Distance-settable Photoelectric Sensor with Metal Case E3S-CL CSM_E3S-CL_DS_E_5_1 Simply Set the Distance to Reliably Detect Workpieces of Various Colors • Reliable detection regardless of color or material. Black/white error of only 2% max. (E3S-CL1) • Long sensing distance of 500 mm (E3S-CL2). • Eliminates background influence. (Differential travel of only 2% max. with E3S-CL1.) • Metal body with IP67 protection. Oil resistance (E3S-CL2). For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Be sure to read Safety Precautions on page 7. Ordering Information Sensors (Refer to Dimensions on page 8.) Red light Appearance Sensing/Setting range 5 Infrared light Model 40 mm Min. setting 5 Setting range 40 to 200 mm Max. setting Sensing range E3S-CL1 2M 200 mm 5 to 200 mm 5 Min. setting 50 mm Setting range Max. setting 5 50 to 500 mm Sensing range E3S-CL2 2M 500 mm 5 to 500 mm 1 E3S-CL Ratings and Specifications Sensing method Item Distance-settable Model E3S-CL1 E3S-CL2 Sensing distance 5 to 200 mm (white paper: 200 x 200 mm, setting distance: 200 mm) 5 to 500 mm (white paper: 200 x 200 mm, setting distance: 500 mm) Setting range 40 to 200 mm (white paper: 200 x 200 mm) 50 to 500 mm (white paper: 200 x 200 mm) Differential travel 2% max. of setting distance 10% max. of setting distance Reflectivity characteristics (black/white error) *1 2% max. of setting distance 10% max. of setting distance Light source (wavelength) Red LED (700 nm) Infrared LED (860 nm) Power supply voltage 10 to 30 VDC; ripple: 10% max. Current consumption 35 mA max. Control output Load power supply voltage: 30 VDC max., Load current: 100 mA max. Residual voltage: NPN output: 1.2 V max. PNP output: 2 V max. Open collector output (NPN/PNP depending on model) Light-ON/Dark-ON selectable Protection circuits Power supply reverse polarity protection, Output short-circuit protection, Mutual interference prevention Response time Operate or reset: 1 ms max. Distance setting Six-turn endless adjustor with an indicator Ambient illumination (Receiver side) Incandescent lamp: illumination on optical spot: 5,000 lx max. Sunlight: illumination on optical spot: 10,000 lx max. Ambient temperature range Operating/storage: −25 to 55°C (with no icing or condensation) Ambient humidity range Operating/storage: 35% to 85% (with no condensation) Insulation resistance 20 MΩ min. at 500 VDC Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 hrs each in X, Y, and Z directions Shock resistance Destruction: 500 m/s2 3 times each in X, Y, and Z directions Degree of protection IP67 (IEC 60529), NEMA: 6P (indoors only) *2 Connection method Pre-wired (standard length: 2 m) Weight (packed state) Approx. 170 g Materials Case Zinc die-cast Operation panel PES (Polyether sulfone) Lens Methacrylic resin Mounting bracket Accessories 50 mA max. Operate or reset: 2 ms max. IP67 (IEC 60529) (in-house standards: oil-resistant), NEMA: 6P (indoors only) *2 Stainless steel (SUS304) Mounting bracket, 12 M4 hexagonal bolts (with spring and flat washers), Adjustment screwdriver, and Instruction manual *1. Sensing distance error for standard white (90% reflective) and black (5% reflective) paper. *2. NEMA: National Electrical Manufacturers Association 2 E3S-CL Engineering Data (Reference value) Operating Range E3S-CL2 20 Distance Y (mm) Distance Y (mm) E3S-CL1 Distance setting: 40, 100, and 200 mm Standard sensing object White paper, 200 x 200 mm 15 10 200 mm 5 0 40 mm 100 mm 50 100 150 200 Distance setting: 300, 500 mm Standard sensing object White paper, 200 x 200 mm 20 10 0 250 Distance X (mm) −5 30 500 mm 400 500 300 mm 200 300 100 −10 Distance X (mm) −10 X −20 Y −20 Y −15 X −30 Sensing Object Size vs. Sensing Distance E3S-CL2 300 White paper Black paper 250 Setting distance 200 mm 200 Distance (mm) Distance (mm) E3S-CL1 600 White paper Black paper Setting distance 500 mm 500 400 150 300 mm 300 100 50 100 mm 200 40 mm 100 50 mm 0 10 20 30 40 50 0 10 20 30 40 50 Size of object (mm) Size of object (mm) Spot Diameter vs. Sensing Distance E3S-CL2 25 Spot diameter (mm) Spot diameter (mm) E3S-CL1 20 15 100 80 60 10 40 5 20 0 50 100 150 200 250 Distance (mm) 0 100 200 300 400 500 Distance (mm) 3 E3S-CL Sensing Distance vs. Minimum Detectable Object Size E3S-CL2 2.5 Min. sensing object (mm) Min. sensing object (mm) E3S-CL1 Sensing object: Stainless steel bar Distance setting: Max. 2.0 1.5 3.0 Sensing object: Stainless steel bar Distance setting: Max. 2.5 2.0 1.5 1.0 1.0 0.5 0.5 0 50 100 150 200 250 0 100 200 300 400 500 600 Distance (mm) Distance (mm) Sensing Object Angle Characteristics E3S-CL1 Horizontal 3 Change in sensing distance (%) Change in sensing distance (%) E3S-CL1 Vertical Sensing object: White paper, 200 x 200 mm Sensing distance: 200 mm 2 1 0 −1 Angle +θ −θ −30 −20 −10 2 1 0 Horizontal Detection Angle +θ −θ −2 Detected object −3 −40 Sensing object: White paper, 200 x 200 mm Sensing distance: 200 mm −1 Vertical Detection −2 3 0 10 20 30 −3 −40 40 Detected object −30 −20 −10 0 10 6 Sensing object: White paper, 200 x 200 mm Sensing distance: 200 mm 4 2 0 Vertical Detection −2 +θ −θ Detected −6 object −40 −30 −20 −10 40 3 Horizontal Detection 2 Sensing object: White paper, 200 x 200 mm Sensing distance: 200 mm Angle 1 +θ −θ Detected 0 object −1 Angle −4 30 E3S-CL2 Horizontal Change in sensing distance (%) Change in sensing distance (%) E3S-CL2 Vertical 20 Angle θ (°) Angle θ (°) −2 0 10 20 30 40 Angle θ (°) −3 −40 −30 −20 −10 0 10 20 30 40 Angle θ (°) 4 E3S-CL Sensing Distance vs. Sensing Object Material (Setting Distance of 200 mm using White Paper) (Setting Distance of 100 mm using White Paper) (Setting Distance of 40 mm using White Paper) Sensing distance (mm) Sensing distance (mm) Sensing distance (mm) E3S-CL1 Material Mirror Mirror Black rubber Black paper Material Cardboard 0 Plywood 0 White paper 0 Mirror 10 Black rubber 25 Black paper 50 Cardboard 20 Plywood 50 White paper 100 Black rubber 30 Black paper 75 Cardboard 150 40 Plywood 100 White paper 200 Material (Setting Distance of 500 mm using White Paper) (Setting Distance of 300 mm using White Paper) (Setting Distance of 50 mm using White Paper) Sensing distance (mm) Sensing distance (mm) Sensing distance (mm) E3S-CL2 500 400 300 300 200 200 50 40 30 20 100 100 Mirror Black rubber Black paper Cardboard Plywood Material 0 White paper Mirror Black rubber Black paper Cardboard Material Plywood White paper Mirror Black rubber Black paper Cardboard Plywood 0 White paper 0 10 Material Close-range Characteristics E3S-CL2 Distance setting max. Distance setting min. 200 150 Sensing distance (mm) Sensing distance (mm) E3S-CL1 Distance setting max. Distance setting min. 500 400 300 100 200 50 33.7 mm 0 2.7 mm 1.4 mm White paper 32.7 mm 23.7 mm 11.4 mm Black paper Material 100 0 0.7 mm 36 mm 0.4 mm 6.2 mm White paper 33 mm 2.6 mm Black paper Material 5 E3S-CL I/O Circuit Diagrams NPN Output Model Operation mode Light-ON Timing charts Incident light No incident light Operation ON indicator OFF (orange) Output transistor Load (relay) E3S-CL1 E3S-CL2 Dark-ON Output circuit L side (LIGHT ON) ON OFF Operate Reset Stability indicator (green) Light indicator (orange) Incident light No incident light Operation ON indicator OFF (orange) ON Output transistor OFF Load (relay) Operation selector Photoelectric Sensor Main Circuit ZD Load Load current Black NPN and PNP output selector NPN output transistor D side (DARK ON) 10 to 30 VDC Brown PNP output transistor Control output * ZD Blue 0V *Set the NPN and PNP output selector to NPN. Operate Reset PNP Output Model Operation mode Light-ON E3S-CL1 E3S-CL2 Dark-ON Timing charts Incident light No incident light Operation ON indicator OFF (orange) ON Output transistor OFF Operate Load (relay) Reset Operation selector Output circuit L side (LIGHT ON) Stability indicator (green) Light indicator (orange) Incident light No incident light Operation ON indicator OFF (orange) ON Output transistor OFF Operate Load (relay) Reset Photoelectric Sensor Main Circuit Brown PNP output transistor D side (DARK ON) ZD * NPN and PNP output selector NPN output transistor 10 to 30 VDC Black Control output ZD Load Blue Load current 0V *Set the NPN and PNP output selector to PNP. Nomenclature Operation Panel Output Selector Cover 1. Set the selector to NPN for NPN output. 2. Set the selector to PNP for PNP output. Operation Selector 1. Set the selector to L-ON for ON light-ON operation. 2. Set the selector to D-ON for ON dark-ON operation. Stability indicator (green) Output selector Operation selector Light indicator (orange) Setting distance indicator Setting Distance Adjuster 1. The sensing distance will increase when the adjuster is turned clockwise (toward Max.) and will decrease when the knob is turn counterclockwise. 2. The adjustment can be turned up to 6 times clockwise or counterclockwise to set the sensing distance. The number of turns will be displayed by the indicator. Setting distance adjuster 6 E3S-CL Safety Precautions Refer to Warranty and Limitations of Liability. WARNING • Also, mount the Sensor so that it is not aligned with extreme changes in color or materials, as shown below. This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. ● Designing Cable The E3S-CL2 uses an oil-resistive cord to ensure oil resistivity. ● Mounting Mounting Direction of movement • Mount the Sensor so that sunlight, fluorescent light, incandescent light, or other strong sources of light do not enter the directional angle of the Sensor. Mounting Direction • Mount the Sensor so that the sensing face runs parallel to the surface of the object being detected as shown below, and not at an angle. Sensing side Precautions • When mounting the Sensor, do not hit the Sensor with a hammer, or the Sensor will lose its watertightness. • Use M4 screws to mount the Sensor. • The tightening torque of each screw must be 1.2 N·m maximum. Surface of sensing object ● Others Oil and Chemical Resistivity (E3S-CL2) The E3S-CL2 was tested for resistance to the oils given in the following table. Refer to the information in the table when deciding which type of oil to use. However, performance may be affected by certain types of oil. If detecting a shiny object, however, mount the Sensor so that the sensing face is at an angle of between 5° and 10° of the surface of the object being detected as shown below, and check to be sure that there is no interference from the background. Test oil classification Product name Kinematic viscosity (mm2/s (cst)) at 40°C Lubricating oil Velocity No.3 (manufactured by Exxon Mobil) 2.02 Water insoluble machining oil Yushiron Oil No. 2 ac (manufactured by Yushiro Chemical Industry Co., Ltd.) Shiny object • If stable operation is not possible near a mirror surface, mount the Sensor at an angle as shown below, and separate the Sensor as far as possible from the mirror surface. Sensing object Mirror surface • Mount the Sensor so that it is not aligned with the direction of movement of the sensing object, as shown below. Water soluble machining oil Direction of movement Sensing object Direction of movement Sensing object Direction of movement pH --Less than 10 Yushiroken EC50T-3 (manufactured by Yushiro Chemical Industry Co., Ltd.) 7 to 9.5 Yushiron Lubic HWC68 (manufactured by Yushiro Chemical Industry Co., Ltd.) 7 to 9.9 Gryton 1700D (manufactured by Toho Chemical Industry Co., Ltd.) Yushiroken S50N (manufactured by Yushiro Chemical Industry Co., Ltd.) Sensing object Direction of movement --7 to 9.2 7 to 9.8 Note: 1. The E3S-CL2 maintained a minimum insulation resistance of 100 MΩ after it was dipped in all the above oils at a temperature of 50°C for 240 hours. 2. When using the E3S-CL2 in environments subject to oils other than those listed above, use the figures for kinematic viscosity and ph values from the table as general guidelines. Additives and other substances contained in oils may affect the E3S-CL2. Be sure to consider this before use. 7 E3S-CL (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this datasheet unless otherwise specified. E3S-CL1 E3S-CL2 23.8 With Mounting Bracket Attached 7.3 9.2 6.2 4.2 11.7 Stainless steel 4.2 19.7 12 20 Mounting Holes Two, M4 Light indicator Stability indicator Receiver Two, M4 hex bolts 15.4 with slit lock washers 1.1 16 25.4 40 37.2 42.6 16.5 54.5 16.1 28 21 9.1 2 Emitter, optical axis Detecting axis 40 Two, M4 E3S-CL1: 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2 (AWG24), Insulator diameter: 1.1 mm), Standard length: 2 m E3S-CL2: 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section area: 0.2 mm2 (AWG24), Insulator diameter: 1.2 mm), Standard length: 2 m 44.7 Note: The output selector, operation selector, and distance setting adjuster are located inside the cover. 8 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2014.12 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2014 All Right Reserved.