MultiQor™ Plate Military COTS Configurable Multi-Output DC-DC Power Supply 1 Output 16V to 40V Up to 1500W 90%-95% Standard Configuration Continuous Operating Input Total Output Power Typical Efficiency Operation: -55°C to 100°C (at cold plate) MultiQor™ Plate The MultiQor Plate format of military-grade DC‑DC power supplies provides one customer defined output voltage that is isolated from the input and the cold plate. Using SynQor’s Mil-COTS line of high efficiency, high reliability, fixed switching frequency DC‑DC converters, this supply is designed to comply with MIL-STD‑704 for a 28Vin system when continuous full system power operation is only needed down to 16Vin. The complete assembly is designed to withstand the harsh environments of the Military and Aerospace industries and is compliant with MIL‑STD‑810G requirements. Operational Features ♦ Designed to comply with MIL-STD-704 (A - F) Steady State ♦ High efficiency converters (90%-95%) ♦ Fixed frequency switching provides predictable EMI ♦ No minimum load requirement ♦ Soft start of all outputs Control Features ♦ System On/Off control (isolated) ♦ Output voltage Inhibit control (isolated) ♦ Remote Sense for the output voltage ♦ Output voltage trim (-20%, +10%) available ♦ Input Good signal (isolated) Optional Features ♦ Remote Sense Jumpers ♦ Output current sharing Mechanical Features ♦ Multiple physical formats - P1: 3.80” x 6.90” x 0.97” (Single output) - P2: 3.80” x 6.90” x 0.97” (Single output) - P3: 6.70” x 6.93” x 0.97” (Single output) ♦ Refer to mechanical diagrams for weight ♦ Cold plate with mounting holes for connection to heat removal system ♦ Cover Protection Features ♦ Input under-voltage lockout ♦ Output current limit and short circuit protection ♦ Output over-voltage protection ♦ Thermal shutdown ♦ Automatic restart for all of the above ♦ Active back bias current limit Product # MTQ-Px-DC28 Phone 1-888-567-9596 Safety Features ♦ 1500Vdc @ 30 MΩ input-to-output isolation ♦ Internal input fuse Contents Page No. Configurations.......................................................................................2 Converters Listed by Vout.....................................................................3 Block Diagrams......................................................................................4 Family Input Characteristics.................................................................7 Family Charts.........................................................................................8 Qualifications Tests and Screening......................................................9 Mechanical Drawings..........................................................................10 Input Control Circuitry ........................................................................13 Accessory Information........................................................................14 Ordering Information...........................................................................15 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 1 MultiQor™ Plate Configurations SINGLE OUTPUT P1 INPUT CONVERTER #1 OUTPUT 1 DUAL OUTPUT P2 CONVERTER #1 OUTPUT 1 INPUT CONVERTER #2 P1 DC-DC CONVERTER OPTIONS: • Any Half-Brick converter from the MCOTS-28 Family • Size: 3.80” x 6.90” x 0.97” • Typical Weight: 1.2 LBS (1 HB) P2 DC-DC CONVERTER OPTIONS: • Any Half-Brick converters from the MCOTS-28 Family • Size: 3.80” x 6.90” x 0.97” • Typical Weight: 1.3 LBS (2HB) TRIPLE OUTPUT P3 CONVERTER #1 CONVERTER #2 INPUT Product # MTQ-Px-DC28 OUTPUT 1 CONVERTER #3 Phone 1-888-567-9596 www.synqor.com P3 DC-DC CONVERTER OPTIONS: • Any Half-Brick converters from the MCOTS-28 Family • Size: 6.70” x 6.93” x 0.97” • Typical Weight: 2.5 LBS (3 HB) Doc.# 005-0006647 Rev. C 07/10/2015 Page 2 MultiQor™ Plate Converters Listed by Vout Available MCOTS-28 DC-DC Converters Half-Brick Zeta Series (MCOTS-C-28-xx-HZ) Vout 1.8 3.3 Power† Output Current‡ Efficiency @ 28Vin (Full Load) Ripple & Noise (pk to pk) Output OVP Setpoint No Load Input Current 5.0* 300W 7.0 12.0 15.0 24.0 28.0 504W 510W 504W 504W 40.0 48.0 50.0 500W 60A 42A 34A 21A 18A 10A 92% 94% 94% 93% 93% 94% 135mV 100mV 100mV 250mV 100mV 250mV 6.2V 14.8V 18.5V 29.5V 36.4V — 290mA 310mA 340mA 300mA 340mA 340mA Full system power operation at –55°C to +100°C, designed for Mil-COTS applications. * 5V output option does not require output power derating; full-power is available across the entire input range of 16-40Vin. † Available output power is derated based on operating input voltage. See charts on page 8 for derating curves. ‡ Multiple output cables wired in parallel may be required depending on desired output current and configuration selected. Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 3 MultiQor™ Plate Block Diagram for P1 V1 + V1RTN V1 Vin+ V1MONITOR+ V1SNS + V1TRIM V1SNS – V1MONITOR- Isolated DC-DC Converter Vin rtn LOAD Plate V1 INH Supervisory Circuit System ON/OFF (with Isolation) AGND INPUT GOOD Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 4 MultiQor™ Plate Block Diagram for P2 V1 + V1RTN V1 Vin+ V1MONITOR+ V1SNS + Isolated DC-DC Converter Vin rtn LOAD V1SNS – V1MONITOR- Plate V2 Isolated DC-DC Converter V1, 2 INH Supervisory Circuit System ON/OFF (with Isolation) AGND INPUT GOOD Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 5 MultiQor™ Plate Block Diagram for P3 V1 + V1RTN V1 Vin+ V1MONITOR+ V1SNS + Isolated DC-DC Converter Vin rtn LOAD V1SNS – V1MONITOR- Plate V2 Isolated DC-DC Converter V3 Isolated DC-DC Converter V1, 2, 3 INH Supervisory Circuit System ON/OFF (with Isolation) AGND INPUT GOOD Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 6 MultiQor™ Plate MTQ-Px-DC28 Family Input Characteristics Parameter ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient (≤ 1 s) Isolation Voltage Operating Temperature Storage Temperature ELECTRICAL CHARACTERISTICS Input Voltage Continuous Transient Under-Voltage Lockout Turn-On Input Voltage Threshold FEATURE CHARACTERISTICS System On/Off Control System On-State Voltage System Off-State Voltage Inhibit Control Converter On-State Voltage Converter Off-State Voltage Min. Typ. Max. Units 60 50 1500 100 135 V V V °C °C 40 50 V V 15.7 V -0.5 2.5 0.7 8 V V -0.5 2.5 0.7 8 V V -1 -1500 -55 -65 16 15.1 15.4 Notes & Conditions Non-Operationg 100ms transient, square Input/Output to Plate Plate Temperature 50V transient for 100ms Pin 9 (P1/P2) or Pin 10 (P3) of J5, referenced to AGND Pin can also be left open Pin 2 (P1/P2) or Pin 5 (P3) of J5, referenced to AGND Pin can also be left open See individual DC-DC Converter and Filter Datasheets for more information regarding performance specifications, (MCOTS-C-28-xx-HZ). Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 7 MultiQor™ Plate 520 24 Vout 505 28 Vout 490 490 50 Vout 475 475 15 Vout Output Power (W) Output Power (W) 520 12 Vout 505 460 445 430 415 460 445 430 415 400 400 385 385 370 370 40 38 36 34 32 30 28 26 24 22 20 18 40 16 38 36 34 32 Input Voltage (V) 1000 12 Vout 970 26 24 22 20 1000 18 16 24 Vout 970 28 Vout 940 940 50 Vout 910 910 15 Vout Output Power (W) Output Power (W) 28 Figure 2. MTQ-P1 24V/28V/50V Output Power Derating Across Entire Input/ Thermal Operating Range Figure 1. MTQ-P1 12V/15V Output Power Derating Across Entire Input/ Thermal Operating Range 880 850 820 790 760 880 850 820 790 760 730 730 700 700 670 670 40 38 36 34 32 30 28 26 24 22 20 18 16 40 38 36 34 32 Input Voltage (V) 30 28 26 24 22 20 18 16 Input Voltage (V) Figure 3. MTQ-P2 12V/15V Output Power Derating Across Entire Input/ Thermal Operating Range 1500 Figure 4. MTQ-P2 24V/28V/50V Output Power Derating Across Entire Input/ Thermal Operating Range 1500 12 Vout 1460 24 Vout 1460 15 Vout 1420 28 Vout 1420 1380 1380 1340 1340 Output Power (W) Output Power (W) 30 Input Voltage (V) 1300 1260 1220 1180 1140 1300 1260 1220 1180 1140 1100 1100 1060 1060 1020 1020 980 50 Vout 980 40 38 36 34 32 30 28 26 24 22 20 18 16 40 Input Voltage (V) Phone 1-888-567-9596 36 34 32 30 28 26 24 22 20 18 16 Input Voltage (V) Figure 5. MTQ-P3 12V/15V Output Power Derating Across Entire Input/ Thermal Operating Range Product # MTQ-Px-DC28 38 Figure 6. MTQ-P3 24V/28V/50V Output Power Derating Across Entire Input/ Thermal Operating Range www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 8 MultiQor™ Plate Mil-COTS DC-DC Converter Qualification Details # Tested (# Failed) Consistent with MIL-STD-883F Method Life Testing Visual, mechanical and electrical testing before, during and after 1000 hour burn-in @ full load 15 (0) Method 1005.8 Shock-Vibration Visual, mechanical and electrical testing before, during and after shock and vibration tests 5 (0) +85˚C, 95%RH, 1000 hours, 2 minutes on/6 hours off 8 (0) Method 1004.7 500 cycles of -55˚C to +100˚C (30 minute dwell at each temperature 10 (0) Method 1010.8 15 pins 15 (0) Method 2003 -65˚C to +110˚C across full line and load specifications in 5˚C steps 7 (0) 70,000 feet (21 km), see Note 2 (0) Test Name Humidity Temperature Cycling Solderability DMT Altitude Consistent with MIL-STD-883F Method 5005 MIL-STD-202, Methods 201A & 213B Condition A Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Mil-COTS DC-DC Converter Screening Screening Baseplate Operating Temperature Storage Temperature Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Test Final Visual Inspection Process Description S-Grade -55˚C to +100˚C -65˚C to +135˚C Yes IPC-610, Class III Method 1010, Condition B, 10 Cycles 100˚C Baseplate 100% MIL-STD-2008 M-Grade -55˚C to +100˚C -65˚C to +135˚C Yes Yes 12 Hours 25˚C Yes 96 Hours -55˚C, +25˚C, +100˚C Yes MTQ-Px-DC28 Assembly Qualification Environment Tests Vibration Shock/Drop ESD Product # MTQ-Px-DC28 Process Description Method 514.6 Method 516.6 EN 61000-4-2 Phone 1-888-567-9596 Details Specification Procedure I Procedure I Contact Discharge 20G’s (0.2 g 2/Hz); 10-2000Hz 40G’s (11ms); 75G’speak (6ms); Sawtooth Pulse Level 2 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 9 MultiQor™ Plate Mechanical Drawings P1 1.49 [37.8] 1.852 [47.04] A3 4-40 THREAD (x2) 0.15 [3.9] 3.490 [88.65] 5 1 10 0.48 [12.3] 3.80 [96.5] A2 A1 6 Input Connector (J5) 13W3 Pin 1 2 3 4 5 6 7 Name AGND INH NC NC NC INPUT_GOOD NC Function Analog Ground Inhibit [Ref to AGND] Not Connected Not Connected Not Connected [Ref to AGND] Not Connected 8 9 10 A1 A2 A3 NC ON/OFF VIN— COM IN VIN— VIN+ Not Connected [Ref to AGND] [Signal Connection] Chassis [Power connection] [Power connection] 123 456 A3 2.50 [63.5] A2 5 1 10 A1 6 6.90 [175.3] 123 456 Output Connector (J1) 2.50 [63.5] 0.177 [ 4.50 ] (x6) See Note 5 0.61 [15.5] 2.65 [67.3] 0.65 [16.5] 0.24 [6.0] 0.97 [24.6] Pin 1 2 3 4 5 6 Name MONITOR+ NC MONITOR— VSENSE+ NC VSENSE— NOTES: 1. All dimensions in inches [MM} 2. Tolerances: X.XX ±0.02 IN [±0.5MM] X.XXX ±0.010 IN [±0.25MM] 3. Connector Part Numbers: J5 COMBO-D 13W3 MALE J1-2 MOLEX 430450606 4. Weight: 0.221 [5.61] Product # MTQ-Px-DC28 1.000 [25.40] 1.000 [25.40] Phone 1-888-567-9596 OUTPUT POWER TERMINAL (x4) M4 THREADED POST www.synqor.com Function Output Monitor Positive Not Connected Output Monitor Negative Sense Positive Not Connected Sense Negative Total assembly weight depends on actual converter used. Typical Weight: 1.16 LBS (1 HB) 5. Torque Spec for Output Terminals, 6in—lbs. Doc.# 005-0006647 Rev. C 07/10/2015 Page 10 MultiQor™ Plate Mechanical Drawings P2 1.49 [37.8] 1.852 [47.04] A3 4-40 THREAD (x2) 0.15 [3.9] 3.490 [88.65] 5 1 10 0.48 [12.3] 3.80 [96.5] A2 A1 6 Input Connector (J5) 13W3 Pin 1 2 3 4 5 6 7 8 9 10 A1 A2 A3 Name AGND INH NC NC NC INPUT_GOOD NC NC ON/OFF VIN— COM IN VIN— VIN+ Function Analog Ground Inhibit [Ref to AGND] Not Connected Not Connected Not Connected [Ref to AGND] Not Connected Not Connected [Ref to AGND] [Signal Connection] Chassis [Power connection] [Power connection] 123 456 A3 2.50 [63.5] A2 5 1 10 A1 6 6.90 [175.3] 123 456 Output Connector (J1) 2.50 [63.5] 0.177 [ 4.50 ] (x6) See Note 5 0.61 [15.5] 2.65 [67.3] 0.65 [16.5] 0.24 [6.0] 0.97 [24.6] Pin 1 2 3 Name MONITOR+ NC MONITOR— 4 5 6 VSENSE+ NC VSENSE— Product # MTQ-Px-DC28 1.000 [25.40] 1.000 [25.40] Phone 1-888-567-9596 OUTPUT POWER TERMINAL (x4) M4 THREADED POST www.synqor.com Sense Positive Not Connected Sense Negative NOTES: 1. All dimensions in inches [MM} 2. Tolerances: X.XX ±0.02 IN [±0.5MM] X.XXX ±0.010 IN [±0.25MM] 3. Connector Part Numbers: J5 COMBO-D 13W3 MALE J1-2 MOLEX 430450606 4. Weight: 0.221 [5.61] Function Output Monitor Positive Not Connected Output Monitor Negative Total assembly weight depends on actual converter used. Typical Weight: 1.49 LBS (2 HB) 5. Torque Spec for Output Terminals, 6in—lbs. Doc.# 005-0006647 Rev. C 07/10/2015 Page 11 MultiQor™ Plate Mechanical Drawings P3 3.73 [94.6] 2.500 [63.50] 0.48 [12.3] A1 A2 1 2 3 4 5 6 A3 A4 A5 7 8 9 10 11 12 Input Connector (J5) 17W5 4-40 THREAD (2X) 6.70 0.16 [3.9] 6.390 [170.2] [162.31] 2.50 [63.5] 6.93 [176.0] Pin 1 2 3 4 5 6 7 8 9 10 11 12 A1 A2 A3 A4 A5 Name Function PIN LOCATIONS INPUT_GOOD [Ref to AGND] NC Not Connected NC Not Connected NC Not Connected INH Inhibit [Ref to AGND] AGND Analog Ground NC Not Connected NC Not Connected VIN— [Signal Connection] ON/OFF [Ref to AGND] NC Not Connected NC Not Connected VIN+ [Power connection] VIN+ [Power connection] VIN— [Power connection] 1 2 3 4 5 6 A3 VIN— [Power connection] A1 A4 A5 A2 COM IN 7 8 9 10 11Chassis 12 123 456 PIN LOCATIONS 2.50 [63.5] 123 456 0.62 [15.9] 0.177 x6 [4.50] See Note 5 3.35 [85.1] 0.97 [24.6] 0.24 [6.0] 0.222 [5.64] 1.100 [27.95] 1.100 [27.94] 0.780 [19.81] 1.100 [27.95] 0.780 [19.81] OUTPUT TERMINAL x6 M4 THREADED POST Output Connector (J1) Pin 1 2 3 4 5 6 Name MONITOR+ NC MONITOR— VSENSE+ NC VSENSE— Function Output Monitor Positive Not Connected Output Monitor Negative Sense Positive Not Connected Sense Negative NOTES: 1. All dimensions in inches [MM} 2. Tolerances: X.XX ±0.02 IN [±0.5MM] X.XXX ±0.010 IN [±0.25MM] 3. Connector Part Numbers: J5 COMBO-D 17W5 MALE J1-3 MOLEX 430450606 4. Weight: Total assembly weight depends on actual converter used. Typical Weight: 2.49 LBS (3 HB) 5. Torque Spec for Output Terminals, 6in—lbs. Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 12 MultiQor™ Plate MultiQor Control Circuitry Features The MTQ-Px-DC28 has control feature signals available on the connector, J5. Converter SYSTEM ON/OFF: The MTQ-Px-DC28T has two options for the user to control when a converter is on or off. There is a SYSTEM ON/OFF control, shown in Figure A. The SYSTEM ON/OFF pin, Pin 9 (P1/P2) or Pin 10 (P3) of J5, must be pulled high to turn all the converters off. The SYSTEM ON/OFF controls are referenced to AGND, Pin 1 (P1/P2) or Pin 6 (P3) of J5. INHIBIT Controls: MTQ-Px-DC28 has an INHIBIT control, shown in Figure B. The specific INHIBIT pin, Pin 2 (P1/P2) or Pin 5 (P3) of J5, must be pulled high to keep the converter(s) off even when the SYSTEM ON/OFF pin is low. The INHIBIT controls are referenced to AGND, Pin 1 (P1/P2) or Pin 6 (P3) of J5. Control Summary System On/Off Inhibit Output(s) Low Low On High High Off High x Off x High Off Pin 9 (P1/P2) or Pin 10 (P3) (System On/Off) 1kΩ 0.1uF 100pF Pin 1 (P1/P2) or Pin 6 (P3) (AGND) To Converters Figure A: An equivalent circuit looking into the SYSTEM ON/OFF pin. Pin 2 (P1/P2) or Pin 5 (P3) (INH) 1kΩ 0.1uF 100pF Pin 1 (P1/P2) or Pin 6 (P3) (AGND) To Converter Figure B: An equivalent circuit looking into the INHIBIT pin. 5.0V Pin 6 (P1/P2) or Pin 1 (P3) 10kΩ (Bus Good) INPUT GOOD: The INPUT GOOD signal, Pin 6 (P1/P2) or Pin 1 (P3) of J5, is an open collector output which is pulled low when the converters have an input voltage above 16V. This signal is referenced to AGND, Pin 1 (P1/P2) or Pin 6 (P3) of J5. An example external 5V pull-up circuit is shown in Figure C. Converter VIN Detection External resistor & bias voltage 0.1uF Pin 1 (P1/P2) or Pin 6 (P3) (AGND) Figure C: An equivalent circuit looking into the INPUT GOOD pin with an example external pull-up circuit. Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 13 MultiQor™ Plate MultiQor Plate Cables These cables can be used with MultiQor Plates and Adaptor Boards with multiple output options to accommodate different levels of output current. Description Part Number Input mating cable with pre-stripped wire ends (36”) P1 MTQ-CBL-INPUT1C Input mating cable with pre-stripped wire ends (36”) P2 MTQ-CBL-INPUT3C Input mating cable with pre-stripped wire ends (36”) P3 MTQ-CBL-INPUT2C Output signal mating cable with pre-stripped wire ends (36”) MTQ-CBL-OUT1CS Output power mating cable (20A) with pre-stripped wire ends (36”) MTQ-CBL-OUT1CP20 Output power mating cable (40A) with pre-stripped wire ends (36”) MTQ-CBL-OUT1CP40 Output power mating cable (60A) with pre-stripped wire ends (36”) MTQ-CBL-OUT1CP60 POWER CONNECTION NOTE: J1 - J4 Monitor Pins are not rated to carry the converter’s output. Output terminal studs should be used as shown. Product # MTQ-Px-DC28 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 14 MultiQor™ Plate Ordering Information / Part Numbering MTQ - P1 Plate Format Family (# of Converters) P1: 1 converter P2: 2 MTQ converters P3: 3 converters - DC28 - XXXXXXXX - S V - MIL-STD Compliance - 8 Digit Application Identification Number - Screening Optional Character DC28: MIL-STD-704 (A-F) (Steady State) 8 Digit Application Identification Number S: S-Grade M: M-Grade V: Cover Not all combinations make valid part numbers, please contact SynQor to order a configured solution. Example: MTQ-P3-DC28-XXXXXXXX-SV Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # MTQ-Px-DC28 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 WARRANTY SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.synqor.com Doc.# 005-0006647 Rev. C 07/10/2015 Page 15