RJ45 Weathertight Weathertight Connectors Connectors RJ45 ® Features & Benefits Applications • Sealed to IP67 & IP68 NEMA 250 (6P) (when mated) • Molded cable assemblies available • CAT 5E or CAT 6 available in shielded or unshielded versions as standard • Feed through or IDC panel terminals for easy field installation • Field installable design is easy to assemble • Dust cap available • Any sealed data transmission • Military or industrial GPS location devices • Instrumentation • Medical data carts • Data acquisition units • General industrial electronic applications ® Harsh Environment Connectivity Solutions www.conxall.com MADE IN USA 601 E. Wildwood - Villa Park, IL 60181 Phone: 630-834-7504 Fax: 630-834-8540 Please check our website www.conxall.com for the most up-to-date product specifications New Product Bulletin C709 RJ45 Weathertight Connectors ® RJ45 Weathertight Weathertight Connectors Connectors RJ45 New Product Bulletin C709 Specifications Materials: Field Installable Plug Assembly: Sealing Nut, Coupling Ring: Thermoplastic Plug Housing, Insert: Thermoplastic Sealing Ring: Elastomer O-Ring: Elastomer RJ45 Plug: Insulator: Thermoplastic Contacts: Copper Alloy, Gold Plated Shield (Shielded Option Only): Copper Alloy, Tin Plated Panel Housing Jack Assembly: Panel Housing, Hex Nut: Thermoplastic Gasket: Elastomer RJ45 Jack: Housing: Thermoplastic Contacts: Copper Alloy, Gold Plated Printed Circuit Board (PCB): FR-4 IDC Contacts: Copper Alloy, Tin Plated Electrical: Contact Resistance: 20 milliohms Max Insulation Resistance: 500M ohms Min Withstanding Voltage: 1000V DC Mechanical: Vibration: Mil-Std 202G Method 201A Environmental: Operating Temperature: -10 °C to +60 °C Moisture Resistance: Mil-Std 202G Method 106G Insulation Resistance: Mil-Std 202G Method 302G Thermal Shock: Mil-Std 202G Method 107G Product Rating: IP67 & IP68, NEMA 250 (6P) (when mated) RJ45 Cable Plug (Category 6): TIA/EIA 568 C.2 RJ45 Panel Jack (Category 5e): TIA/EIA 568 B.2 RJ45 Panel Jack (Category 6): TIA/EIA 568 B.2 Other: Recommended Panel Thickness: Quick Connect Coupling: 1/32" to 3/16" (0.8mm to 4.8mm) Threaded Coupling: 1/32" to 5/32" (0.8mm to 3.9mm) Recommended Cable Type: Conductor Type: Solid or Stranded Conductors Outer Cable O.D. Range: Ø0.190 to Ø0.250 (4.83mm to 6.35mm) Conductor insulator O.D. Range: Ø0.037 to Ø0.042 (0.94mm to 1.06mm) Recommended Crimp/Termination Tools: Sentinel Hand Ratchet Tool, Part Number “900005” Sentinel Die Set, Part Number “900216” 1.190 30.2 1.155 29.3 RECOMMENDED PANEL CUT-OUT (THREADED OR QUICK CONNECT COUPLING) 0.003 [ 0.07] Molded Cable Assemblies Custom overmolded cable assemblies available Please contact us with your requirements ® Harsh Environment Connectivity Solutions www.conxall.com MADE IN USA 601 E. Wildwood - Villa Park, IL 60181 Phone: 630-834-7504 Fax: 630-834-8540 Please check our website www.conxall.com for the most up-to-date product specifications ® RJ45 Weathertight Weathertight Connectors Connectors RJ45 GASKET HEX NUT RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY RJ45 PANEL HOUSING JACK CABLE (NOT INCLUDED) PANEL RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY (THREADED COUPLING) (QUICK CONNECT COUPLING) THREADED COUPLING RING QUICK CONNECT COUPLING RING RJ45 PLUG RJ45 PLUG 1.44 36.7 1.29 32.8 2.0 51.7 2.0 51.7 HEX NUT 0.13 3.3 TYP PANEL HOUSING HEX NUT 0.13 3.3 TYP GASKET PANEL GASKET HOUSING RJ45 JACK 1.19 30.2 TYP RJ45 JACK 1.19 30.2 TYP 1 3/8 HEX [34.9] 1.44 36.5 SQUARE 0.59 14.9 1 3/8 HEX [34.9] 1.44 36.5 SQUARE 1.55 39.3 ® 1.45 36.9 RJ45 PANEL HOUSING IDC RIGHT ANGLE JACK RJ45 PANEL HOUSING IDC JACK (SHOWN WITH NON-SHIELDED CAT 6 JACK) (SHOWN WITH QUICK CONNECT HOUSING) (SHOWN WITH SHIELDED CAT 6 JACK) (SHOWN WITH THREADED HOUSING) Harsh Environment Connectivity Solutions 0.59 14.9 www.conxall.com MADE IN USA 601 E. Wildwood - Villa Park, IL 60181 Phone: 630-834-7504 Fax: 630-834-8540 Please check our website www.conxall.com for the most up-to-date product specifications New Product Bulletin C709 RJ45 Weathertight Connectors ® RJ45 Weathertight Weathertight Connectors Connectors RJ45 New Product Bulletin C709 Part Number Charts DCC RJ6 X RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY PLUG TYPE DCC RJ6 = RJ45 CAT 6 DCP BLANK = UNSHIELDED S = SHIELDED 310 COUPLING TYPE SERIES B = QUICK CONNECT T = THREADED 310 PLUG SHIELDING XXX X X XX JACK TYPE JACK SHIELDING COUPLING TYPE SERIES RJ5 = RJ45 CAT 5e RJ6 = RJ45 CAT 6 BLANK = UNSHIELDED S = SHIELDED B = QUICK CONNECT T = THREADED RJ45 FIELD INSTALLABLE PANEL HOUSING ASSEMBLY DCP X F = FEED-THRU (TO SAME CONNECTOR) SD = IDC, STRAIGHT RD = IDC, RIGHT ANGLE Assembly Instructions O-RING 1 PLUG HOUSING PLUG HOUSING RIDGE 2 O-RING AFTER BEFORE COUPLING RING SEALING NUT SEALING RING 3 2) Slide the coupling ring over the plug housing NOTE: Make sure the front of the coupling ring can slide past the ridge on the plug housing. If not, it is inserted the wrong way AFTER BEFORE CABLE (CUSTOMER SUPPLIED) FRONT END OF CABLE RJ45 PLUG 4 BEFORE 3) Slide the sealing nut, sealing ring and plug housing/ coupling ring over the front end of the cable in the following order: 1st sealing nut 2nd sealing ring 3rd plug housing / coupling ring 4) Terminate the RJ45 plug to the cable NOTE: See supplemental termination guide for cable termination instructions INSERT 5 1) Slide the O-ring onto the front end of the plug housing until it seats up against the ridge on the plug housing AFTER 5) Slide the RJ45 plug into the back end of the insert until it snaps into place 6 BEFORE AFTER 7 BEFORE AFTER 8 BEFORE AFTER ® Harsh Environment Connectivity Solutions 6) Slide the insert/RJ45 plug into the front end of the plug housing until it snaps into place 7) Push the sealing ring into the rear of the plug housing NOTE: No part of the sealing ring should extend past the rear of the plug housing 8) Screw the sealing nut onto the plug housing www.conxall.com MADE IN USA 601 E. Wildwood - Villa Park, IL 60181 Phone: 630-834-7504 Fax: 630-834-8540 Please check our website www.conxall.com for the most up-to-date product specifications