CJ-series Power Supply Unit CJ1W-PA/PD CSM_CJ1W-PA_PD_DS_E_5_1 Equipped with the RUN output for checking the operation status, as well as the replacement notification function for easy maintenance. Lineup of five models including the AC power supply (25W). CJ1W-PA205C CJ1W-PA202 • Stable power supply is available from the CJ-series CPU Unit to each I/O Units via the dedicated bus. The most suitable Power Supply Unit can be selected among various I/O specifications and/or options. Features • The replacement notification function can prevent an overflow of the system due to the power lifetime. (CJ1W-PA205C only) • Power Supply Unit provides wide variations according to the system scale up to maximum 25 W. • Power Supply Unit provides wide variations according to the power supply (100 to 240 V AC/ 24 V DC) status. • The output contact during operation enables you to check the CPU operation. (CJ1W-PA205R only) • Conforming to the SEMI-F47 Standard. * * AC input type, 200 V min. input. 1 CJ1W-PA/PD Ordering Information International Standards • The standards are abbreviated as follows: U: UL, U1: UL(Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives. • Contact your OMRON representative for further details and applicable conditions for these standards. Power Supply Units Output capacity Product name Power supply voltage 5-VDC output capacity 5A AC Power Supply Unit 24-VDC output capacity 0.8 A Total power consumption Options 24-VDC service power supply RUN output Maintenance forecast monitor No Yes CJ1W-PA205C Yes No CJ1W-PA205R Model Standards 25 W 100 to 240 VAC UC1, N, L, CE DC Power Supply Unit 2.8 A 0.4 A 14 W 5A 0.8 A 2A 0.4 A No No No CJ1W-PA202 25 W No No CJ1W-PD025 19.6 W No No CJ1W-PD022 24 VDC UC1, CE Note: This unit cannot be used with the Machine Automation Controller NJ-series. Accessories There is no accessory for the CJ series Power Supply Unit. 2 CJ1W-PA/PD Specifications Item Model Specifications CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022 Supply voltage 100 to 240 V AC (wide-range), 50/60 Hz 24 VDC Operating voltage and frequency ranges 85 to 264 V AC, 47 to 63 Hz 19.2 to 28.8 V DC 21.6 to 26.4 V DC Power consumption 100 VA max. 50 VA max. 50 W max. 35 W max. At 100 to 120 V AC: 15 A/8 ms max. for cold start at room temperature At 200 to 240 V AC: 30 A/8 ms max. for cold start at room temperature At 100 to 120 V AC: 20 A/8 ms max. for cold start at room temperature At 24 V DC: At 200 to 240 V AC: 30 A/20 ms max. for cold start 40 A/8 ms max. for cold start at room temperature 5.0 A, 5 V DC (including supply to CPU Unit) 2.8 A, 5 V DC (including supply to CPU Unit) Inrush current *1 Output capacity *7 0.4 A, 24 V DC 0.8 A, 24 V DC 0.4 A, 24 V DC Total: 25 W max. Total: 14 W max. Total: 25 W max. Total: 19.6 W max. Not provided. RUN output *2 Contact configuration: SPST-NO Switch capacity: 250 V AC, 2 A (resistive load) Not provided. 120 V AC, 0.5 A (inductive load), 24 V DC, 2A (resistive load) 24 V DC, 2 A (inductive load) With Alarm output (opencollector output) 30 V DC max., 50 mA max. Not provided. 20 MΩ min. (at 500 V DC) between AC external and GR terminals *3 • 20 MΩ min. (at 500 V DC) between all external terminals and GR terminal *3, and between all alarm output terminals. • 20 MΩ 1 min. (at 250 V DC) between all alarm output terminals and GR terminal *3. 20 MΩ min. (at 500 V DC) between AC external and GR terminals *3 20 MΩ min. (at 500 V DC) between DC external and GR terminals *3 2,300 V AC 50/60 Hz for 1 min between AC external and GR terminals *3 Leakage current: 10 mA max. • 2,300 VAC, 50/60 Hz for 1 min between all external terminals and GR terminal *3 and between all alarm output terminals with a leakage current of 10 mA max. • 1,000 V AC, 50/60 Hz for 1 min between all alarm output terminals and GR terminal *3 with a leakage current of 10 mA max. 2,300 V AC 50/60 Hz for 1 min between AC external and GR terminals *3 Leakage current: 10 mA max. 1,000 V AC, 50/60 Hz for 1 min between DC external and GR terminals *3 Leakage current: 10 mA max. Replacement Not provided. notification function Dielectric strength *4 2.0 A, 5 V DC (including supply to CPU Unit) 0.8 A, 24 V DC Output terminal (service supply) Insulation resistance 5.0 A, 5 V DC (including supply to CPU Unit) − *6 − *6 1,000 V AC, 50/60 Hz for 1 minute between DC external and GR terminals *3 Leakage current: 10 mA max. Noise immunity 2 kV on power supply line (conforming to IEC61000-4-4) Vibration resistance Conforms to IEC60068-2-6 5 to 8.4 Hz with 3.5-mm amplitude, 8.4 to 150 Hz Acceleration of 9.8 m/s2 for 100 min in X, Y, and Z directions (10 sweeps of 10 min each = 100 min) Shock resistance Conforms to IEC60068-2-27 147 m/s2, 3 times in X, Y, and Z directions (100 m/s2 for Relay Output Units) Ambient operating temperature 0 to 55°C Ambient operating humidity 10% to 90% (with no condensation) Atmosphere Must be free from corrosive gases. Ambient storage temperature −20 to 70°C (excluding battery) Grounding Less than 100 Ω Enclosure Mounted in a panel. Weight All models are each 5 kg max. 10% to 90% (with no condensation) *5 −20 to 75°C *5 10% to 90% (with no condensation) −20 to 75°C (excluding battery) 3 CJ1W-PA/PD Item Specifications Model CJ1W-PA205R CJ1W-PA205C CJ1W-PA202 CJ1W-PD025 CJ1W-PD022 CPU Rack dimensions 90.7 to 466.7 × 90 × 65 mm (W × H × D) (not including cables) Note: W = a + b + 20 × n + 31 × m + 14.7 a: Power Supply Unit: PA205R and PA205C = 80; PA202 = 45; PD025 = 60; PD022=27 b: CPU Unit: CJ1-H or CJ1 = 62; [email protected] = 31; [email protected] = 49 The total width is given by the following: W = 156.7 + n × 20 + m × 31, where n is the number of 32-point I/O Units or I/O Control Units and m is the number of other Units. Safety measures Conforms to cULus and EC Directives. *1. Disconnect the Power Supply Units LG terminal from the GR terminal when testing insulation and dielectric strength. Testing the insulation and dielectric strength with the LG terminal and the GR terminals connected will damage internal circuits in the CPU Unit. *2. Supported only when mounted to CPU Rack. *3. The inrush current is given for a cold start at room temperature. The inrush control circuit uses a thermistor element with a low-temperature current control characteristic. If the ambient temperature is high or the PLC is hot-started, the thermistor will not be sufficiently cool, and the inrush currents given in the table may be exceeded by up to twice the given values. When selecting fuses or breakers for external circuits, allow sufficient margin in shut-off performance. *4. Maintain an ambient storage temperature of −25 to 30°C and relative humidity of 25% to 70% when storing the Unit for longer than 3 months to keep the replacement notification function in optimum working condition. *5. Change the applied voltage gradually using the adjuster on the Tester. If the full dielectric strength voltage is applied or turned OFF using the switch on the Tester, the generated impulse voltage may damage the Power Supply Unit. *6. CJ1W-PD022 is not insulated between the primary DC power and secondary DC power. *7. Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an extended period of time exceeding the power supply output capacity or if the outputs are shorted. External Interface CJ1W-PA205R POWER Indicator Lit when 5 V are being output from the Power Supply Unit. PA205R POWER External connection terminals L1 AC100-240V INPUT AC input L2/N LG GR RUN OUTPUT AC240V DC24V RUN output CJ1W-PA205C Replacement notification display CJ1W-PA205C Terminals external connect POWER AC100-240V INPUT POWER indicator Lit: 5-V output from Power Supply Unit. Years L1 AC input TEST L2/N LG ALARM OUTPUT DC30V,50mA GR NORMAL:ON ALARM :OFF L + TEST switch The TEST switch can be used to temporarily turn OFF the alarm output that notifies when replacement is needed. NC NC Alarm output (replacement notification output) 4 CJ1W-PA/PD CJ1W-PA202 POWER Indicator Lit when 5 V are being output from the Power Supply Unit. PA202 POWER External connection terminals L1 AC100 -240V INPUT AC input L2/N LG GR NC NC CJ1W-PD025 POWER Indicator Lit when 5 V are being output from the Power Supply Unit. PD025 POWER External connection terminals DC24V+ INPUT DC input LG GR NC NC CJ1W-PD022 PD022 POWER External connection terminals DC24V INPUT DC input POWER Indicator Lit when 5 V are being output from the Power Supply Unit. + NC GR 5 CJ1W-PA/PD AC Input Supply 100 to 240 V AC (allowable: 85 to 264 V AC). (Voltage selection is not required.) DC Input Supply 24 V DC. Allowable power supply voltage fluctuation range Model CJ1W-PD025 19.2 to 28.8 VDC (±20%) CJ1W-PD022 21.6 to 26.4 VDC (±10%) LG Ground to a resistance of 100 Ω or less to increase noise resistance and avoid electric shock. GR Ground to a resistance of 100 Ω or less to avoid electric shock. RUN Output (CJ1W-PA205R Only) The internal contact turns ON when the CPU Unit is operating (RUN or MONITOR mode). The Power Supply Unit must be in the CPU Rack to use this output. Alarm Output (CJ1W-PA205C Only) The alarm output is used to notify when Power Supply Unit replacement is required. The output is normally ON. The output turns OFF when the time until replacement is 6 months or less. Wiring Wire For AC/DC power supply Recommended wire size AWG14 to 20 (0.517 to 2.08mm2) For grounding wire Recommended wire size 2 mm2 min. For alarm output Recommended wire size Use AWG 22 to 18 (0.32 to 0.82 mm2) Connecting to PLC terminal block models AWG 28 to 24 (0.08 to 0.2 mm2) Connecting to PLC connector models Pushing strength (clamping operation) Pulling strength (holding force) Length of stripped section 30 N min. 30 N max. 7 to 10 mm 10 N min. 6 CJ1W-PA/PD Crimp Terminals The terminals on the Power Supply Unit are M4, self-raising terminals with screws. Use crimp terminals for wiring. Crimp terminal for the AC power supply 7mm max. Crimp terminal for the DC power supply 7mm max. 7mm max. Crimp terminal for the grounding wire 7mm max. 7mm max. The crimp terminal is not required for the alarm output. Checking Current Consumption and Power Consumption After selecting a Power Supply Unit based on considerations such as the power supply voltage, calculate the current and power requirements for each Rack. Condition 1: Current Requirements There are two voltage groups for internal power consumption: 5 V and 24 V. Current consumption at 5 V (internal logic power supply) Current consumption at 24 V (relay driving power supply) Condition 2: Power Requirements For each Rack, the upper limits are determined for the current and power that can be provided to the mounted Units. Design the system so that the total current consumption for all the mounted Units does not exceed the maximum total power or the maximum current supplied for the voltage groups shown in the following tables. The maximum current and total power supplied for CPU Racks and Expansion Racks according to the Power Supply Unit model are shown below. Note: 1. For CPU Racks, include the CPU Unit current and power consumption in the calculations. When expanding, also include the current and power consumption of the I/O Control Unit in the calculations. 2. For Expansion Racks, include the I/O Interface Unit current and power consumption in the calculations. Max. current supplied Power Supply Units 5V 24 V (relay driving current) Max. total power supplied CJ1W-PA205R 5.0 A 0.8 A 25 W CJ1W-PA205C 5.0 A 0.8 A 25 W CJ1W-PA202 2.8 A 0.4 A 14 W CJ1W-PD025 5.0 A 0.8 A 25 W CJ1W-PD022 2.0 A 0.4 A 19.6 W Conditions 1 and 2 below must be satisfied. Condition 1: Maximum Current (1) Total Unit current consumption at 5 V ≤ (A) value (2) Total Unit current consumption at 24 V ≤ (B) value Condition 2: Maximum Power (1) × 5 V + (2) × 24 V ≤ (C) value 7 CJ1W-PA/PD Example: Calculating Total Current and Power Consumption Example: When the Following Units are Mounted to a CJ-series CPU Rack Using a CJ1W-PA202 Power Supply Unit Unit type Model CPU Unit Voltage group Quantity CJ1M-CPU13 1 5V 24 V 0.580 A − I/O Control Unit CJ1W-IC101 1 0.020 A − Basic I/O Units (Input Units) CJ1W-ID211 2 0.080 A − CJ1W-ID231 2 0.090 A − Basic I/O Units (Output Units) CJ1W-OC201 2 0.090 A 0.048 A Special I/O Unit CJ1W-DA041 1 0.120 A − CPU Bus Unit CJ1W-CLK23 1 0.350 A − 0.580 + 0.020 + 0.080 × 2 + 0.090 × 2 + 0.090 × 2 + 0.120 + 0.350 0.048 A × 2 Current consumption Power consumption Total Result 1.59 A (≤ 2.8 A) 0.096 A (≤ 0.4 A) Total 1.59 × 5 V = 7.95 W 0.096 A × 24 V = 2.304 W Result 7.95 + 2.304 = 10.254 W (≤ 14 W) Note: For details on Unit current consumption, refer to Ordering Information. Using the CX-Programer to Display Current Consumption and Width CPU Rack and Expansion Rack current consumption and width can be displayed by selecting Current Consumption and Width from the Options Menu in the CS/CJ/CP Table Window. (The width can be displayed for the CJ/CP Series only.) If the capacity of the Power Supply Unit is exceeded, it will be displayed in red characters. For details, refer to the CX-Programmer Operation Manual (Cat. No. W446). Example: Power Supply Unit model Current Total current consumption Width at 5 V consumption Current Long-distance consumption expansion at 26 V/24 V 8 CJ1W-PA/PD Dimension (Unit: mm) CJ1W-PA205R PA205R POWER L1 AC100-240V INPUT L2/N 90 RUN OUTPUT AC240V DC24V 65 81.6 80 CJ1W-PA205C CJ1W-PA205C POWER AC100-240V INPUT Years L1 TEST L2/N 90 ALARM OUTPUT DC30V,50mA NORMAL:ON ALARM :OFF L + NC NC 65 81.6 80 CJ1W-PA202 PA202 POWER L1 AC100 -240V INPUT L2/N 90 NC NC 65 81.6 45 9 CJ1W-PA/PD CJ1W-PD025 PD025 POWER DC24V+ INPUT 90 NC NC 65 81.6 60 CJ1W-PD022 PD022 POWER 90 65 81.6 27 Related Manuals Cat. No. W393 Name SYSMAC CJ Series [email protected]@H-R, CJ1G/[email protected]@H, [email protected]@P, [email protected]@, [email protected]@ Programmable Controllers Operation Manual Contents Provides an outlines of and describes the design, installation, maintenance, and other basic operations for the CJ-series PLCs. 10 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2012.4 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2012 All Right Reserved.