S107-X Zero Cross 600V / 0.8A AC Solid State Relay Description Features • • • • • • • • The S107-X is a bi-directional, single-pole, single-throw, normally open multipurpose solid-state relay. The circuit is composed of one input IR LED with a series limiting resistor which activates an optically coupled IC on the output that controls the firing angle of two back-to-back SCRs. This circuit assures no false triggering under most adverse conditions, and a tight zero-volt switching window not exceeding 5V. The S107-X provides high peak load voltage (600V+) and high input-to-output isolation voltage (up to 5kVRMS). The S107-X comes in a compact 6 pin DIP package, making it ideal for high-density board applications. Applications • Valve Control • Solenoid Control • Home Appliances • Metering Equipment • Heating Elements • Gas Pump Control Circuitry Zero-Volt Cross Switching Input Series Limiting Resistor (300Ω TYP) High Blocking Voltage (600V MIN) High Transient Immunity 0.8A Maximum Continuous Current Low Input Control Current Long Life / High Reliability RoHS / Pb-Free / REACH Compliant Agency Approvals UL/C-UL: VDE: File # E90096 File # 40035191 (EN 60747-5-2) Absolute Maximum Ratings Schematic Diagram The values indicated are absolute stress ratings. Functional operation of the device is not implied at these or any conditions in excess of those defined in electrical characteristics section of this document. Exposure to absolute Maximum Ratings may cause permanent damage to the device and may adversely affect reliability. Storage Temperature …………………………..-55 to +125°C Operating Temperature ………………………-40 to +85°C Continuous Input Current ………………………………..50mA Transient Input Current ………………….……………..500mA Reverse Input Control Voltage …………..…………………5V Input Power Dissipation ………..………………………40mW Total Power Dissipation …………..…………………800mW Solder Temperature – Wave (10sec)……………….….260°C Solder Temperature – IR Reflow (10sec)….…………..260°C Ordering Information S107-X Part Number Description S107-X S107-XH S107-XS S107-XHS S107-XSTR S107-XHSTR 6 pin DIP, (50/Tube) 5kVRMS VISO, 6 pin DIP, (50/Tube) 6 pin SMD, (50/Tube) 5kVRMS, 6 pin SMD, (50/Tube) 6 pin SMD, Tape and Reel (1000/Reel) 5kVRMS, 6 pin SMD, Tape and Reel (1000/Reel) NOTE: Suffixes listed above are not included in marking on device for part number identification © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Page 1 of 8 S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay Electrical Characteristics, TA = 25°C (unless otherwise specified) Parameter Symbol Min. Typ. Max. 1.2 1.5 Units Test Conditions V IF = 10mA IR = 10μA Input Specifications LED Forward Voltage VF - LED Reverse Voltage BVR 5 - - V Input Resistor RIN - 300 - Ω IF - 3 5 mA IO = IO(MAX) [Resistive Load] CJ - 5 - pF IF=0mA Trigger (Must Operate) Current 1 Junction Capacitance Output Specifications Blocking Voltage VB 600 - - V IF = 0mA, IO = 1µA Continuous Load Current IO(MAX) - - 0.8 A IF = 5mA Surge Current I(SURGE) - - 10 A T ≤ 16mS Holding Current IHOLD - - 10 mA IF = 5mA On Voltage VON - - 1.2 V IF = 5mAV, IO = 0.8A - - - 5 V IF = 5mA IOleak - 100 250 µA IF = 0mA, VO = 250V - - 80 - °C/W - - 0.3 - - dV/dt 400 - - V/µS Voltage Across Load at Turn On Leakage Current Thermal Resistance 2 Power Factor Critical Rate of Rise (dV/dt) 3 Coupled Specifications Turn-On Time TON - - 0.5 Cycles IF = 5mA Turn-Off Time TOFF - - 0.5 Cycles IF = 5mA Coupled Capacitance Contact Transient Ratio CCOUPLED - 2 - pF - 2,000 7,000 0 V/µS 3750 - - 5000 - - dV = 50V Isolation Specifications Isolation Voltage (-H Option) Input-Output Resistance VISO RI-O - 10 12 - VRMS RH ≤ 50%, t=1min Ω VI-O = 500VDC NOTES: 1) Resistive load. For inductive loads, higher drive current is recommended 2) Snubber circuits may be required for lower power factors 3) This is for static dV/dt. © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Page 2 of 8 S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Performance & Characteristics Plots, TA = 25°C (unless otherwise specified) Figure 2: Maximum Load Current vs. Temperature Figure 1: Typical Blocking Voltage Distribution (N = 100, Ta = 25ºC) 1000 70 I =5mA 800 Load Current (mA) Device Count 60 50 40 30 20 F 600 400 200 10 0 0 680 685 690 695 700 705 710 -40 715 -20 0 20 40 60 80 100 Temperature (ºC) Blocking Voltage (VB) ZERO-VOLT SWITCHING This solid state relay has been designed with a driver circuit that controls the operation of two back-to-back silicon controlled rectifiers (SCRs), each responsible for one half of the AC cycle. If an AC signal is examined, the turn on, turn off and zero-volt switching can be seen. Figure 3 shows a typical 60 HZ, 120VAC signal with a corresponding relay input signal: 1 5 Relay Input Signal is Turned On Relay Input Signal is Turned Off Input Signal 2 SCR #1 Turns On when 5V threshold is reached 6 SCR #1 and Relay Turn Off at Zero Volts 5V Threshold (Zero Cross Voltage) Load Signal 3 4 SCR #1 Turns Off, SCR #2 Turns On at Zero Volts SCR #2 Turns Off, SCR #1 Turns On at Zero Volts Figure 3: Zero-Volt Switching Cycle Figure 3 shows the sequence of zero-volt switching operation. At Stage 1, an input signal is applied to the relay. The relay will not turn on until the threshold voltage of 5V is reached. Once this point is reached (Stage 2), SCR #1 (designated as the SCR which controls positive AC voltage) turns on. However, SCR #1 only conducts for an instant, as the cycle quickly crosses zero. At this point (Stage 3), SCR #1 will turn off and SCR #2 (negative AC voltage) turns on. Likewise, at the next zero cross (Stage 4), SCR #2 will turn off and SCR #1 conducts again. Even though the input signal is terminated at Stage 5, the relay will continue to conduct (typical SCR behavior) until Stage 6, when SCR #1 crosses zero and ceases to conduct. Please note that turn on can likewise begin on the negative phase of the AC cycle with a -5V threshold, though only the positive phase is shown here. © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Page 3 of 8 S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Solder Reflow Temperature Profile Recommendations (1) Infrared Reflow: Refer to the following figure as an example of an optimal temperature profile for single occurrence infrared reflow. Soldering process should not exceed temperature or time limits expressed herein. Surface temperature of device package should not exceed 250ºC: G F D E H B A C Process Step A B C D E F G H Description Preheat Start Temperature (ºC) Preheat Finish Temperature (ºC) Preheat Time (s) Melting Temperature (ºC) Time above Melting Temperature (s) Peak Temperature, at Terminal (ºC) Dwell Time at Peak Temperature (s) Cool-down (ºC/s) Parameter 150ºC 180ºC 90 - 120s 230ºC 30s 260ºC 10s <6ºC/s (2) Wave Solder: Maximum Temperature: Maximum Time: Pre-heating: Single Occurrence 260ºC (at terminal) 10s 100 - 150ºC (30 - 90s) (3) Hand Solder: Maximum Temperature: Maximum Time: Single Occurrence © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 350ºC 3s (at tip of soldering iron) Page 4 of 8 S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Package Dimensions 6 PIN DIP Package © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Note: Page 5 of 8 All dimensions in inches [“] with millimeters in parenthesis () S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Package Dimensions 6 PIN SMD Surface Mount Package (-S) © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Note: Page 6 of 8 All dimensions in inches [“] with millimeters in parenthesis () S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Package Dimensions 6 PIN SMD Tape & Reel (-STR) © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Note: Page 7 of 8 All dimensions in millimeters S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402 S107-X Zero Cross 600V / 0.8A AC Solid State Relay S107-X Package Marking S107-X YYWW Date Code Pin 1 S107-X Package Weights Single Unit Full Tube (50pcs) Full Pouch (10 tubes) Full Reel (1000pcs) S107-X(H) 0.45 48 490 - S107-X(H)S 0.44 46 470 - 0.44 - - 884 Device S107-X(H)STR Note: All weights above are in GRAMS, and include packaging materials where applicable DISCLAIMER Solid State Optronics (SSO) makes no warranties or representations with regards to the completeness and accuracy of this document. SSO reserves the right to make changes to product description, specifications at any time without further notices. SSO shall not assume any liability arising out of the application or use of any product or circuit described herein. Neither circuit patent licenses nor indemnity are expressed or implied. Except as specified in SSO’s Standard Terms & Conditions, SSO disclaims liability for consequential or other damage, and we make no other warranty, expressed or implied, including merchantability and fitness for particular use. LIFE SUPPORT POLICY SSO does not authorize use of its devices in life support applications wherein failure or malfunction of a device may lead to personal injury or death. Users of SSO devices in life support applications assume all risks of such use and agree to indemnify SSO against any and all damages resulting from such use. Life support devices are defined as devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when used properly in accordance with instructions for use can be reasonably expected to result in significant injury to the user, or (d) a critical component of a life support device or system whose failure can be reasonably expected to cause failure of the life support device or system, or to affect its safety or effectiveness. © 2015 Solid State Optronics • San José, CA www.ssousa.com • +1.408.293.4600 Page 8 of 8 S107-X /H/S/TR Rev 2.00 (02/27/2015) 002402