HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 5555 N Elston Ave | Chicago, IL 60630 | P: 773.792.2700 | F: 773.792.2129 | www.switchcraft.com | Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 FEATURES & BENEFITS APPLICATIONS • Up to 11A current rating (carry), 24 V DC • Any sealed data transmission • -40ºC to 105º C operating temperature • Military or industrial GPS location devices • Locking/Non-Locking versions available • Automatic switch over from AC to DC permitted by sleeve shunt spring • Available in sealed & non-sealed versions • Sealed versions sealed to IP68, NEMA 250 (6P) (when mated) • Instrumentation • Medical equipment • Marine Applications • Transportation • General industrial electronic applications • Power supplies Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 specifications Mechanical Specifications Life: Vibration: Operating Forces: Panel Mounting Torque: 5000 cycles minimum Mil-Std 202G Method 201A (Locking Only) 5 lb maximum insertion. 0.5 lb minimum withdrawal 8-10 in-lb Electrical Specifications Voltage Rating: 24 V AC/DC Current Rating: Refer to current rating table Insulation Resistance:1000MΩ min Contact Resistance (initial): 15 mΩ max Environmental Specifications Operating Temperature Rating: Moisture Resistance Insulation Resistance Thermal Shock: Salt Atmosphere (Corrosion): Weathertight Ratings: Material Specifications - Jacks Housing, Cover (insulators): Mounting Bushing, Hex Nut: Flat Washer: O-Ring: Center Pin: Center Pin Terminal & Shunt Terminals: Sleeve Spring Terminal: -40 °C to +105 °C(-40ºF to +221°F) MIL-STD 202G Method 106G (Sealed Only) MIL-STD 202G Method 302 Condition B MIL-STD 202G Method 107G MIL-STD 202G Method 101E Condition B (Sealed Only) IP66, IP67, IP68, NEMA 250 (6p) when mated (Sealed Only) Thermoplastic, Black Copper Alloy, Nickel Plated Steel, Nickel Plated Elastomer, Black Copper Alloy, Nickel Plated Copper Alloy, Silver or Matte Tin Plated Spring Copper Alloy, Silver or Matte Tin Plated Material Specifications - Plugs Plug Barrel (Sleeve): Copper Alloy, Nickel Plated Coupling Ring: Copper Alloy, Nickel Plated Metal Handle: Copper Alloy, Nickel Plated Rubber Seal Handle: Black Elastomer over Metal Handle O-Ring: Elastomer, Black Center Contact (Tip): Copper Alloy, Silver Plated Tip & Sleeve Terminals: Copper Alloy, Tin Plated Tip Insulator:Thermoplastic, Blue Terminal Insulator: Epoxy Glass FR4 Tubular Insulator: Mylar Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 pc-mount high amerpage power jacks PC-mount High Amperage Power Jacks 0.95 24.2 SEAL O-RING NOT ALWAYS SUPPLIED (SEE TABLE) 0.37 9.5 ACROSS FLATS 0.125 3.18 MAXIMUM PANEL THICKNESS FLAT WASHED 0.47 11.9 0.08 2 CENTER PIN HEX NUT 5/16-32 THREAD 0.35 9 0.055 1.4 MTG. BUSHING 5/16-32 UNFE 2A THREAD SLEEVE TERMINAL 0.43 11 0.43 11 0.26 6.5 0.063 1.60 (3X) 0.25 6.4 SHUNT TERMINAL 0.06 1.6 0.19 4.9 0.062 1.57 0.020 0.51 0.008 0.20 0.10 2.5 0.14 3.4 CENTER PIN TERMINAL 0.054 1.36 0.020 0.51 0.12 3 0.020 0.51 0.10 2.5 0.325 8.26 0.19 4.8 0.248 6.29 0.349 8.87 A CENTER PIN SHUNT SLEEVE SCHEMATIC SHUNT TERMINAL PCB LOCATING POST NOT ALWAYS PRESENT (SEE TABLE) CENTER PIN TERMINAL SLEEVE SPRING TERMINAL 0.177 4.50 A 0.177 4.50 A 0.248 6.29 0.248 6.29 0.120 3.05 0.140 3.56 0.189 4.80 0.120 3.05 0.030 0.76 0.140 3.56 JACK MOUNTING SURFACE JACK MOUNTING SURFACE 0.040 1.02 0.189 4.80 0.030 0.76 0.349 8.87 0.120 3.05 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST 0.120 3.05 0.349 8.87 0.478 12.14 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST 0.478 12.14 RECOMMENDED PCB LAYOUT (COMPONENT SIDE) ALTERNATE PCB LAYOUT (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 smt-mount high amerpage power jacks SMT-mount High Amperage Power Jacks 0.95 24.2 SEAL O-RING NOT ALWAYS SUPPLIED (SEE TABLE) 0.37 9.5 ACROSS FLATS FLAT WASHED 0.055 1.4 HEX NUT 5/16-32 THREAD 0.08 2 CENTER PIN 0.47 11.9 0.125 3.18 MAXIMUM PANEL THICKNESS 0.35 9 0.10 2.5 5/16-32 UNFE 2A THREAD 0.25 6.4 0.43 11 0.43 11 0.26 6.5 SLEEVE TERMINAL SHUNT TERMINAL 0.08 2 CENTER PIN TERMINAL 0.06 1.6 0.07 1.7 0.054 1.36 0.062 1.57 0.19 4.9 0.60 15.2 A 0.325 8.26 SHUNT TERMINAL 1.05 26.7 REF 0.180 4.57 (2X) SLEEVE TERMINAL PCB LOCATING POST NOT ALWAYS PRESENT (SEE TABLE) SHUNT TERMINAL CENTER PIN TERMINAL SLEEVE SPRING TERMINAL 0.03 0.9 CENTER PIN TERMINAL 0.07 1.7 0.148 3.76 0.360 9.14 CENTER PIN SHUNT 0.150 3.81 SLEEVE A 0.160 4.06 0.030 0.76 SCHEMATIC JACK MOUNTING SURFACE 0.283 7.19 0.130 3.30 0.240 6.10 0.250 6.35 (2X) 0.130 3.30 0.321 8.15 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST RECOMMENDED PCB LAYOUT (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 hybrid-mount high amerpage power jacks Hybrid-mount High Amperage Power Jacks 0.95 24.2 SEAL O-RING NOT ALWAYS SUPPLIED (SEE TABLE) 0.37 9.5 ACROSS FLATS 0.47 11.9 0.125 3.18 MAXIMUM PANEL THICKNESS FLAT WASHED 0.35 9 0.055 1.4 HEX NUT 5/16-32 THREAD 0.08 2 CENTER PIN 0.07 1.7 0.180 4.57 (2X) 5/16-32 UNFE 2A THREAD 0.03 0.6 0.10 2.5 0.25 6.4 0.43 11 0.43 11 SLEEVE TERMINAL SLEEVE TERMINAL 0.06 1.6 SHUNT TERMINAL CENTER PIN TERMINAL 0.054 1.36 0.08 2 0.07 1.7 0.26 6.5 0.14 3.4 TYP 0.19 4.9 0.062 1.57 0.008 0.20 0.020 0.51 0.10 2.5 0.020 0.51 0.60 15.2 0.030 0.76 0.020 0.51 0.04 1.1 0.10 2.5 A 0.325 8.26 0.19 4.8 0.248 6.29 0.349 8.87 CENTER PIN SHUNT SLEEVE SCHEMATIC SHUNT TERMINAL PCB LOCATING POST NOT ALWAYS PRESENT (SEE TABLE) CENTER PIN TERMINAL 0.177 4.50 0.248 6.30 0.177 4.50 0.120 3.05 0.150 3.81 0.258 6.55 JACK MOUNTING SURFACE 0.025 0.64 0.044 1.12 0.189 4.80 0.130 3.30 0.120 3.05 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST 0.130 3.30 0.250 6.35 (2X) 0.157 3.99 0.349 8.87 0.478 12.14 0.120 3.05 A 0.160 4.06 0.265 6.73 0.040 1.02 0.030 0.76 0.258 6.55 0.050 1.27 A 0.248 6.30 0.150 3.81 RECOMMENDED PCB LAYOUT (COMPONENT SIDE) 0.160 4.06 JACK MOUNTING SURFACE SLEEVE SPRING TERMINAL 0.189 4.80 0.130 3.30 0.030 0.76 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST 0.265 6.73 0.120 3.05 0.157 3.99 0.130 3.30 0.250 6.35 (2X) 0.050 1.27 0.025 0.64 0.044 1.12 0.349 8.86 0.478 12.14 RECOMMENDED PCB LAYOUT (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 LOCKING and SEALING PLUGS S10KS12, S10KS15, S10KS17 LOCKING, NON-SEALING PLUG S10K NON-LOCKING, NON-SEALING PLUGS S1012, S1015, S1017 NON-LOCKING, NON-SEALING PLUG S10 Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 current rating table Jack Terminal Plating Silver Tin Current Rating (A) at Operating Temperature (ºC ) 55ºC max 65ºC max 75ºC max 85ºC max 95ºC max 11 10 9.5 9 7.5 9.5 9 8 7 5.5 9 8 6.5 6 5 11 10 9 8 7 9.5 9 8 7 5.5 8.5Amperage8Power Plug6.5 5.5 5 High Ordering Code: Wire (awg) 16 18 20 16 18 20 105ºC max 6 5 4 5.5 5 4 Note: DC Power Plugs & Jacks are for current carry only. Switching Power Jack on-off under resistive load is not recommended. The circuitry on-off switch should be off before connecting or disconnecting the Power Plug to Jack. For electrical life limitations under resistive load, consult factory. S10 Highamperage Amperage power PowerHandle Plug Ordering Code: high plug ordering code: options: S10 Series S10 Locking option: K - Locking blank - non-locking Seal option: S10 Series S - Sealed blank - non-sealed Locking option: K - Locking blank - non-locking Seal option: S - Sealed blank - non-sealed 12 - rubber over metal sealing handle for cable O.D. 0.125 - 0.150" [3.2 - 3.8mm] 15 - rubber over metal sealing handle for cable O.D. 0.150 - 0.175" [3.8 - 4.4mm] 17 - rubber over metal sealing handle for cable O.D. 0.175 - 0.210" [4.4 - 5.3mm] Handle options: blank - metal, non-sealing handle for for 12 - rubber over metal sealing handle cable O.D. up to 0.218"[3.2 [5.5mm] cable O.D. 0.125 - 0.150" - 3.8mm] 15 - rubber over metal sealing handle for cable O.D. 0.150 - 0.175" [3.8 - 4.4mm] 17 - rubber over metal sealing handle for cable O.D. 0.175 - 0.210" [4.4 - 5.3mm] blank - metal, non-sealing handle for cable O.D. up to 0.218" [5.5mm] High Amperage Power Jack Ordering Code: high amperage power jack ordering code: RA 10 High Amperage Power Jack Ordering Code: Terminal Plating: S - Tin blank - Silver RA 10 Seal option: S - Sealed blank - non-sealed Termination Type: PC - Through Hole Terminal Plating: SM - Surface Mount S - Tin SH - Hybrid blank - Silver Locating Post option: P - with Post Seal option: blank S- without - SealedPost blank - non-sealed PC - Through Hole SM - Surface Mount SH - Hybrid blank - without Post Notes: 1. Standard packaging packaging options. Locating Post option: Termination Type: is bulk. Contact factory for tube or tape & reel 2. Tin plating currently not available for the hybrid (SH) terminationPoption. - with Post Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. Notes: 1. Standard packaging is bulk. Contact factory for tube or tape & reel packaging options. 2. Tin plating currently not available for the hybrid (SH) termination option.