Specifications

Power Relay
G2A
CSM_G2A_DS_E_3_1
Highly Reliable, 4-pole Miniature Relay Ideal
for Sequence Control
• Card lift-off employed for greater life and stable quality.
• Long endurance and stable quality are assured by card lift-off
system.
• Mounting interchangeability with MY-series Relays.
• Operation indicator mechanism incorporated for at-a-glance
monitoring of ON/OFF operation. In addition, a built-in operation
indicator model is also included in this Relay Series.
Ordering Information
Classification
Plug-in terminals/Solder terminals
PCB terminals
Standard model
G2A-432A
G2A-4321P
Arc barrier equipped model
G2A-432AY
---
Built-in diode model
G2A-432A-D
G2A-4321P-D
Built-in operation indicator model
G2A-432A-N
---
Built-in operation indicator and diode model
G2A-432A-N1
---
Note: 1. When placing your order, add the coil voltage rating listed in the specifications to the model number as shown below.
Example: G2A-432A 100/110 VAC
Rated coil voltage
2. Built-in diode model and the operating coil of the G2A-432A-N1 are available only with DC ratings.
3. The Latching Relay (G2AK) and Fully sealed Relay (G2A-434A) developed based on the G2A are also available in this series.
Model Number Legend
G2A-@@@@@-@
1
2
3 4
5
6
1. Number of Poles and Contact Form
4:
4PDT
2. Contact Type
3:
Crossbar bifurcated
3. Enclosure Construction
2:
Casing
4. Terminal Shape
A:
Plug-in
1P:
PCB
5. Safety Breaking Mechanism
None: No
Y:
Arc barrier
6. Special Element
None: Standard
D:
Built-in diode
N:
Built-in operation indicator
N1:
Built-in operation indicator and diode
Note: 1. The coil of the G2A-432A-N1 or a built-in diode model operates with DC only.
2. The G2A Series include the G2A-434A Power Relay and G2AK Latching Relay. Refer to G2A-434 and G2AK for details.
1
G2A
■ Relays Other than Standard Models
Arc barrier equipped
Built-in diode
G2A-432AY
G2A-432A-D
Built-in operation indicator
G2A-432A-N
The arc barrier equipped model is
a relay designed to prevent arc
short-circuiting between phases
and can be used in a circuit which
has potential difference between
phases. The switching power of
such a circuit with potential difference must be limited to less than
1/2 the rated load when using this
Relay.
The built-in diode model is a relay
which incorporates a diode for absorption of the reverse voltage
that may be generated when the
coil is de-energized. Because the
release time of this model is longer than the standard model, pay
adequate attention to this point in
designing a circuit. Also, pay attention to the + polarity of the coil.
The reverse-breakdown voltage
of the diode is 1,000 V.
The built-in operation indicator
model has a newly added operation indicator to the conventional
operation indication mechanism
and facilitates operation monitoring without being affected by ambient illumination.
With the -N model (rated at 16,
12, 24, and 48 VDC) and -N1
model rated at 6, 12, 24, 48, and
100 VDC), pay attention to the +
polarity of the coil.
■ Accessories
Sockets
Track mounting
Front-connecting
Socket
Screw terminals
Solder terminals
Without Holddown Clip
PYF14A
PYF14(-E), PYF14ATU, PYF14T
Wire-wrap terminals
With Hold-down
Clip
PY14, PY14-3
(see note)
PY14-Y2
Without Holddown Clip
PY14QN(2)
With Hold-down
Clip
PY14QN(2)-Y2
PCB
terminals
PY14-0,
PY14-02
Note: With monitor terminal.
Relay Hold-down Clips
Socket Mounting Plates
For Front-connecting Socket
PYC-A2
For one Socket
PYP-1
For Back-connecting Socket
PYC-3/PYC-5
For 18 Sockets
PYP-18
For Socket Mounting Plate
PYC-2
For 36 Sockets
PYP-38
Specifications
■ Coil Ratings
The rated currents for some of the built-in operation indicator models differ from the values given in this table. Refer to note 5 below.
Rated
voltage
Rated current
50 Hz
Coil
resistance
60 Hz
Coil inductance (ref.
value)
Armature
OFF
Armature
ON
6 VAC
295 mA
233 mA
8.9 Ω
0.048 H
0.065 H
12 VAC
148 mA
117 mA
34 Ω
0.166 H
0.257 H
24 VAC
73 mA
58 mA
136 Ω
0.691 H
1.04 H
50 VAC
35 mA
28 mA
530 Ω
3.08 H
4.53 H
100/
110 VAC
17.7/
21.4 mA
14/
16.8 mA
2,200 Ω
12.42/
12.38 H
18/16.4 H
200/
220 VAC
8.9/
10.8 mA
7/8.4 mA
8,800 Ω
42.2/
41.8 H
72/65.5 H
6 VDC
176 mA
34 Ω
0.14 H
0.26 H
12 VDC
88 mA
136 Ω
0.6 H
1.0 H
24 VDC
45 mA
530 Ω
2.7 H
4.6 H
48 VDC
22 mA
2,200 Ω
11 H
19 H
100 VDC
11.4 mA
8,800 Ω
43 H
73 H
Must
operate
Must
release
Max.
voltage
Power
consumption
% of rated voltage
80 % max. 30 % min.
110 %
Approx. 1.4 VA
10 % min.
110 %
Approx. 1.1 W
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with tolerances of +15%/–20% for AC rated current and
±15% for DC coil resistance.
2. The AC coil resistance and coil inductance values are for reference only.
3. Performance characteristic data is measured at a coil temperature of 23°C.
4. The maximum voltage is one that is applicable instantaneously to the Relay coil at an ambient temperature of 23°C and not continuously.
5. For built-in operation indicator models rated at 6, 12, and 24 VDC, add an LED current of approx. 5 mA to the rated currents.
2
G2A
■ Contact Ratings
Load
Resistive load (cosφ = 1)
Contact type
Crossbar bifurcated
Contact material
Movable:
Fixed:
Rated load
0.3 A at 110 VAC
0.5 A at 24 VDC
Rated carry current
3A
Max. switching power
250 VAC, 125 VDC
Inductive load (cosφ = 0.4) (L/R = 7 ms)
AgAu-clad AgPd
AgPd
0.2 A at 110 VAC
0.3 A at 24 VDC
■ Characteristics
Classification
Standard/Acr barrier equipped/Built-in operation Built-in diode/Built-in operation indicator models
indicator models (G2A-@-N)
(G2A-@-N1)
Contact resistance
(see note 2)
100 mΩ max.
Operate time (see note 3)
15 ms max.
Release time (see note 3)
15 ms max.
Max. operating frequency
Mechanical: 18,000 operations/hour
Electrical: 1,800 operations/hour (under rated load)
Insulation resistance
(see note 4)
100 MΩ min. (at 500 VDC)
Dielectric strength
1,500 VAC, 50/60 Hz for 1 min between coil and contacts and contacts of different polarities (700 VAC between contacts of same polarity)
Vibration resistance
Destruction: 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)
Malfunction: 10 to 55 to 10 Hz, 0.5 mm single amplitude (1.0 mm double amplitude)
Shock resistance
Destruction: 1,000 m/s2
Malfunction: 100 m/s2
Error rate (level P)
(Reference value)
(see note 6)
1 mA at 100 mVDC
Endurance
Mechanical:
Electrical:
30 ms max.
100,000,000 operations min. (at operating frequency of 18,000 operations/hour)
5,000,000 operations min. (under rated load and at operating frequency of
1,800 operations/hour) (see note 5)
Ambient temperature
Operating:–10°C to 40°C (with no icing or condensation)
Ambient humidity
Operating:5% to 85%
Weight
Approx. 38 g
Note: 1. The data shown above are initial values.
2. The contact resistance was measured with 0.1 A at 5 VDC using the voltage drop method.
3. The operate or release time was measured with the rated voltage imposed with any contact bounce ignored at an ambient temperature
of 23°C.
4. The insulation resistance was measured with a 500-VDC megger applied to the same places as those used for checking the dielectric
strength.
5. The electrical endurance was measured at an ambient temperature of 23°C.
6. This value was measured at a switching frequency of 60 operations per minute.
3
G2A
Engineering Data
Endurance
Endurance (x103 operations)
Maximum Switching Power
Switching current (A)
DC resistive load
AC resistive load
AC inductive load
(cosφ = 0.4)
DC inductive load
L/R = 7 ms
10,000
5,000
24-VDC resistive load
24-VDC
inductive load
L/R = 7 ms
1,000
500
100
110-VAC
resistive load
50
10
110-VAC
inductive load
cosφ = 0.4
Switching voltage (V)
Switching current (A)
Ambient Temperature vs.
Coil Temperature Rise
G2A AC (60 Hz)
G2A 110 VAC (50 Hz)
Number of Relays: 5
Must-operate
voltage
Must-release
voltage
Malfunctioning Shock
G2A-432A 100/110 VAC
Coil temperature rise ( ° C)
Must-operate and reset voltage (%)
Ambient Temperature vs.
Must-operate and Must-release
Voltage
Number of Relays: 5
Contact
carry current
Not energized
Energized
Ambient temperature (°C)
Ambient temperature (°C)
Shock direction
G2A DC
Must-operate and reset voltage (%)
Number of Relays: 5
Must-operate
voltage
Must-release
voltage
Ambient temperature (°C)
Number of Relays: 5
Contact
carry current
Coil temperature rise (° C)
G2A DC
Unit: m/s2
Number of samples = 5
Measurement conditions: Impose a shock of
100 m/s2 in the ±X, ±Y, and ±Z directions three
times each with the Relay energized and not
energized to check the shock values that cause
the Relay to malfunction.
Ambient temperature (°C)
4
G2A
Contact Reliability
(Improved Allen-Bradley Test Circuit)
Contact Reliability
(JIS C 4530 Allen-Bradley Test Circuit)
Carry contact
Break contact
Make contact
Self-holding
contact
λ60
= 0.00153 × 10−6
(Unit: mA)
Specifications
= 0.00153 × 10−6
Carry contact
Break contact
Make contact
Self-holding
contact
Operations (x 104)
No. of Relays
1
24 VDC
λ60
Life (x10 4 )
Coil Self-load Life Curve
G2A-432A 100 VAC, 60 Hz
Carry contact
Break contact
Make contact
Self-holding
contact
Operations (x 104)
Operations (x 104)
Model
Contact resistance (mΩ )
= 0.00153 × 10−6
Contact resistance (mΩ )
Contact resistance (m Ω)
λ60
Contact load: 1 mA at 5 VDC (resistive load)
Failure criterion contact resistance: 100 Ω
24 VDC
100 VAC
2
3
5
10
14
28
42
70
140
45
90
135
225
450
100 VAC
24 VDC
Number of Relays
Relay Mounting Adjacent Distance vs. Coil Temperature Rise
Condition: The
saturated coil
temperature is
measured with rated
coil voltage
(24 VDC) imposed.
Relay
mounting
position
110 VAC
Upper
Lower
Average of No. 1 and No. 3
Average of No. 4. and No. 6
Average of No. 7 and No. 9
Mounting adjacent distance l (mm)
Coil temperature rise ( ° C)
Coil temperature rise (° C)
G2A-432A 24 VDC
Condition: The saturated
coil temperature is
measured with rated
voltage (110 VAC) at 60 Hz
imposed.
Relay
mounting
position
Upper
Lower
Average of No. 1 and No. 3
Average of No. 4. and No. 6
Average of No. 7 and No. 9
Mounting adjacent distance l (mm)
5
G2A
Accessories (Order Separately)
Connecting Sockets
Front-connecting
Socket
Back-connecting Socket
DIN track/screw
mounting
Solder terminals
PY14
PY14-Y3
PYF14A(-E)
PYF14A-TU
PYF14T
Wire-wrap terminals
PY14-Y2
(with Relay
Hold-down Clip)
PY14QN(2)-Y2
(with Relay
Hold-down Clip)
PY14QN(2)
PCB terminals
PY14-0
PY14-02
Note: 1. The PYF@A-TU is a high-humidity relay with nickel-plated rustproof terminal screws that are the same as the PYF@A in size.
2. The PYF14T is slightly different from the PYF14A(-TU) in shape and size.
3. The PYF@A-E is a finger-protection model, for which round terminals are not available. Use fork-shaped terminals or equivalent ones
instead.
PY14-3 Back-connecting Socket
(with check terminals for operation monitoring)
81
56
28
2
Panel Cutout
9 (7.7)
38.5
78 +0.3
−0
0.3
34.5±0.4
36 +0.3
−0
Check terminal for operation monitoring
Built-in operation monitoring lamp possible
77.5+0
−0.4
2-dia. hole
Three, 1.2-dia. holes
Shorting lead
Relay Mounting Height with Socket
With Back-connecting Socket
With Front-connecting Socket
G2A
45.5
G2A
73
76.5
PY14 Socket
Note:
PYF14A
PYF14A can be used for both DIN
track mounting and screw mounting.
Relay Hold-down Clips
For Front-connecting Socket
PYC-A2
For Back-connecting Socket
PYC-3
PYC-5
For Socket mounting plate
PYC-2
Note: When using a Relay Hold-down Clip for the built-in operation indicator model, use of the PYC-A2 or PYC-5, which allows easy viewing of
the indicator, is recommended.
6
G2A
Dimensions
Note: 1. All units are in millimeters unless otherwise indicated.
2. Dimensional tolerances are ±0.1 mm.
Solder Terminal Models
Mounting Holes on PCB
(Bottom View)
PCB Terminal Models
0.5
2.6
21.5 max.
1
21.5 max.
5
Fourteen, 1.2-dia. 1.2 holes x 3 elliptic holes
0.5
28.5 max.
28.5 max.
1.8
42.5 max.
1.8
42.5 max.
5.4
Fourteen, 1.5-dia. holes
2.6
0.5
4
4.1
12.65
6.35
7.3
4.4
4.4
13.2
Terminal Arrangement/Internal Connections
(Bottom View)
Standard Models
Make-before-break
Contact Models
Arc Barrier Equipped Models
Built-in Diode Models
Built-in Operation Indicator Models
Color of operation indicator
AC model: Red
DC model: Green
G2A-432A-N
100/110, 200/220 VAC
6, 12, 24, 50 VDC
6, 12, 24 VDC
48, 100 VDC
G2A-432A-N1
6, 12, 24 VDC
48, 100 VDC
Note: Do not reverse the polarity of the coil of DC Relays that have a built-in indicator or diode.
7
G2A
Socket Mounting Plates (t = 1.6 mm)
Use any of these plates when mounting two or more Sockets side-by-side
PYP-1 (for Single Socket Mounting)
PYP-18 (for Mounting 18 Sockets)
492
27.4 x 17 = 465.8±0.6
Two, 3.4-dia. holes
72 elliptic holes
21.6 27.4
±0.15
PYP-36 (for Mounting 36 Sockets)
492
13.1
72 elliptic holes
4.5
3.4 R1.7
Square 42±0.1 49
hole
27.4 x 17 = 465.8±0.6
21.6 27.4
13.1
±0.15 4.5
R1.7
3.4
21.4+0.2
−0
39.7±0.2
49
42±0.1
86.4
28
39.7±0.2
Note:
PYP-18 and PYP-36 can be cut to a desired length for
mounting less than 18 or 36 Sockets, respectively.
13.1
27.4 x 17 = 465.8±0.6
21.6
Safety Precautions
Refer to Safety Precautions for All Relays.
A DC coil model with a built-in indicator or built-in diode has coil
polarity. Be sure to wire the terminals correctly, otherwise the diode
may be broken or the operating indicator may not be lit. Furthermore,
as a result of the short-circuiting of the built-in diode, the devices in
the circuit may be damaged.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.
8
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2010.8
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2010 All Right Reserved.