MPS MPS-4000-1U 3-Phase Military AC-DC Power Supply 3-Phase, 80-265VrmsL-L Input Power 47-800Hz Input Frequency Semi-Regulated 24V-48V Output Voltages 4000W Continuous 5250W Transient Output Power Sealed Construction, Ultra low Weight, Compact Size Designed & Manufactured in USA SynQor’s Military AC-DC Power Supply units are designed for the extreme environmental and demanding electrical conditions of Military/Aerospace applications. SynQor’s MPS incorporates field proven high efficiency designs and rugged packaging technologies. This MPS will accept a 3-Phase input with a wide range of input voltage and frequency values while delivering a well‑conditioned continuous 4000W (5250W transient), DC semi-regulated output to the load. The output voltage droops for system stability and for load sharing when units are in parallel. The MPS-4000 Power Supply is designed and manufactured in SynQor’s USA facilities to comply with a wide range of military standards. Combine Up to Eight Units for Higher Power MPS Product Features Specification Compliance ♦ Sealed, weather-proof, shock-proof construction ♦ MPS units are designed to meet: ♦ 4000W output power ♦ MIL-STD-1399-300B - Interface Shipboard ♦ Full power operation: -40°C to +55°C ♦ MIL-STD-810G - Environmental Engineering ♦ 3-Phase AC Input: 80-265Vrms L-L; 47-800Hz ♦ MIL-STD-461F - Electromagnetic Interference ♦ Power factor correction at AC input ♦ MIL-STD-704F - Aircraft Electrical Power ♦ Up to 8 units can be combined for higher power ♦ MIL-STD-1275D - Vehicle Electrical Power ♦ User I/O and Configuration signal port ♦ Synchronized start and stop of multiple units ♦ Battle Mode for over-temperature events ♦ SNMP Network Port ♦ 1U high rack mount unit (17.00” x 20.42”) ♦ Low weight: 28 lbs. In-Line Manufacturing Process ♦ AS9100 and ISO 9001:2008 certified facility ♦ Full component traceability Product # MPS-4000-1U Phone 1-888-567-9596 Contents Technical Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 2 3 3 4 6 7 8 Page 1 MPS MPS-4000-1U Technical Specification INPUT CHARACTERISTICS Operating AC Input 100 Voltage 3-Phase, 80-265VrmsL-L* Frequency 47-800Hz Input Power Factor >0.98 at 47-65Hz 95 Efficiency (%) 90 >0.97 at 400Hz >0.92 at 800Hz Maximum Input Current 23A AC Input Circuit Breaker Rating 25A 85 80 208 Vrms L-L Continuous 208 Vrms L-L Transient 75 115 Vrms L-L Continuous 115 Vrms L-L Transient 70 (Continuous full load, 110VrmsL-L) 65 *Power Derating below 110VrmsL-L (see Figure 2) 0 1000 2000 3000 4000 5000 Output Power (W) Figure 1: 30Vout Efficiency Curves OUTPUT CHARACTERISTICS Total Output Power Continuous 4000W 15s Transient 5250W MIL-STD-1399 115V L-L MIL-STD-1399 200V L-L Table II Steady-state Table II Steady-state Table III Transient Table III Transient 120s 50% 15s 20% Output Voltage (V) 32.5 5000 Output Power (Watts) 208Vrms L-L: 33.0 6000 32.0 4000 Transient 2s Continuous Transient Operation Regions 31.5 Continuous Operation Region 31.0 3000 MIL-STD-1399 3Φ Voltage Ranges Shown 2000 1000 0 2s 20% 115Vrms L-L: Maximum Transient Duty and On-Time 30.5 30.0 29.5 60 80 100 120 140 160 180 200 220 240 260 Input AC Voltage (VrmsL-L) 280 29.0 0 20 40 60 80 100 120 140 160 Output Load (A) Figure 2: Rated Output Power vs Input AC Voltage Product # MPS-4000-1U Phone 1-888-567-9596 Figure 3: 30Vout Droop Characteristics www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 Page 2 MPS MPS-4000-1U Technical Specification ENVIRONMENTAL CHARACTERISTICS MTBF 100kHrs Temperature Methods 501.5, 502.5 Operating Temperature Storage Temperature Altitude Method 500.5 Operating Non-operating Electromagnetic Capability CE101 CE102 CS101 CS106 CS114 CS116 RE101 RE102 RS101 RS103 Environmental Tests Shock/Drop Vibration Fungus Salt Fog Sand and Dust Rain EMI Humidity Mechanical Vibrations of MIL-STD-810G MIL-217F Ground Benign, Ta=25C -40°C — +55°C -40°C — +70°C 0 - 15,000 ft 0 - 40,000 ft MIL-STD-461F 30 Hz - 10 kHz 10 kHz - 10 MHz 30 Hz - 150 kHz 10 kHz - 40 GHz 10 kHz - 200 MHz 10 kHz - 100 MHz 30 Hz - 100 kHz 10 kHz - 18 GHz 30 Hz - 100 kHz 2 MHz - 40 GHz MECHANICAL CHARACTERISTICS Standard 1U Chassis Chassis Size (H x W x D) Case Material Total Weight Connectors AC Input Connector DC Output Connector (+) DC Output Connector (-) User I/O Ports Configuration I/O Port Cooling Exhaust Fans Sound Pressure Level (SPL) Air Flow Two fans in system, above specs are for each fan separately. 1.73”(1U) x 17.00” x 20.42” Aluminum 28 lbs MS3470L14-4PW CGE2E18H5FB-16 CGE2E18H5FWB-16 HD DB15 Female HD DB15 Male 54 dB(A) 0.67(m3/min) 23.7 CFM Method 516.6, Procedures 1,4,6 Method 514.6, CAT 5, 7, 8, 9, 24 Method 508.6 Method 509.5 Method 510.5, Procedures 1,2 Method 506.5 MIL-STD-461F Method 507.5 Method 528 Shipboard Equipment Block Diagram AC INPUT Product # MPS-4000-1U AC to DC w/ PFC and ISOLATION OUTPUT FILTERING INTERFACE CONTROL OUTPUT CAPACITOR Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006493 Rev. B MAIN DC OUTPUT 07/07/2015 Page 3 MPS MPS-4000-1U Technical Specification 5 1 10 15 High Density DB15 Female (15 Pin Connector) Signal PIN TX 2 RS232 DCE Device Transmit RX 3 RS232 DCE Device Receive GND __________ BATTLE_MODE 4, 5 __________ ACIN_GOOD +5V REMOTE_START SHUTDOWN _______ OUT_OK __________ OVER_TEMP 6 11 Function Ground reference for all digital inputs and outputs 6 TTL-Input, pull “low” to engage Battle Mode, has internal pull-up to +5V. 7 Open collector output where “low” indicates AC Input voltage is within range 8 Vout with minimal current drive usable as a pull-up voltage for open collector output signals. Load must be <35mA 12 Drive this line “high” with ≥5mA to enable MPS outputs 13 Drive this line “high” with ≥5mA to disable MPS outputs 14 Open collector output where “low” indicates Main DC Output voltage is within range 15 Open collector output where “low” indicates that the MPS is at or above its maximum temperature Safety & Qualifications (pending) CAN/CSA C22.2 No.60950-1:2007/A1:2011 UL 60950-1:2007/R:2011-12 EN 60950-1:2006/A2:2013 Product # MPS-4000-1U Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 Page 4 MPS MPS-4000-1U Mechanical Features Status Indication Panel MPS-4000-1U UNIT 1.73" 1U On/Off Switch Air intake 17.00" MPS-4000-1U UNIT with AC Input DC Output Product # MPS-4000-1U Fan Exhaust Phone 1-888-567-9596 Ethernet User CONFIG Port I/O Port www.synqor.com AC Input Fan Exhaust Doc.# 005-0006493 Rev. B Ground Circuit Stud Breaker (1/4-20) 07/07/2015 Page 5 MPS MPS-4000-1U Mechanical Diagrams 17.00 [431,8] .750 [19,05] 20.42 [518,6] 19.34 [491,1] 16.000 [406,4] .750 [19,05] .750 [19,05] 1.49 [37,8] .313 [7,95] TYP. .874 [22,2] 1.73 [43,9] Product # MPS-4000-1U Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 Page 6 MPS MPS-4000-1U Accessory Options User Communications (I/O) Cables HD DB15M to DB9F (RS232, 10’) HD DB15M to DB15M (RS232 and Digital I/O, 10’) Network SNMP (Sealed RJ45, 10’) SYN-9301 SYN-9305 SYN-9321 HD DB15F to M12M & M12F (Synchronized Control of Parallel Units, 10’) SYN-9318 Rail Kits Slide Rail Kit SYN-9xxx Fixed Bracket Kit SYN-9038 2 Power Cables (10’ long) AC Input (NEMA L15-30P) SYN-9114 AC Input (Hardwire) SYN-9113 DC Output Negative (Hardwire) SYN-9176 DC Output Positive (Hardwire) SYN-9177 Rackmount Transit Cases Transit Case, 3U, Gray, with Casters2 SYN-9410 Transit Case, 3U, Gray, No Casters SYN-9412 2 Notes: 1: Other Options also available, check the website or contact [email protected] for further information. 2: Fixed Bracket Kit (SYN-9038) with Transit Case (SYN-9410 or SYN-9412) is required for transit and ruggedized use. Optional Rackmount Transit Case Product # MPS-4000-1U Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 Page 7 MPS MPS-4000-1U Ordering Information Family MPS Output Power 4000: 4000W Height 1U: 1.73” AC Input Phase # 3: 3 Phase Part Numbering Example: MPS-4000-1U-3W2ES00-E00 AC Input Frequency DC Output Voltage @ Full Load* W: 47-800Hz 2B: 24V 2D: 28V 2E: 30V 4B: 48V Output Regulation Network E00: Ethernet/SNMP S00: Semi-regulated ECE: Ethernet/ SNMP & CE Marketing For valid part numbers, refer to the website or contact your local sales representative. *Approximate output voltage at full load, output voltage has droop. Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # MPS-4000-1U 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 WARRANTY SynQor offers a 1 year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.synqor.com Doc.# 005-0006493 Rev. B 07/07/2015 Page 8