
-0.2
1.5
2.0
1.8
1.9
3.2
3.8
-0.1
-0.1
2.7
3.8
1.5
0.6
2.3
3.6
0.6
1.3
1.7
1.4
1.0
1.9
Page 30 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
28.9
27.9
27.9
28.3
28.6
27.1
27.8
28.3
28.1
27.4
27.4
27.2
28.8
27.7
27.3
27.8
27.0
26.9
27.8
28.3
27.8
28.0
29.2
28.8
28.2
29.0
28.7
28.6
26.7
27.7
27.0
28.4
27.8
28.4
26.7
26.4
26.6
27.2
28.3
27.7
27.6
27.1
28.5
29.8
29.2
29.4
30.2
29.4
29.5
-0.7
0.0
-0.1
-0.4
-0.9
-0.4
0.4
-0.9
-0.4
-0.4
0.8
-0.5
-0.9
0.7
-0.1
-0.3
-0.5
-0.2
-0.2
-1.0
0.1
-0.4
-0.5
-0.1
-0.3
-0.7
-0.3
-1.1
0.1
-0.5
-0.4
-0.9
-0.1
-1.0
-0.4
-0.2
0.5
0.1
-0.2
-0.1
-0.1
0.3
-1.4
-1.7
-0.9
-0.8
-1.4
-0.6
-0.6
1.4
0.5
0.5
0.4
-0.3
0.8
3.2
1.9
2.4
0.5
0.3
0.2
0.1
2.6
2.5
1.8
1.2
1.2
0.4
0.3
1.1
0.6
-0.5
0.1
0.8
-0.3
0.1
-0.4
0.6
0.3
0.9
1.4
2.0
1.4
1.5
1.2
2.5
3.2
3.7
2.3
2.1
2.9
0.2
-0.6
-1.2
-0.3
-1.4
-1.3
-0.5
Page 31 of 46
2.4
1.5
0.9
0.2
-0.1
0.8
2.0
2.2
0.8
1.1
1.4
1.5
0.8
4.4
3.6
4.4
3.1
1.3
0.6
0.1
0.2
0.6
-1.0
1.8
1.3
0.4
-0.5
0.3
1.4
0.8
1.6
2.2
2.6
2.1
2.9
3.1
2.9
2.8
2.2
2.7
2.0
1.7
-0.6
-1.1
2.0
-0.6
-1.2
-0.6
-0.1
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
7
7
7
7
7
7
7
7
7
7
7
7
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
29.3
29.7
28.8
28.5
28.4
28.6
27.2
28.2
28.1
28.1
27.7
27.3
27.7
29.0
28.8
29.1
28.5
27.6
28.0
27.6
28.6
29.2
28.9
28.6
29.1
29.0
28.9
28.1
27.9
27.4
27.8
27.8
28.6
29.2
28.1
28.1
27.5
27.4
27.9
28.1
27.7
27.7
26.3
27.5
27.0
28.0
28.6
28.3
29.1
-0.8
-1.0
0.0
-0.5
-0.9
-1.2
-0.4
-0.1
-0.4
0.1
-0.1
-0.4
-0.6
-2.1
-1.1
-1.8
-0.5
-0.5
-0.5
0.0
-0.9
-0.8
-0.4
0.3
-0.1
-0.5
-1.0
0.5
0.0
0.2
-0.1
-0.7
-0.4
-1.7
-0.3
-1.4
-0.8
0.4
0.5
0.8
0.6
0.6
0.7
0.9
2.2
0.5
1.0
0.9
-0.6
-0.2
0.9
-0.5
0.4
0.1
-1.0
2.0
2.8
3.1
2.1
2.6
2.5
1.9
0.9
1.7
1.3
1.6
1.2
0.1
0.9
0.0
1.3
0.7
0.8
0.7
1.3
2.0
0.9
1.0
1.3
0.8
0.8
2.2
1.7
3.4
1.8
2.1
-0.3
-0.4
0.0
0.9
0.6
-0.6
1.6
10.4
2.5
3.1
2.5
0.9
Page 32 of 46
-0.3
1.6
2.2
0.3
-0.3
0.4
0.9
3.2
3.8
2.4
2.9
3.0
0.3
1.3
3.7
0.6
2.1
1.0
-0.1
1.2
-0.2
0.0
0.0
1.3
0.4
-0.1
0.9
1.8
1.3
1.1
0.7
0.4
1.1
1.9
2.9
1.1
0.7
2.0
1.0
2.1
1.5
0.3
-0.1
4.6
8.9
2.7
3.7
2.5
1.4
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
7
7
7
7
7
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
28.3
28.9
28.5
28.2
28.0
27.3
27.5
26.8
27.6
27.6
26.9
26.6
25.9
26.9
27.5
27.7
27.3
27.7
27.1
26.9
27.3
27.6
28.4
28.2
28.4
30.4
28.7
27.8
28.1
28.5
27.3
27.6
27.2
27.8
28.0
27.6
27.0
26.8
0.1
0.3
0.1
0.4
-0.1
0.8
0.2
-0.2
0.0
1.5
0.0
0.4
0.6
-0.3
-0.2
0.3
0.3
-0.2
-1.0
0.4
0.6
0.2
0.2
0.0
0.1
-1.1
-0.3
0.9
-0.1
-1.1
0.0
0.3
-0.4
-0.2
0.2
-0.6
-0.9
-0.7
3.1
1.7
2.4
2.2
2.2
1.7
0.8
-0.4
0.0
-0.1
1.1
0.5
0.1
1.9
0.3
3.1
2.1
1.0
0.8
1.1
4.4
1.4
1.2
0.3
-0.1
-1.5
1.9
-0.1
-0.1
-0.9
-0.2
0.5
1.7
1.7
2.8
3.0
0.8
2.0
2.9
3.0
3.1
2.0
2.6
1.7
1.4
2.5
5.2
1.4
1.4
0.8
4.9
2.9
1.9
3.5
3.3
1.7
3.8
1.8
3.3
1.0
2.5
0.4
0.7
0.4
0.1
1.3
0.6
-0.3
2.3
1.4
2.6
2.1
3.7
2.5
3.3
2.4
NOTE: Sample #6 was removed from the data (25 points) due to contamination which was found in
the contact area (see photo below).
Page 33 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
This contamination dramatically affected the measurements for the sample.
30 MICRO-INCH GOLD - LLCR Durability
mOhm
values
Board
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Actual
Position
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
Initial
26.5
26.9
27.3
27.8
27.3
28.8
27.7
26.4
27.7
30.5
28.6
29.9
28.1
27.9
27.6
27.5
Delta
100
Cycles
0.0
1.6
-0.3
0.0
0.0
-1.0
-0.5
-0.3
-0.8
-2.5
-1.4
-1.6
-0.3
-0.4
0.3
-0.3
Delta
Delta
Thermal
1.6
1.6
2.5
1.2
2.1
-0.1
0.0
0.1
0.6
-2.1
0.4
-1.3
0.9
-0.5
-0.1
0.4
Humidity
2.3
3.1
2.5
0.6
2.2
-0.6
0.2
1.4
0.6
-0.8
-1.4
3.0
1.2
1.3
1.6
1.7
Page 34 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
27.5
27.4
26.9
27.5
27.4
28.2
28.1
27.9
26.9
26.8
27.1
27.7
27.0
27.3
27.8
40.8
28.0
28.3
28.9
28.2
27.8
28.2
29.6
28.9
28.3
27.5
26.3
27.1
26.8
27.7
27.7
27.7
26.4
26.8
26.8
27.1
28.0
27.9
27.0
27.0
28.1
27.2
27.6
28.3
28.6
28.6
30.1
28.7
27.8
-0.4
-0.8
-0.5
-0.8
-0.4
0.2
0.0
-1.3
0.4
-0.1
0.1
-0.5
0.9
0.3
-0.8
-1.5
-0.4
-0.3
-1.6
-0.2
-0.5
-0.6
-2.1
-1.2
2.1
0.0
0.8
0.5
-0.3
-0.3
-0.2
-0.6
-0.3
-0.7
0.0
-0.6
-0.8
-0.4
-0.3
-0.9
-0.1
0.4
-0.3
-0.8
-1.2
-1.0
-1.6
-1.0
-0.3
1.1
-0.3
0.4
1.2
2.4
2.2
0.9
-0.3
1.0
0.6
0.8
1.6
2.7
1.4
1.0
-0.2
-0.3
-0.2
-1.0
-0.2
0.5
-0.5
-1.4
-0.5
-0.6
0.4
1.6
0.0
1.3
0.4
3.3
0.8
1.2
0.5
1.5
1.4
2.8
1.2
1.2
1.5
-0.9
0.1
0.5
0.0
-1.1
-0.7
-1.6
-0.7
0.1
Page 35 of 46
0.7
-0.1
0.8
1.2
3.9
1.4
2.0
0.6
0.5
2.2
2.1
4.1
3.0
1.0
1.0
0.1
0.8
0.6
2.9
3.6
1.5
2.3
-0.3
1.3
1.1
2.0
2.9
1.4
1.2
1.1
3.5
1.0
2.9
1.2
1.0
1.4
2.6
2.3
1.7
0.6
-0.4
2.1
4.8
0.0
0.2
-0.5
6.3
1.7
2.0
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
27.4
28.2
27.6
30.4
26.8
28.9
29.2
27.1
27.5
30.4
25.7
26.3
28.5
26.9
27.0
27.2
26.0
26.2
26.3
26.8
27.5
27.7
28.8
28.0
28.4
27.5
29.2
27.8
27.9
27.1
26.6
27.2
26.2
26.0
26.0
27.6
27.6
28.9
28.2
28.0
27.3
27.2
29.2
28.0
28.6
28.5
28.3
30.1
29.6
-0.1
-0.6
-0.3
-2.6
-0.3
-0.9
-1.4
0.0
-0.6
-1.9
-0.2
-0.4
-1.1
-0.7
-0.6
-0.7
0.0
0.0
-0.1
-0.3
-0.6
-0.1
0.3
-0.9
-0.6
-0.7
-2.0
-0.2
0.0
-1.0
-0.5
-0.5
-0.4
-0.2
-0.6
-0.4
-0.5
-1.4
-0.9
-0.4
-0.5
-0.6
-2.3
-0.8
-1.5
-1.3
-0.8
-2.4
-1.5
0.3
1.2
0.3
-1.5
0.6
2.4
-0.4
2.4
0.4
1.2
1.7
2.0
1.1
1.3
0.6
-0.2
0.9
1.5
1.4
0.8
1.0
1.2
-0.3
-0.2
0.1
0.3
-1.2
1.0
2.3
0.1
1.3
1.0
0.4
0.9
0.5
0.6
1.1
1.6
0.8
1.9
1.5
0.2
-1.5
0.3
-0.7
-0.2
0.2
-1.1
-0.2
Page 36 of 46
0.2
0.0
0.1
-2.4
1.5
2.6
0.9
1.5
0.9
-2.0
1.8
2.9
0.7
1.8
1.3
0.6
2.6
2.4
3.8
3.6
1.1
0.7
-0.9
0.1
-1.1
0.5
-0.3
1.3
1.5
-0.4
1.7
1.5
1.5
1.9
0.6
1.3
1.8
1.3
2.4
2.2
0.7
1.6
-0.4
0.2
0.0
0.1
3.2
-1.3
-0.7
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
7
7
7
7
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
28.1
28.9
28.1
27.9
28.6
27.9
28.7
27.9
28.0
27.7
27.2
27.1
28.1
29.9
29.5
28.7
27.8
27.5
27.8
28.4
29.2
27.6
29.5
29.9
29.5
30.6
28.1
27.6
27.9
27.1
28.7
28.0
29.7
28.5
28.5
30.3
27.0
27.3
28.4
27.6
27.1
29.5
27.3
27.0
27.6
29.0
28.1
28.3
29.4
-0.2
-1.6
-1.3
-0.9
-0.9
-0.7
-0.6
0.0
-0.2
-1.2
-0.4
-0.8
-0.8
-1.9
-1.9
-0.6
-0.4
-0.1
-0.4
-0.9
-0.6
0.8
-0.2
-0.3
-0.9
-1.4
0.4
0.3
0.6
0.9
-1.7
-0.3
-1.7
-0.3
-1.3
-1.9
-0.1
-0.3
-0.9
-0.6
0.3
-2.3
-0.9
-0.4
-0.9
-0.9
-1.4
-0.3
-1.9
0.1
0.1
0.7
0.1
-1.4
2.2
1.9
1.4
1.6
1.1
1.3
0.2
2.2
-0.8
1.9
-0.3
0.1
1.2
0.0
1.7
1.4
3.1
1.3
2.2
0.3
-0.6
1.8
2.5
1.5
2.4
-0.6
0.8
-1.1
0.9
-0.4
-2.3
0.6
1.2
0.9
1.3
2.0
-1.6
-0.6
0.7
0.9
-0.2
0.4
0.6
0.3
Page 37 of 46
0.5
0.4
5.6
-0.9
0.0
0.1
1.2
1.7
0.9
0.1
0.7
0.1
0.5
-0.5
0.5
1.0
1.1
1.2
-0.3
-0.6
0.9
9.3
0.8
-0.1
-0.9
2.0
1.1
1.8
8.3
10.2
0.0
2.5
0.4
0.7
1.1
-1.0
1.7
1.9
0.6
2.0
3.0
-1.6
0.2
1.9
1.8
1.8
0.1
0.5
3.9
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
7
7
7
7
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
29.5
30.0
28.3
28.3
28.7
27.9
27.5
27.2
28.9
27.7
27.8
27.8
27.7
28.3
29.7
28.7
28.1
27.7
27.0
28.5
28.2
28.7
28.8
30.4
27.9
28.6
27.9
27.9
28.3
27.2
27.0
28.9
28.3
28.0
28.4
27.2
27.2
-2.0
-2.2
-1.1
-1.2
-2.0
-0.8
-0.5
-0.4
-1.8
-0.5
-0.7
-0.8
-1.1
-1.9
-2.6
-1.4
-0.6
-1.5
0.0
-1.0
0.1
0.2
-0.6
-1.7
1.2
-0.5
1.2
1.4
-0.3
0.8
0.8
-2.0
-1.2
0.3
-0.5
-0.5
-0.7
Actual
Delta
Initial
24.9
26.1
27.1
25.5
25.5
Gas Tight
4.6
3.9
0.5
2.3
3.4
1.5
2.2
2.9
2.3
-1.7
-1.0
-0.5
0.2
-0.3
-0.2
-0.6
-0.2
-0.6
-1.0
-1.9
-0.6
-0.4
-0.9
1.4
1.5
1.1
2.2
1.6
-1.2
1.6
1.7
1.2
1.9
1.8
2.0
1.7
-1.9
-0.5
2.4
1.1
1.1
0.0
GAS TIGHT:
mOhm
values
Board
1
1
1
1
1
Position
P1
P2
P3
P4
P5
Page 38 of 46
0.0
0.3
0.3
0.6
-1.1
-0.9
0.0
2.9
0.7
0.5
0.5
0.1
1.8
0.6
-0.9
0.8
0.3
0.0
1.0
-0.5
-0.3
0.5
3.2
-1.3
0.5
1.1
0.6
0.6
0.2
1.5
0.7
-1.2
0.8
2.7
1.6
1.0
0.4
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
24.9
25.0
25.9
25.4
25.4
26.0
26.8
27.0
26.3
27.8
27.4
26.6
25.2
24.9
25.3
25.2
25.6
26.1
25.3
24.8
25.4
24.8
26.5
26.3
25.3
26.5
24.8
24.9
25.3
24.9
26.9
26.1
25.8
25.7
26.4
25.6
25.8
26.4
25.5
24.7
25.7
26.1
25.4
25.6
24.7
25.6
27.0
27.2
26.0
3.9
0.7
0.6
1.4
1.3
2.9
1.3
0.1
3.2
1.4
0.7
3.5
1.6
0.7
3.2
3.2
2.3
0.7
3.2
3.1
2.4
3.7
4.5
5.8
8.9
6.3
3.1
10.3
3.6
5.9
3.0
2.4
4.8
2.3
2.3
2.6
3.7
0.8
0.5
3.5
4.4
4.1
2.9
2.9
7.6
4.1
2.1
2.5
4.5
Page 39 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
25.5
25.6
24.9
24.7
26.0
25.5
25.9
26.8
25.0
25.6
26.7
26.3
17.3
17.0
25.3
25.6
27.7
27.2
26.6
26.3
26.7
24.9
24.8
26.0
26.2
25.8
25.5
25.1
27.3
25.6
27.1
26.4
26.6
27.1
26.2
27.5
26.8
25.8
27.1
26.1
25.0
25.9
25.9
26.3
25.1
25.2
24.6
26.1
27.0
1.8
2.5
1.4
5.4
1.2
1.9
2.5
2.9
1.9
2.6
1.8
1.1
0.7
0.9
0.5
2.4
1.2
1.4
0.5
1.1
0.5
4.2
2.8
5.1
3.2
3.5
2.4
4.1
3.2
2.9
0.4
1.0
1.3
1.1
2.9
1.2
3.3
3.5
2.3
1.4
3.0
4.4
2.5
2.2
2.3
3.9
4.8
2.6
3.0
Page 40 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
7
7
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
25.7
28.6
26.4
25.0
25.4
25.3
25.4
27.1
26.4
25.7
26.6
25.3
25.8
27.0
28.6
25.3
25.6
25.4
25.7
25.8
25.6
24.8
25.9
25.3
26.5
25.9
26.7
27.2
24.4
25.9
25.9
25.7
25.5
26.8
27.0
26.6
26.3
25.2
27.7
26.1
24.9
25.5
26.3
27.6
26.4
26.6
25.5
25.3
25.5
4.7
0.6
2.0
1.7
2.3
1.4
2.9
3.0
1.8
2.7
1.1
1.4
4.6
-0.2
-0.1
0.8
2.7
2.3
2.1
4.2
2.5
2.9
11.0
3.8
6.9
5.2
2.8
7.5
10.7
11.7
11.4
12.3
11.3
12.2
7.2
4.6
11.7
3.0
2.6
4.3
5.1
-0.3
1.5
5.3
3.4
1.5
2.5
6.6
5.8
Page 41 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
26.6
27.4
25.9
24.9
27.7
28.1
28.1
28.3
27.8
27.6
27.9
26.7
27.1
26.8
27.6
26.7
26.4
24.6
25.6
25.4
26.7
24.9
24.6
25.4
25.4
25.7
26.0
26.2
25.2
25.7
26.0
27.1
26.3
28.3
27.4
27.2
27.0
26.2
26.4
26.0
25.3
25.7
27.6
25.4
27.5
25.8
25.5
25.6
3.9
2.5
5.6
5.7
2.7
1.2
2.1
3.8
2.3
2.4
2.6
1.7
1.8
2.4
0.8
1.5
1.9
4.3
4.5
4.6
4.4
4.1
4.7
4.4
3.2
4.0
3.0
5.2
3.4
5.9
3.7
2.2
1.7
3.8
1.3
5.0
2.0
4.7
1.2
4.2
2.4
13.3
0.7
4.6
2.0
2.6
2.9
3.5
Page 42 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
DATA (continued)
SUPPLEMENTAL
MATING-UNMATING ONE (1) BANK:
Initials
Mating
Sample#
1
2
3
4
5
Sample#
1
2
3
4
5
Unmating
Mating
After 5 Cycles
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
95.2
67.2
5.95
4.20
98.1
51.7
6.13
3.23
84.0
63.5
5.25
3.97
86.7
45.8
5.42
2.86
5.54
82.1
5.13
5.49
74.7
4.67
After 10 Cycles
Mating
Unmating
82.9
77.3
5.18
4.83
77.8
66.9
4.86
4.18
88.6
87.8
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
78.6
59.7
4.91
3.73
83.2
44.2
5.20
2.76
76.5
75.7
4.78
4.73
75.5
66.2
4.72
4.14
MATING-UNMATING FOUR (4) BANK:
Initial
Mating
Sample#
1
2
3
4
5
Sample#
1
2
3
4
5
Force
(Oz)
Force
(Lbs)
Unmating
Force
(Oz)
Force
(Lbs)
212.8
222.7
223.8
249.1
238.4
13.30
176.8
11.05
13.92
168.3
10.52
13.99
143.0
8.94
15.57
192.3
12.02
14.90
174.2
10.89
After 10 Cycles
Mating
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
183.7
204.2
208.5
247.8
226.4
11.48
12.76
13.03
15.49
14.15
141.9
151.5
125.6
128.3
158.1
8.87
9.47
7.85
8.02
9.88
Page 43 of 46
After 5 Cycles
Mating
Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
185.8
216.6
211.5
265.6
240.0
11.61
13.54
13.22
16.60
15.00
147.7
155.2
137.0
141.3
170.9
9.23
9.70
8.56
8.83
10.68
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: THL-02
Description: Temperature/Humidity Chart Recorder
Manufacturer: Dickson
Model: THDX
Serial #: 00120351
Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%).
… Last Cal: 06/16/07, Next Cal: 06/16/08
Equipment #: MO-02
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0780546
Accuracy: See Manual
… Last Cal: 06/22/07, Next Cal: 06/22/08
Equipment #: MO-04
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0798688
Accuracy: See Manual
… Last Cal: 01/31/07, Next Cal: 01/31/08
Equipment #: PS-01
Description: System Power Supply
Manufacturer: Hewlett Packard
Model: HP 6033A
Serial #: (HP) 3329A-07330
Accuracy: See Manual
… Last Cal: 06/22/07, Next Cal: 06/22/08
Equipment #: TC090601-109/118
Description: IC Thermocouple-109/118
Manufacturer: Samtec
Model:
Serial #: TC090601-109/118
Accuracy: +/- 1 degree C
… Last Cal: , Next Cal:
Equipment #: OGP-01
Description: 6''X 6'' Video Measuring Machine
Manufacturer: Optical Gauging Products
Model: Smartscope 200 CFOV
Serial #: SF2001956
Accuracy: See Manual
… Last Cal: 03/13/07, Next Cal: 03/13/08
Page 44 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
Equipment #: TCT-03
Description: Dillon Quantrol TC2 Test Stand
Manufacturer: Dillon Quantrol
Model: TC2
Serial #: 02-1033-03
Accuracy: Speed Accuracy: +/- 5% of indicated speed; Speed Accuracy: +/- 5% of indicated speed;
… Last Cal: 5/12/07, Next Cal: 5/12/08
Equipment #: LC-250N (icell)
Description: 250 Newton load cell for Dillon Quantrol test stand
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 04-0020-08
Accuracy: .10 % of Capacity
… Last Cal: 5/24/2007, Next Cal: 5/24/2008
Equipment #: OV-03
Description: Cascade Tek Forced Air Oven
Manufacturer: Cascade Tek
Model: TFO-5
Serial #: 0500100
Accuracy: Temp. Stability: +/-.1C/C change in ambient
… Last Cal: 06/62/07, Next Cal: 06/22/08
Equipment #: THC-01
Description: Temperature/Humidity Chamber
Manufacturer: Thermotron
Model: SM-8-7800
Serial #: 30676
Accuracy: See Manual
… Last Cal: 8/18/2006, Next Cal: 8/18/2007
Equipment #: LC-5N(icell)
Description: 5 N Load Cell for Dillon Quantrol
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 00120351
Accuracy: .10% of capacity
… Last Cal: 6/13/06, Next Cal: 6/13/07
Equipment #: HPM-01
Description: Hipot Megommeter
Manufacturer: Hipotronics
Model: H306B-A
Serial #: M9905004
Accuracy: 2 % Full Scale Accuracy
… Last Cal: 06/22/07, Next Cal: 06/22/08
Page 45 of 46
Tracking Code: TC0717--1340
Part #: QFS-052-01-SL-D-EM2
Part description: QFS-EM
Equipment #: MO-01
Description: Micro-Ohmeter
Manufacturer: Keithley
Model: 580
Serial #: 0772740
Accuracy: See Manual
… Last Cal: 06/22/07, Next Cal: 06/22/08
Equipment #: MO-03
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0791975
Accuracy: See Manual
… Last Cal: 06/22/07, Next Cal: 06/22/08
…
Page 46 of 46