Quality Assurance System

LOT ASSURANCE INSPECTION
LOT ASSURANCE INSPECTION is executed to verify the quality every wafer process fabrication lot.
It is the key to the assured delivery initial reliability.
<For Power management ICs>
No.
TEST ITEMS
TEST CONDITION
SAMPLE
LTPD
1
High Temperature Operating Test
Ta=125℃, 40h
22
10%
2
Heat
Treatment
Heating Profile (Following figure.)
3times
22
10%
Unbiased HAST
< Test Period >
The test period will be change to
the periodical monitoring when it is
confirmed the good quality level.
Ta=125℃, RH=85%、16h
Temperature (℃)
IR Reflow
(SMD Package)
260℃ max.
255±5℃
220℃
190℃
150℃
10±1s
120s max.
Heating condition of infrared-ray reflow.
90s max.
Time (s)
QUALITY ASSURANCE TEST INSPECTION
QUALITY ASSURANCE TEST is done for quality assurance of shipped products by using sampling
inspection.
<For Power management ICs>
No.
DIVISION
TEST ITEMS
CRITERIA
Heavy Defect
1
2
Electrical
QAT Specification
AQL **
0.065% *
Light Defect
0.15%
Heavy Defect
0.25%
Appearance
Visual Inspection Criteria
Light Defect
* ) Catastrophic Failures (short, open or functionally inoperative) AQL 0.065%
**)
AQL
: ANSI/ASQC Z1.4-1993
Sampling Plans : Table Ⅱ-C-Single sampling plans for reduced inspection
0.65%
Handling and design guideline –Soldering(1)1. The surface temperature and exposure time should be kept as below.
Max. temperature
Max. time
Applicable parts
260℃
10s
Lead
350℃
380℃
5s
3s
Lead (when hand-soldering is necessary)
2. solder flux
Don’t use halogenous solder flux.
3. Heat-resistance profiles
Dip soldering
Temperature (℃)
Temperature (℃)
Reflow profile
260℃ max.
255±5℃
220℃
190℃
150℃
260℃ max.
Dipping 2 to 5s
Cooling
Pre-heating 1 to 3min
80 to 150℃
Solder melting point
10±1s
120s max.
Heating condition of infrared-ray reflow.
Board surface temp.
90s max.
Time (s)
Time (s)
Handling and design guideline –Soldering(2)4. MSL (Moisture Sensitivity Level)
Though heating process may be carried out 3 times, in reflow method, be sure to minimize the
temperature and the exposure time.
Level
Storage
time
Humidification
Conditions
JEDEC
JEITA
85℃,85%,168h
1
A
Unlimited
85℃,65%,168h
2
B
1year(*)
30℃,70%,672h
2a
C
4weeks(*)
30℃,70%,336h
-
D
2weeks(*)
30℃,70%,168h
3
E
168hours(*)
30℃,70%, 96h
-
F
96hours(*)
-
30℃,70%, 72h
4
G
72hours(*)
-
30℃,70%, 48h
5
H
48hours(*)
-
30℃,70%, 24h
5a
I
24hours(*)
-
Specified individually
6
S
Time on label(*)
-
(*) Baking: 125℃, 10h
Mainly Package
SOT-23, SOT-89, SON/HSON, SC82/SC88, DFN,
WLCSP, HSOP, TO-252
SON-22,SOP-14(For RTC module)
FBGA, QFP
Handling and design guideline –Soldering(3)5. The board cleaning conditions.
z We recommend alternative CFCs substitute for solvent.
Ex. ST-100s (Arakawa)
z Don’t use trichloroethylene, trichloroethane, etc.
z Cleaning time should be less than 180s.
(including in solvent, in vapor and in ultrasonic bath).
z Ultrasonic cleaning is usable.
Frequency 28 to 40 kHz (resonant damage should be avoided)
Power
15W/liter (MAX.)
Time
60s (MAX.)
Handling and design guideline –Storage and ESDStorage
z Please be sure to store devices in proper conditions to maintain device quality.
Ambient temperature 5 to 35℃
Humidity 45 to 75%
(Note)
If humidifiers are being used, provide pure water or boiled water.
When the device are stored in the long term, maintain the air purified and the
temperature stabilized.
ESD handling precaution
z The devices should be handled in the condition of greater than 40% relative
humidity.