Advancing the Power Curve® Hi-Rel Military / Aerospace DC‑DC converters MIL-STD Compliant High Efficiency Field Proven Hi-Rel Military Grade DC‑DC Converters & Filters Made in USA Products for the Military and Aerospace Industry Isolated Converters High-Reliability, Field Proven DC-DC Converters for Military/Avionics Applications 91% Efficiency The MilQor® series of high-reliability DC-DC converters brings SynQor’s field proven high-efficiency synchronous rectifier technology to the Military/Avionics industry. SynQor’s innovative QorSeal® packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these converters operate at a fixed frequency, have no opto-isolators, and follow conservative component derating guidelines. Hi-Rel Product Features Fixed switching frequency No opto-isolators Parallel operation with current share on MQFL Remote sense Clock synchronization Primary referenced enable Secondary referenced enable on MQFL Continuous short circuit and overload protection with auto-restart feature Input under-voltage and over-voltage shutdown Output voltage trim range (MQHL, MQHR & MQBL) +10% to -10% Design Process Hi-Rel series converters are: Designed for reliability per: In-Line Manufacturing Process AS9100 and ISO 9001 certified facility Full component traceability Temperature cycling Constant acceleration screening 24, 96, 160 hour burn-in Three level temperature screening Qualification Process Hi-Rel series converters are qualified to: MIL-STD-810 consistent with RTCA/DO-160 SynQor’s First Article Qualification -- consistent with MIL-STD-883 SynQor’s Long-Term Storage Survivability Qual. SynQor’s on-going life test SynQor’s element evaluation for HB & ES Grade -- NAVSO P-3641A guide Designed with components derated per: -- MIL-HDBK-1547A -- NAVSO P-3641A Mechanical QorSeal® packaging Industry standard footprint for MQFL & MQME Multiple mounting configurations and lead form options Gold plated nickel barrier finish on an extruded aluminium case SynQor designs and manufactures in the United States of America Specification Compliance Hi-Rel series converters (with Hi-Rel filter) are designed to meet: MIL-HDBK-704 RTCA/DO-160 Section 16, 17, 18 MIL-STD-1275 (B, D) DEF-STAN 61-5 (Part 6)/(5, 6) MIL-STD-461 (C, D, E, F) RTCA/DO-160 (E, F, G) Section 22 Single Output ±5V 05D ±12V 12D ±15V 15D 24A 20A 16A 13A 10A 8A 4A 120W 120W 120W 117W 120W 120W 112W 24A 120W Total 10A 120W Total 8A 120W Total 30A 99W 24A 20A 16A 13A 10A 8A 4A 120W 120W 120W 117W 120W 120W 112W 24A 120W Total 10A 120W Total 8A 120W Total 40A 100W 30A 99W 20A 17A 100W 102W 13A 98W 11A 99W 8A 96W 6.5A 98W 3.3A 92W 40A 72W 40A 100W 30A 99W 20A 17A 100W 102W 13A 98W 11A 99W 8A 96W 6.5A 98W 3.3A 92W 40A 60W 40A 72W 40A 100W 30A 99W 24A 20A 16A 13A 10A 8A 4A 120W 120W 120W 117W 120W 120W 112W 24A 120W Total 10A 120W Total 8A 120W Total 65-350Vin Cont. 65-475Vin 1s Trans. Absolute Max Vin = 550V 40A 60W 40A 72W 30A 22A 75W 72.6W 15A 75W 12A 72W 10A 75W 8A 72W 6A 72W 5A 75W 2.7A 75W 15A 75W Total 6A 72W Total 5A 75W Total Half Size (MQHL) 1.5V 1R5S 1.8V 1R8S 2.5V 2R5S 3.3V 3R3S 5V 05S 6V 06S 7.5V 7R5S 9V 09S 12V 12S 15V 15S 28V 28S ±5V 05D ±12V 12D ±15V 15D 20A 30W 20A 36W 20A 50W 15A 50W 10A 50W 8A 48W 6.6A 50W 5.5A 50W 4A 48W 3.3A 50W 1.8A 50W 10A 50W Total 4A 48W Total 3.3A 50W Total 16-70Vin Cont. 16-80Vin 1s Trans. Absolute Max Vin =100V 20A 30W 20A 36W 20A 50W 15A 50W 10A 50W 8A 48W 6.6A 50W 5.5A 50W 4A 48W 3.3A 50W 1.8A 50W 10A 50W Total 4A 48W Total 3.3A 50W Total Half Size (MQHR) 1.5V 1R5S 1.8V 1R8S 2.5V 2R5S 3.3V 3R3S 5V 05S 6V 06S 7.5V 7R5S 9V 09S 12V 12S 15V 15S 28V 28S ±5V 05D ±12V 12D ±15V 15D 10A 15W 10A 18W 10A 25W 7.5A 25W 5A 25W 4A 24W 3.3A 25W 2.75A 25W 2A 24W 1.65A 25W 0.9A 25W 5A 25W Total 2A 24W Total 1.65A 25W Total 10A 15W 10A 18W 10A 25W 7.5A 25W 5A 25W 4A 24W 3.3A 25W 2.75A 25W 2A 24W 1.65A 25W 0.9A 25W 5A 25W Total 2A 24W Total 1.65A 25W Total 1.5V 1R5S 1.8V 1R8S 2.5V 2R5S 3.3V 3R3S 5V 05S 6V 06S 7.5V 7R5S 9V 09S 12V 12S 15V 15S 28V 28S ±5V 05D ±12V 12D ±15V 15D 8A 12W 8A 14.4W 8A 20W 6A 19.8W 4A 20W 3.3A 2.6A 2.2A 1.6A 1.3A 0.72A 19.8W 19.5W 19.8W 19.2W 19.5W 20.2W 4A 20W Total 1.6A 1.3A 19.2W 19.5W Total Total 8A 12W 8A 14.4W 8A 20W 6A 19.8W 4A 20W 3.3A 2.6A 2.2A 1.6A 1.3A 0.72A 19.8W 19.5W 19.8W 19.2W 19.5W 20.2W 4A 20W Total 1.6A 1.3A 19.2W 19.5W Total Total Full Size (MQFL) MQFL-28 (120W) 16-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V MQFL-28E (120W) 16-70Vin Cont. 16-80Vin 1s Trans. Absolute Max Vin =100V MQFL-28V (100W) 16-40Vin Cont. 5.5-50Vin 1s Trans. Absolute Max Vin = 60V MQFL-28VE (100W) 16-70Vin Cont. 5.5-80Vin 1s Trans. Absolute Max Vin = 100V MQFL-270 (120W) 155-400Vin Cont. 155-475Vin 1s Trans. Absolute Max Vin = 550V MQFL-270L (75W) MQHL-28 (50W) 16-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V MQHL-28E (50W) MQHR-28 (25W) 16-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V MQHR-28E (25W) 16-70Vin Cont. 16-80Vin 1s Trans. Absolute Max Vin =100V Bottom Pin (MQBL) MQBL-28 (20W) 16-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V MQBL-28E (20W) 16-70Vin Cont. 16-80Vin 1s Trans. Absolute Max Vin =100V 1.5V 1R5S 1.8V 1R8S 2.5V 2R5S 3.3V 3R3S 40A 60W 40A 72W 40A 100W 30A 99W 40A 60W 40A 72W 40A 100W 40A 60W 40A 72W 40A 60W Single Output Bottom Pin (MQSA) MQSA-28 (5W) 16-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V MQSA-28E (5W) 16-70Vin Cont. 16-80Vin 1s Trans. Absolute Max Vin =100V 5V 05S 1A 5W 1A 5W 12V 12S 0.42A 5W 0.42A 5W † 80% of total output available on any one output. 15V 15S 0.33A 5W 0.33A 5W 5V 05S 6V 06S 7.5V 7R5S Dual Output† Dual Output† 28V 28S ±5V 05D ±12V 12D ±15V 15D 0.18A 5W 1A 5W Total 0.42A 5W Total 0.33A 5W Total 1A 5W Total 0.42A 5W Total 0.33A 5W Total 0.18A 5W 9V 09S 12V 12S 15V 15S 28V 28S Bus Converters (MQBQ) MQBQ-28 18-40Vin Cont. 16-50Vin 1s Trans. Absolute Max Vin = 60V Bus Converters (MQBQ) MQBQ-270 230-400Vin Cont. 155-450Vin 1s Trans. Absolute Max Vin = 550V Vout = ~Vin/1 28B 14A 400W Vout = ~Vin/9 28B 14A 400W PASSIVE FILTER CIRCUIT SCHEMATIC POSITIVE OUTPUT POSITIVE INPUT EMI filters are available with passive components only, or with additional active circuitry that provides surge/spike suppression, soft start in-rush limiting, reverse-polarity protection, and enable signal pass-through. They also are available in standard and extended input voltage ranges. Hi-Rel RDAMPING PINS 1, 2, 3 PINS 4, 5, 6 PINS 10, 11, 12 PINS 7, 8, 9 C BULK INPUT RETURN OUTPUT RETURN EMI DC Filters Input Voltage Model Number Output Current Isolation Voltage (to case) Maximum DC Resistance @ 125°C Differential-Mode Attenuation (@ 500kHz) Common-Mode Attenuation (@ 500kHz) Continuous Surge3 (≤100ms) MQME-28-P ± 40V ±100V 20A 500V 35mΩ >80dB >60dB MQME-28-T1 ±40V +100,-50V 20A 500V 60mΩ >80dB >60dB MQME-28E-P ±70V ±100V 20A 500V 35mΩ >80dB >60dB Full Size MQME-28E-T1 +70, -40V +100V, -50V 20A 500V 60mΩ >80dB >60dB MQME-28E-T61 +70, -40V +100V, -50V 20A 500V 60mΩ >80dB >60dB MQME-270-P ±400V ±1000V 2.0A 500V 1.6Ω >80dB >60dB MQME-270-R2 ±400V ±1000V 2.0A 500V 1.6Ω >80dB >60dB MQME-270L-P4 ±400V ±500V 3.0A 500V 0.84Ω >80dB >60dB MQME-270L-R2,4 ±400V ±500V 3.0A 500V 0.84Ω >80dB >60dB MQHE-28-P ±40V ±100V 10A 500V 60mΩ >80dB >60dB MQHE-28E-P ±70V ±100V 10A 500V 60mΩ >80dB >60dB MQHE-270-P ±400V ±500V 1.0A 500V 450mΩ >50dB >60dB Half Size Note 1 - T and T6 filters feature enable pass-through, transient suppression, soft-start and reverse polarity protection circuitry in addition to passive filter components. Note 2 - R filters feature reverse polarity protection circuitry in addition to passive filter components. Note 3 - While the passive filters can withstand these long-duration surge voltages, the surge voltage will be passed to the filter’s load. Care should therefore be taken to make sure that the load will also be able to withstand any applied surges. The transient suppression filters block surges of either polarity, as specified in their data sheets Note 4 - Designed specifically to be matched with MQFL-270L DC-DC converters. Hi-Rel Screening Consistent with MIL-STD-883 C-Grade (0°C to +70°C) ES-Grade (-45°C to +100°C) HB-Grade (-55°C to +125°C) No Yes Yes * Yes Yes Yes Method 1010 No Condition B (-55°C to +125°C) Condition C (-65°C to +150°C) Method 2001 (Y1 direction) No 500g Condition A (5000g) Method 1015 24hrs @ +125°C 96hrs @ +125°C 160hrs @ +125°C Method 5005 (Group A) +25°C -45°C, +25°C, +100°C -55°C, +25°C, +125°C QorSeal® QorSeal® QorSeal® * Yes Yes QorSeal® QorSeal® QorSeal® Screening Level Element Evaluation Internal Visual Temperature Cycle Constant Acc. Burn-In Final Electrical Test Packaging External Visual Construction * Per IPC-A-610 Class III 2009 0.39" [9.9] 3.00" [76.2] P K A G E S Hi-Rel products are available in a variety of package mounting and lead form configurations. See website for data sheets with more details. FULL SIZE X CASE X U SA PACKAGE 0.39" [9.9] 2.50" [63.5] 2.00" [50.8] C Hi-Rel 0.27" [6.86] 1.50" [38.1] A 1.075" [27.30] MQSA CASE FL/ME PACKAGE 1.075" [27.30] MQSA CASE FULL SIZE Y CASE Y W 1.075" [27.30] 0.27" [6.86] Z HL/HR/HE PACKAGE 0.39" [9.9] 1.88" [47.6] 1.50" [38.1] 1.38" [34.9] HALF SIZE X CASE 2.00" [50.8] X 0.39" [9.9] HALF SIZE Y CASE U Y BL PACKAGE 1.38" [34.9] 1.50" [38.1] MQBL S CASE 1.38" [34.9] 0.33" [8.4] 2.00" [50.8] MQBL F CASE 0.33" [8.4] W Z Made in USA Advancing The Power Curve® Headquartered in Boxborough, Massachusetts, at the location of its manufacturing operations, SynQor is a privately owned U.S. AS9100 and ISO9001 company. SynQor’s converters feature a patented two-stage power topology that greatly improves efficiency and optimizes the power dissipated by the converter. With a design center in Dallas, Texas, and sales/marketing offices throughout the World, SynQor is the technology, quality and service leader for power conversion modules and systems. SynQor’s rugged DC-DC converters, AC-DC converters, filters and systems are designed for a wide range of industrial and military applications including those required to withstand harsh environments: railway and transportation systems, industrial motion control, information displays, factory automation, critical military and power generation systems. The Military series of Uninterruptible Power Supply units (UPS), Hi-Rel and Mil-COTS DC-DC converters and EMI filters brings SynQor’s field proven high-efficiency synchronous-rectifier technology to the Military/ Aerospace industry. SynQor Headquarters 155 Swanson Road Boxborough, MA 01719-1316 Phone: 978-849-0600 Fax: 978-849-0602 Toll Free (USA): 888-567-9596 E-mail: [email protected] www.SynQor.com QorSeal Packaging ® Our unique QorSeal® packaging approach provides a conduction-cooled mechanical assembly around an SMT constructed power circuit that is low-profile, light-weight, and shielded. REV A 006-0005600 - 08/18/2015