Safety Relay Unit G9SB CSM_G9SB_DS_E_5_1 Ultra Slim Safety Relay Unit • Models of width 17.5 mm available with 2 or 3 poles. Models of width 22.5 mm with 3 poles also available. • Conforms to EN standards. (TÜV approval) • DIN track mounting possible. Be sure to read the “Safety Precautions” on page 9. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Model Number Structure Model Number Legend Note: Please see “Ordering Information” below for the actual models that can be ordered. [email protected]@@@@[email protected] 1 2 3 4 5 6 1. Function None: Emergency stop 2. Contact Configuration (Safety Output) 2: DPST-NO 3: 3PST-NO 3. Contact Configuration (OFF-delay Output) 0: None 4. Contact Configuration (Auxiliary Output) 0: None 1: SPST-NC 5. Input Configuration None: 1-channel or 2-channel input possible 0: None (direct breaking) 2: 2-channel input 6. Miscellaneous A: Auto-reset, inverse input B: Auto-reset, + common input C: Manual reset, inverse input D: Manual reset, + common input Ordering Information Main contacts Auxiliary contact Number of input channels 2 channels DPST-NO None 1 channel or 2 channels 2 channels 1 channel or 2 channels Reset mode Auto-reset Manual reset None (direct breaking) 2 channels 3PST-NO SPST-NC Input type Inverse + common Inverse + common 2 channels Inverse 1 channel or 2 channels Manual reset 24 VAC/VDC + common G9SB-200-B G9SB-2002-C G9SB-200-D 24 VDC Inverse 1 channel or 2 channels Model G9SB-2002-A + common --- Auto-reset Rated voltage G9SB-3010 * G9SB-3012-A 24 VAC/VDC G9SB-301-B G9SB-3012-C G9SB-301-D Note: 1. Relays with inverse inputs are used mainly when inputting signals from two mechanical switches. 2. Relays with positive commons are used mainly when inputting signals from a safety sensor or from one mechanical switch. * The G9SB-3010 can be applied to Safety Category 3 of the EN954-1 if double breaking is used. 1 G9SB Specifications Ratings Power Input Item Model [email protected]@ G9SB-3010 Power supply voltage 24 VAC/VDC: 24 VAC, 50/60 Hz, or 24 VDC 24 VDC: 24 VDC Operating voltage range 85% to 110% of rated power supply voltage Power consumption 1.6 VA/1.4 W max. [email protected]@ 1.7 W max. 2.0 VA/1.7 W max. Inputs Item Model [email protected]@ Input current 25 mA max. * Indicates the current between terminals A1 and A2. G9SB-3010 [email protected]@ 60 mA max. * 30 mA max. G9SB-3010 [email protected]@ Contacts Model Item [email protected]@ Load Resistive load 250 VAC, 5 A 30 VDC, 5 A Rated load Rated carry current 5A Characteristics Item Model [email protected]@ Contact resistance *1 100 mΩ Operating time *2 30 ms max. Response time *3 10 ms max. Insulation resistance *4 G9SB-3010 [email protected]@ 100 MΩ min. (at 500 VDC) Between different outputs Dielectric strength Between inputs and outputs 2,500 VAC, 50/60 Hz for 1 min Between power inputs and outputs Vibration resistance Shock resistance Durability *5 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) Destruction 300 m/s2 Malfunction 100 m/s2 Mechanical 5,000,000 operations min. (at approx. 7,200 operations/hr) Electrical 100,000 operations min. (at approx. 1,800 operations/hr) Failure rate (P level) (reference value) 5 VDC, 1 mA Ambient operating temperature −25 to 55°C (with no icing or condensation) Ambient operating humidity 35% to 85% Terminal tightening torque 0.5 N·m Weight Approx. 115 g Approx. 135 g Approx. 120 g *1. The contact resistance was measured with 1 A at 5 VDC using the voltage-drop method. *2. Not including bounce time. *3. The response time is the time it takes for the main contact to open after the input is turned OFF. Includes bounce time. *4. The insulation resistance was measured with 500 VDC at the same places that the dielectric strength was checked. *5. The durability is for an ambient temperature of 15 to 35°C and an ambient humidity of 25% to 75%. 2 G9SB Connections Internal Connections G9SB-2002-A/C (24 VAC/VDC) G9SB-3012-A/C (24 VAC/VDC) G9SB-3010 (24 VDC) A1 * * A1 A2 T11 + - T12 T31 T32 13 (33) (41) 23 A2 + T31 K2 K1 a K1 Control circuit a SA K1 K2 SA K2 K2 K1 13 23 33 41 14 24 34 42 TH K1 TH T32 - K1 K2 Control circuit K1 K1 K2 a K2 a K2 T22 T21 14 (34) (42) 24 * * G9SB-200-B/D (24 VAC/VDC) G9SB-301-B/D (24 VAC/VDC) * * A1 A2 T21 T11 T22 T12 T31 T32 13 23 (33) (41) 14 24 (34) (42) Note: 1. For 1-channel input with [email protected]@@-B/D models, short terminals T12 and T22. It is not possible to wire [email protected]@@2-A/C models for 1-channel input. 2. Always provide a protective ground externally, e.g., on the power supply. * Only [email protected]@ models have terminals 33-34 and 41-42. + - TH K1 K2 K1 K1 K2 a SA K1 a Control circuit K2 K2 * * Wiring of Inputs and Outputs Signal name Power supply input Terminal name A1, A2 Description of operation The input terminals for power supply. Connect the power source to the A1 and A2 terminals. DC inputs have polarity, so A1 should be connected to the positive side and A2 to the negative side. Safety input 1 *1 T11, T12 Safety input 2 *1 T21, T22 Feedback/reset input T31, T32 To set the safety outputs in the ON state, the ON state signal must be input to T31 - T32. Otherwise the safety outputs cannot be in the ON state. Instantaneous safety outputs See below. *2 Turns ON/OFF according to the state of the safety inputs and feedback/reset inputs. Auxiliary output See below. *2 Synchronized with Instant Safety Output. To set the safety outputs in the ON state, the ON state signals must be input to both safety input 1 and safety input 2. Otherwise the safety outputs cannot be in the ON state. Note: Grounding Be sure to ground externally, such as at the power supply. *1. Safety Inputs (1) G9SB-3010 directly cuts off power, and has no Safety Input. (2) For 1-channel input with [email protected]@@-B/D, short circuit T12-T22 and then input. (3) With [email protected]@@2-A/C, 1-channel input wiring is not possible. *2. Output Contacts G9SB-2002-A/C: Safety Output Contacts 13-14, 23-24. G9SB-3012-A/C: Safety Output Contacts 13-14, 23-24, 33-34. Auxiliary Contact 41-42. G9SB-200-B/D: Safety Output Contacts 13-14, 23-24. G9SB-301-B/D: Safety Output Contacts 13-14, 23-24, 33-34. Auxiliary Contact 41-42. G9SB-3010: Safety Output Contacts 13-14, 23-24, 33-34. Auxiliary Contact 41-42. 3 G9SB Dimensions and Terminal Arrangement (Unit: mm) [email protected]@ G9SB-3010 Terminal Arrangement 83 [email protected]@ G9SB-3010 13 23 T31 13 23 33 T11 T12 A1 41 T31 A1 18 PWR K1 K2 (green) (orange) (orange) PWR K1 K2 (green) (orange) (orange) 2.5 2 × 5 = 10 112 max. 100 max. 68 2.6 T21 T22 A2 42 T32 A2 14 24 T32 14 24 34 48 18 max. (Average: 17.5) [email protected]@ Terminal Arrangement 83 [email protected]@ 13 23 33 41 T11 T12 T31 A1 18 PWR (green) K1 (orange) K2 (orange) 2.5 T21 T22 T32 A2 3 × 5 = 15 112 max. 100 max. 68 2.6 14 24 34 42 48 23 max. (Average: 22.5) 4 G9SB Application Examples G9SB-2002-A (24 VAC/VDC) or G9SB-3012-A (24 VAC/VDC) with 2-channel Limit Switch Input/Auto-reset PL/safety category Model Stop category Reset 0 Auto Safety Limit Switch D4B-N/D4N/D4F Safety Relay Unit G9SB PLe/4 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. ● Application Overview • The power supply to the motor M is turned OFF when the S1 and S2 detect that the guard is opened. • The power supply to the motor M is kept OFF until the guard is closed. Timing Chart 23 S2 24 Guard Limit switches S1 and S2 S1 11 K1 and K2 (NC) 12 K1 and K2 (NO) KM1 KM2 Open KM1 and KM2 (NC) Feedback loop KM1 and KM2 (NO) * * A1 A2 T11 + - T12 T31 T32 13 23 (33) (41) S1: TH K2 K1 K1 K2 a SA K1 Safety limit switch with direct opening mechanism (NC) (D4B-N, D4N, D4F) S2: Limit switch (NO) KM1 and KM2: Magnetic Contactor K1 Control circuit K2 M: a 3-phase motor KM1 K2 T21 T22 14 24 (34) (42) KM2 * * KM1 KM2 M Note: External connections and timing charts for G9SB-200-B/301-B models are the same as those for G9SB-2002-A/3012-A models. * Only the G9SB-3012-A model has terminals 33-34 and 41-42. 5 G9SB G9SB-2002-C (24 VAC/VDC) or G9SB-3012-C (24 VAC/VDC) with 2-channel Emergency Stop Switch Input/Manual Reset PL/safety category Model Stop category Reset 0 Manual Emergency stop switch A165E/A22E Safety Relay Unit G9SB PLe/4 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. ● Application Overview • The power supply to the motor M is turned OFF when the emergency stop switch S1 is pressed. • The power supply to the motor M is kept OFF until the reset switch S2 is pressed while the emergency stop switch is released. S1 Timing Chart 21 11 22 12 Emergency stop switch S1 KM1 Reset switch S2 KM2 S2 K1 and K2 (NC) Feedback loop K1 and K2 (NO) KM1 and KM2 (NC) * * A1 A2 T11 + - TH T12 T31 T32 K2 K1 a K1 23 (33) (41) KM1 and KM2 (NO) Note: Output turns ON with the rising edge of reset switch S2, but will not operate if there is a short breakdown in S2. K1 K1 K2 SA 13 Control circuit K2 KM1 a K2 S1: Emergency stop switch with direct opening mechanism (A165E, A22E) S2: Reset switch KM2 T21 T22 14 24 (34) (42) * * KM1 and KM2: Magnetic Contactor M: KM1 KM2 3-phase motor M Note: External connections and timing charts for G9SB-200-D/301-D models are the same as those for G9SB-2002-C/3012-C models. * Only the G9SB-3012-C model has terminals 33-34 and 41-42. 6 G9SB G9SB-200-D (24 VAC/VDC) or G9SB-301-D (24 VAC/VDC) with 2-channel Safety Sensor/Manual Reset (PNP models only) PL/safety category Model Stop category Reset 0 Manual Safety Light Curtain [email protected]@@@[email protected]@ Safety Relay Unit G9SB PLe/4 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. ● Application Overview • The power supply to the motor M is turned OFF when the beam is blocked. • The power supply to the motor M is kept OFF until the beam is unblocked and the reset switch S1 is pressed. Emitter Receiver Shield Reset switch S1 0V (Blue) OSSD2 (White) OSSD1 (Green) EDM input (Red) Auxiliary (Yellow) F3SJ-A: Unblocked Blocked +24 V (Brown) Timing Chart RS-485(B) (Pink) +24 V (Brown) Interlock selection input (White) RS-485(A) (Gray) Open Reset input (Yellow) (Red) Open 0V (Blue) Shield Test input (Green) F3SJ-A K1 and K2 (NC) K1 and K2 (NO) KM1 and KM2 (NC) *2 KM1 and KM2 (NO) Feedback loop Note: Output turns ON with the rising edge of reset switch S1, but will not operate if there is a short breakdown in S1. KM1 KM2 S1 F3SJ-A: S1: KM1 and KM2: M: E1: E1 A1 A2 T21 Safety Sensor Reset switch Magnetic Contactor 3-phase motor 24-VDC power supply (S82K) *1 *1 T11 T12 T22 T31 T32 13 23 (33) (41) + - TH K1 K2 K2 a SA K1 a Control circuit K1 K1 KM1 K2 K2 KM2 14 24 (34) (42) *1 *1 KM1 KM2 M *1. Only the G9SB-301-D model has terminals 33-34 and 41-42. *2. Wiring is shown for when the F3SJ-A auxiliary output turns ON for light interruption. 7 G9SB G9SB-3010 (24 VDC) with 2-channel Limit Switch Input/Auto-reset PL/safety category Model Stop category Reset 0 Auto Safety Limit Switch D4B-N/D4N/D4F Safety Relay Unit G9SB PLd/3 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. ● Application Overview • The power supply to the motor M is turned OFF when the S1 and S2 detect that the guard is opened. • The power supply to the motor M is kept OFF until the guard is closed. Timing Chart Limit switches S1 and S2 23 K1 and K2 (NC) S2 Guard 24 KM1 K1 and K2 (NO) KM2 11 S1 KM1 and KM2 (NC) 12 Feedback loop KM1 and KM2 (NO) Open A1 A2 + T31 13 T32 23 33 41 - S1: TH K1 K2 K2 a SA K1 Control circuit K1 Safety limit switch with direct opening mechanism (NC) (D4B-N, D4N, D4F) S2: Limit switch (NO) KM1 and KM2: Magnetic Contactor M: 3-phase motor K1 K2 a KM1 K2 14 24 34 42 KM2 KM1 KM2 M 8 G9SB Safety Precautions Be sure to read the precautions “Precautions for All Relays” and “Precautions for All Relays with Forcibly Guided Contacts” in the website at:http://www.ia.omron.com/. !CAUTION Turn OFF the G9SB before wiring the G9SB. Do not touch the terminals of the G9SB while the power is turned ON, because the terminals are charged and may cause an electric shock. Precautions for Correct Use Failure Detection for Slow-starting Power Supply When using a power supply with a long start-up time, if power is switched on while input has been closed the internal circuits will detect a power voltage error and the product will not operate. Apply the voltage to the product once the voltage has reached its rated level. Installation The G9SB can be installed in any direction. Wiring • Use the following to wire the G9SB. Stranded wire: 0.2 to 2.5 mm2 Solid wire: 0.2 to 2.5 mm2 • Tighten each screw to a torque of 0.5 to 0.6 N·m, or the G9SB may malfunction or generate heat. • External inputs connected to T11 and T12 or T21 and T22 of the G9SB must be no-voltage contact inputs. • Strip the wires by 7 mm max. Ground Shorts A positive thermistor (TH) is built into the G9SB internal circuit to detect ground shorts and shorts between channels 1 and 2. When such faults are detected, the safety outputs are interrupted. (Only [email protected]/[email protected] is able to detect shorts between channels 1 and 2.) If the short breakdown is repaired, the G9SB automatically recovers. Note: In order to detect earth short breakdowns, connect the minus side of the power supply to ground. Resetting Inputs When only channel 1 of the 2-channel input turns OFF, the safety output is interrupted. In order to restart when this happens, it is necessary to turn OFF and ON both input channels. It is not possible to restart by resetting only channel 1. Durability of Contact Outputs Relay with Forcibly Guided Contact durability depends greatly on the switching condition. Confirm the actual conditions of operation in which the Relay will be used in order to make sure the permissible number of switching operations. When the accumulated number of operation exceeds its permissible range, it can cause failure of reset of safety control circuit. In such case, please replace the Relay immediately. If the Relay is used continuously without replacing, then it can lead to loss of safety function. Mounting Multiple Units When mounting multiple Units close to each other, the rated current will be 3 A. Do not apply a current higher than 3 A. Connecting Inputs If using multiple G9SB models, inputs cannot be made using the same switch. This is also true for other input terminals. Incorrect T11 T12 T11 T12 G9SB G9SB Applicable Safety Category (EN ISO13849-1) [email protected]@/[email protected]@ meet the requirements of Safety Category 4 of EN ISO13849-1 when they are used as shown in the examples provided by OMRON. Relays may not meet the standards in some operating conditions. The G9SB-3010 can be applied to Safety Category 3 of EN ISO 13849-1 using double breaking. The applicable safety category is determined from the whole safety control system. Make sure that the whole safety control system meets EN ISO 13849-1 requirements. Certified Standards The [email protected]@/3010/[email protected]@ conforms to the following standards. • EN standards, certified by TÜV Rheinland: EN60204-1 EN60947-1 EN60947-5-1 EN ISO13849-1 EN62061 IEC61496-1 EN81-1, EN81-2 • UL standards: UL508 (Industrial Control Equipment) • CSA standards: CSA C22.2 No. 14 (Industrial Control Equipment) • CCC Certification: GB14048.5 9 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2012.12 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2012 All Right Reserved.