Catalog

XC4
DIN Medium/High-Current Connectors
Medium/High-Current Connectors
Conform to International Standards.
*
■ DIN 41612 compliance ensures full inter■
■
■
■
changeability.
Sufficient creepage distance for medium/
high-current and high-voltage circuit applications.
Mounts in XC5-series Racks.
The product line also includes M-type
(Mixed) DIN Connectors.
The XC4 conforms to UL standards (No.
E103202). (Some models are not included)
RoHS Compliant
* Some models are not included.
■ Connectors
Model
DIN connector type
Appearance
Page
XC4A/B
F type
XC4E/F
E type
2 to 3
4 to 5
XC4G/H
D type
6 to 7
XC4K/L
H type
8 to 9
XC4M/N
M type
11 to 12
■ Ratings and Characteristics
Model
Item
Rated current
Rated voltage
Contact resistance
Insulation resistance
Dielectric strength
Total insertion force
Removal force
Insertion durability
Ambient operating temperature
XC4A/B
XC4E/F
6A
380 VAC
15 mΩ max.
500 VAC
106 MΩ min.
1,550 VAC
74 N
0.20 N
400 times
−55 to 125°C
1.23 N per contact
0.15 N
XC4G/H
XC4K/L
15 A
8 mΩ max.
39 N
0.20 N
3,100 VAC
88 N
XC4M/N
2A
300 VAC
20 mΩ max.
1,000 VAC
0.93 N per contact
0.15 N
Remarks
At 20 mV, 100 mA max.
At 100 VDC
1 min (leakage current: 1 mA max.)
Max. value
Min. value with a test gauge
With no icing at low temperature
■ Materials and Finish
Item
XC4A/B
Housings
Plugs
Sockets
Contacts Mating
end
Plugs
Sockets
Terminal Plugs
Sockets
Note:
XC4E/F
XC4G/H
Fiber-glass reinforced
Fiber-glass reinforced PBT
PC resin (UL94 V-1)/
resin (UL94 V-0)/gray
gray
Brass/nickel base, gold plating
Phosphor bronze inlay/nickel base, gold plating
Brass/nickel base, tin plating
Phosphor bronze/nickel base, tin plating
XC4K/L
XC4M/N
(See note 2.)
PC resin with glass (UL94 V-1)/ Fiber-glass reinforced PBT resgray (See note 1.)
in (UL94 V-0)/gray
Brass/nickel base, silver plating
Phosphor bronze/nickel base,
silver plating
Brass/nickel base, silver plating
Phosphor bronze/nickel base,
tin plating
Brass/nickel base, gold plating
Phosphor bronze/nickel base,
gold plating
Brass/nickel base, tin plating
Phosphor bronze/nickel base,
tin plating
1. The XC4L-1541 is made of fiber-glass reinforced PBT resin (UL94 V-0).
2. Connector materials and finishes.
■ Applicable Wrap Post Wire Sizes
■ Wrap Post Length
AWG26, AWG24, AWG22, or AWG20
(Solid wire: 0.40 to 0.80 mm dia.)
3 wires
1
XC4A DIN F-type Plugs
■ Dimensions
(unit: mm)
XC4A-4812
(With right-angle DIP terminals)
Two,
2.5 dia.
Mounting holes (bottom view)
Two, 2.8 dia.
48, 1 +0.1
dia.
0
■ Ordering Information
Appearance
No. of
contacts
Terminal type
Model
48
Right-angle DIP terminals
XC4A-4812
2
DIN Medium/High-Current Connectors XC4
XC4B DIN F-type Sockets
■ Dimensions
(unit: mm)
XC4B-4811
(With straight DIP terminals)
0.75 dia.
XC4B-4813
(With straight wrap terminals)
(Straight DIP terminals)
Two, 2.8 dia.
1´1
(Straight wrap terminals)
Mounting holes (bottom view)
Panel dimensions
15.0 min.
Two, 2.8 +0.1
dia.
0
48, 1.0
+0.1
0
Two, 2.8 +0.1
dia.
0
dia. (DIP terminals)
48, 1.5 +0.1
dia. (Wrap terminals)
0
■ Ordering Information
Appearance
No. of
contacts
48
Terminal type
Model
Straight DIP terminals
XC4B-4811
Straight wrap terminals
XC4B-4813
DIN Medium/High-Current Connectors
XC4
3
XC4E DIN E-type Plugs
■ Dimensions
(unit: mm)
XC4E-4812
XC4E-3212
(With right-angle DIP terminals)
Two,
2.5 dia.
Mounting holes (bottom view)
Two, 2.8 dia.
1.0 +0.1
dia.
0
Note: The mounting holes in the above diagrams are for the 48-contact Plug.
The 32-contact Plug does not have the center row (C in the above diagrams).
■ Ordering Information
Appearance
No. of
contacts
Terminal type
Model
48
Right-angle DIP terminals
XC4E-4812
32*
Right-angle DIP terminals
XC4E-3212
*Has no center row (row b).
4
DIN Medium/High-Current Connectors XC4
XC4F DIN E-type Sockets
■ Dimensions
(unit: mm)
XC4F-4813
XC4F-3213
(With straight wrap terminals)
95
90
85
76.2
2.84
5.08
3
15.7 13.6
5.08
1
(5.63)
5.08
6.3
11.6
2.9
20
1×1
e
c
4
2
6
8
10
14
12
18
16
20
22
24
26
28
30
32
a
Mounting holes (bottom view)
1.5 +0.1
dia.
0
Two, 2.8 dia.
Note: The mounting holes in the above diagrams are for the 48-contact Plug.
The 32-contact Plug does not have the center row (C in the above diagrams).
■ Ordering Information
Appearance
No. of
contacts
Terminal type
Model
48
Straight wrap terminals
XC4F-4813
32*
Straight wrap terminals
XC4F-3213
*Has no center row (row b).
DIN Medium/High-Current Connectors
XC4
5
XC4G DIN D-type Plugs
■ Dimensions
(unit: mm)
XC4G-3212
(With right-angle terminals)
Two, 2.5 dia.
Mounting holes (bottom view)
Two, 2.8 +0.1
dia.
0
32, 1 +0.1
dia.
0
■ Ordering Information
Appearance
No. of
contacts
32
6
Terminal type
Model
Right-angle terminals
XC4G-3212
DIN Medium/High-Current Connectors XC4
0.6×0.6
XC4H DIN D-type Sockets
■ Dimensions
(unit: mm)
XC4H-3213
(With straight wrap terminals)
95
90
85
76.2
2.84
3
10.6 8.5
5.08
5.08
1
Two, 2.8 dia.
(5.63)
6.3
11.6
2.9
20
1×1
c
2
4
6
8
10
12
16
14
18
22
20
24
28
26
30
32
a
Mounting holes (bottom view)
32, 1.5 +0.1
dia.
0
Two, 2.8 dia.
Panel dimensions
10.8 min.
Two, 2.8 +0.1
dia.
0
■ Ordering Information
Appearance
No. of
contacts
32
Terminal type
Model
Straight wrap terminals
XC4H-3213
DIN Medium/High-Current Connectors
XC4
7
XC4K DIN H-type Plugs
■ Dimensions
(unit: mm)
XC4K-1542
(With right-angle DIP terminals)
Two, 2.5 dia.
Mounting holes (bottom view)
Two, 2.8 +0.1
dia.
0
15, 1.5 +0.1
dia.
0
■ Ordering Information
Appearance
No. of
contacts
Terminal type
Model
15
Right-angle DIP terminals
XC4K-1542
8
DIN Medium/High-Current Connectors XC4
XC4L DIN H-type Sockets, Faston Tab Terminals
■ Dimensions
(unit: mm)
XC4L-1546
(With Faston tab terminals)
Two, 2.8 dia.
Panel dimensions
15 min.
2.8 +0.1
dia. or M2.5
0
5.5 min.
■ Ordering Information
No. of
contacts
15
Terminal type
Model
Faston tab terminals (See note.)
XC4L-1546
Note: The applicable contact is a #250 Faston receptacle.
DIN Medium/High-Current Connectors
XC4
9
XC4L DIN H-type Sockets, Straight DIP Terminals
■ Dimensions
(unit: mm)
XC4L-1541
(With straight DIP terminals)
Two, 2.8 dia.
Mounting holes (bottom view)
15, 1.5 +0.1
dia. Two, 2.8 +0.1
dia.
0
0
■ Ordering Information
No. of
contacts
Terminal type
Model
15
Straight DIP terminals
XC4L-1541
10
DIN Medium/High-Current Connectors XC4
XC4M DIN M-type Plugs
■ Dimensions
(unit: mm)
XC4M-0212 (2 slots)
XC4M-0412 (4 slots)
XC4M-0612 (6 slots)
(With right-angle DIP terminals)
5.35 dia.
Two, 2.5 dia.
4.8 dia.
Mounting holes (bottom view)
Two, 2.8 dia.
1 +0.1
dia.
0
Dimensions
No. of No. of slots
contacts
No. of signal
circuit contacts
A
(mm)
B
(mm)
2/78
2
78
63.50
---
4/60
4
60
48.26
7.62
6/42
6
42
33.02
15.24
■ Ordering Information
No. of contacts
(See note.)
Terminal type
2/78
4/60
6/42
Model
XC4M-0212
Right-angle DIP terminals
XC4M-0412
XC4M-0612
Note: The numbers shown are the number of slots/number of signal circuit contacts.
DIN Medium/High-Current Connectors
XC4
11
XC4N DIN M-type Sockets
■ Dimensions
(unit: mm)
XC4N-0213 (2 slots)
XC4N-0413 (4 slots)
XC4N-0613 (6 slots)
(With straight wrap terminals)
95
90
85
73.66
A
5
10.5 8.5
0.3
3
1
2.54
B
Two, 2.8 dia.
7
12.6 11.6
6.4
2.8
13
0.6×0.6
2.54
c
c
b
b
10
13
11
12
14
15
16
17
18
21
19
22
20
23
a
a
1
2
32
31
Mounting holes (bottom view)
90±0.1
73.66±0.1
A±0.1
B±0.1
7.62±0.1
2.54±0.05
2.54±0.05
0.3
3 2 1
32 31 30
2.54±0.05
1 +0.1
dia.
0
dia.
Two, 2.8 +0.1
0
6 dia.
Dimensions
No. of contacts No. of slots
2/78
2
No. of signal circuit contacts
78
A (mm)
B (mm)
63.50
---
4/60
4
60
48.26
7.62
6/42
6
42
33.02
15.24
Panel dimensions
10.8 min.
12.5 min.
2.8 +0.1
dia. or M2.5
0
5.5 min.
■ Ordering Information
No. of contacts
(See note.)
2/78
4/60
6/42
Terminal type
Model
Straight wrap terminals
XC4N-0213
XC4N-0413
XC4N-0613
Note: The numbers shown are the number of slots/number of signal circuit contacts.
12
DIN Medium/High-Current Connectors XC4
2.54
XC4W High-current Contacts for XC4M and XC4N
■ Dimensions
(unit: mm)
[email protected]
Plugs with Solder-cup Terminals
XC4W-0412
Plugs with Right-angle SolderDIP Terminals
22.45
Model
11.9
A dia.
5.6 dia. B dia.
Dimensions (mm)
B
C
4.8
5.6
5.2
XC4W-0211
2.8
3.7
4.0
XC4W-0111
1.7
2.6
3.0
XC4W-1411
4.8
5.6
5.2
XC4W-1211
2.8
3.7
4.0
XC4W-1111
1.7
2.6
3.0
DIN Medium/High-Current Connectors
XC4
3.6 dia.
3.6 dia.
C
7.8
0.8 dia.
A
XC4W-0411
0.8 dia.
[email protected]
Receptacle with Solder-cup Terminals
A dia.
5.6 dia. B dia.
3.35 dia.
■ Ordering Information
Classification
Plugs
Allowable
current
Terminal type
40 A
Solder-cup terminals XC4W-0411
20 A
XC4W-0211
10 A
Receptacles
Model
XC4W-0111
40 A
Right-angle solderDIP terminals
XC4W-0412
40 A
Solder-cup terminals XC4W-1411
20 A
XC4W-1211
10 A
XC4W-1111
Current (A)
■ High-current Contact
Characteristics
40-A contact
20-A contact
10-A contact
Temperature (°C)
13
XC4W Coaxial Contacts for XC4M and XC4N
■ Dimensions
(unit: mm)
XC4W-2111 (2.2 dia.)
XC4W-2211 (3.2 dia.)
Plug Side with Straight Cableconnecting Contact
XC4W-2014
Plug Side with Right-angle Solder-DIP
Terminals
Dimensions (mm)
A dia.
5.7 dia.
4.05 dia. 5.25 dia.
4.05 dia. 5.25 dia.
Model
Sleeve
0.8 dia.
0.8 dia.
0.8 dia.
XC4W-3112 (2.2 dia.)
XC4W-3212 (3.2 dia.)
Socket Side with Right-angle Cableconnecting Contact
XC4W-3111 (2.2 dia.)
XC4W-3211 (3.2 dia.)
Socket Side with Straight Cableconnecting Contact
A dia.
5.7 dia.
A
XC4W-2111
2.2
XC4W-2211
3.2
XC4W-3111
2.2
XC4W-3211
3.2
XC4W-3112
2.2
XC4W-3212
3.2
4.75 dia. 5.25 dia.
4.8 dia.
5.7 dia.
Sleeve
Sleeve
■ Ordering Information
Contact form
Plug
Sleeve diameter
(mm)
■ Applicable Coaxial Cables
Model
Straight cable-connect- 2.2 dia.
ing contacts (solder and 3.2 dia.
crimping)
XC4W-2111
Right-angle solder DIP
contacts
XC4W-2014
---
XC4W-3111
Right-angle cable-con2.2 dia.
necting contacts (solder 3.2 dia.
and crimping)
XC4W-3112
XC4W-3211
DIN Medium/High-Current Connectors XC4
Characteristic impedance
50 Ω
XC4W-2111
XC4W-3111
XC4W-3112
RG178B/U
RG196A/U
3.2 dia.
XC4W-2211
XC4W-3211
XC4W-3212
RG188A/U
RG316U
RG174A/U
75 Ω
RG179B/U
RG187A/U
■ Coaxial Cable Characteristics
XC4W-3212
Note: The coaxial contact was designed for a 50-Ω cable, but a 75-Ω
cable may be used at some frequencies.
Model
2.2 dia.
XC4W-2211
Socket Straight cable-connect- 2.2 dia.
ing contacts (solder and 3.2 dia.
crimping)
14
Sleeve
diameter (mm)
50-Ω coaxial cable
Frequency
(GHz)
Reflection
factor (max.)
75-Ω coaxial cable
Frequency
(MHz)
Reflection
factor (max.)
Up to 1
0.05
Up to 100
1 to 4
0.07
100 to 200
0.015
0.02
4 to 10
0.10
200 to 300
0.03
■ Mounting the XC4W to the XC4/XC4N
The C-shaped Spring supplied with the XC4W Contacts is needed to mount the XC4W to the XC4/XC4N Housing. It does not lock the Contacts
securely to the housing, but is used for self-alignment to keep the contact terminals from bending when mating. The Contacts may bend slightly
after they are connected if lateral force is applied to them. Make sure the Contacts are not bent prior to wiring.
■ XC4M/XC4N Tools
Crimping Tool and Die Set
Contact Removal Tool
• Right-angle Contacts
(unit: mm)
Solder
XY2D-0011
(Crimping Tool)
XY2D-0012
(Die set for 2.2 mm dia. sleeve)
XY2D-0013
(Die set for 3.2 mm dia. sleeve)
XY2D-0014
Metal cap
Insulator
Braided shield
(93.5)
(70.5)
Sleeve
B(5.5)
Coaxial Cable
Solder the core and press fitting the sleeve
as you would a straight contact. Insert the
insulator and cover it with a metal cap.
Do not solder the cap to the contact.
Model
XY2D-0011
Braided shield
Core
• The crimping Tool connects a coaxial
cable to a coaxial contact.
• Place the sleeve over the terminal end of
the coaxial cable and insert the contact.
solder the core of the coaxial cable.
Unit: mm
Solder
Coaxial
Contact
Sleeve
Coaxial Cable
• Slide the sleeve in place and press fitting
it with the crimping Tool.
Sleeve
a
Straight 9.5 +0/−0.3
cableconnecting contacts
5.5 dia.
1 dia.
4.8 dia.
b
7 +0/−0.3
Section A
14 dia.
Note 1. Section A is covered.
Note 2. Section B moves from 5.5 to 26.
Note 3. Section C moves from 13.4 to 0.
Model
XY2D-0013
Braided shield
11.9
XY2D-0014
Cable Dimensions
XY2D-0012
C(13.4)
19.8 dia.
c
4 ±0.3
• High-current Contacts and Coaxial Contacts can be inserted into the Contact
Housing manually by pushing them in
from the back of the Connector.
• Use the special tool shown above to
remove Contacts.
• Pull out the Removal Tool lance. Align the
four ridges on the end of the Tool with the
four ridges on the Contact Housing. Push
the lance in firmly.
• The Contact can then be easily removed
by pushing in the lance.
• Perform these steps from the mating side
of the Connector.
Right-an- 11.5 +0/−0.5 10 +0/−0.5 5.5 ±0.5
gle cableconnecting contacts
DIN Medium/High-Current Connectors
XC4
15
■ Mating Diagrams
(unit: mm)
Model
XC4A/B
XC4E/F
XC4G/H
DIN
connector
type
F type
E type
D type
Mating diagrams
Plug
XC4A-4812
Plug
XC4G-3212
Plug
XC4E-@@12
Socket
XC4F-@@13
Socket
XC4H-3213
Socket
XC4B-4811
Model
XC4K/L
XC4M/N
DIN
connector
type
H type
M type
Mating diagrams
Plug
XC4K-1542
Plug
XC4M
Socket
XC4N
Socket
XC4L-1541
■ Precautions
Correct Use
Automated Soldering
• Use tape to mask Right-angle Connectors
before automated soldering.
• PC resin is used to make the XC4A/B,
XC4K, and XC4L-1546 Housing more
rugged. Only use freon TF, freon TE, or
an alcohol-based cleaning solution to
wash the Housing, and keep washing
time as short as possible.
Masking tape
16
DIN Medium/High-Current Connectors XC4
Automated Soldering
Conditions (Jet Flow)
1. Soldering temperature: 250 ±5°C
2. Continuous soldering time: Within 5±1 s
• Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
• Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
Contact: www.omron.com/ecb
Cat. No. G055-E1-02
1014(0412)(O)