Power Converters & EMI Filters Advancing the Power Curve® Products for the Global Industrial Market Environment Made in USA SynQor Headquarters 155 Swanson Road Boxborough, MA 01719 Toll Free (USA): 888-567-9596 Phone: 978-849-0600 Fax: 978-849-0602 E-mail: [email protected] QMS#: 005-0005954 - 08/13 www.SynQor.com Isolated DC-DC Converters 95% Efficiency Operational Features •• High efficiency up to 95% •• Input voltage ranges from 9V to 425V •• Output power up to 600W •• Fixed frequency switching, low output noise •• No minimum load requirement •• Full Feature optional on some models General Specifications •• Operating Temperature •• Output Voltage Set Point •• Output Voltage Ripple •• Transient Response •• Isolation Voltage -40ºC to +100ºC ±1.0% <1% of Vout (typ.) <7% of Vout (typ.) Up to 4250Vdc Mechanical Features •• Industry standard pin-out configurations •• Flanged baseplate available •• Industry standard footprints: Full Brick: 2.48"x 4.69" Half Brick: 2.39"x 2.49" Quarter Brick: 1.54"x 2.39" Sixteenth Brick: 1.04"x 1.44" PROTECTION/CONTROL •• Input under-voltage lockout •• Output current limit and short circuit protection •• Active back bias limit prevents damage to converter from external load induced pre-bias •• Output over-voltage protection •• Thermal shutdown •• Trimable output voltages SAFETY IQ12 - IQ48 •• Basic Insulation •• 2250V, 30MΩ input-to-output isolation •• UL 60950-1/R:20011-12 •• CAN/CSA-C22.2 No. 60950-1/A1:20011 •• EN60950-1/A12:2011 IQ64 - IQ4H •• Reinforced Insulation •• Up to 4250V, 100MΩ input-to-output isolation •• UL 60950-1/R:20011-12 •• CAN/CSA-C22.2 No. 60950-1/A1:20011 •• EN60950-1/A12:2011 •• CE marked EMI DC & AC Filters DC Operational Features •• Low DC resistance •• >80dB differential noise attenuation @250kHz or @500kHz •• >36dB common-mode noise attenuation @250kHz or >50dB common-mode noise attenuation @500kHz •• Bulk capacitance provides input system stabilization for downstream power converters •• No electrolytic capacitors (all ceramic design) •• High-voltage isolation between chassis and input / output •• Wide temperature range operation DC Mechanical Features •• Industry standard form factor Quarter Brick: 1.54" x 2.39" •• Flanged baseplate available AC Filters Operational Features •• Universal Input voltage range •• Up to 765W output power •• All ceramic capacitor design •• Internally damped •• Output TVS device included to clamp filter over-ring •• High voltage isolation between baseplate & input / output •• Wide temperature range operation •• Low power dissipation •• Complies with industry EMI standards when used with SynQor PFC and DC-DC converter modules AC Mechanical Features •• Industry standard footprints Half Brick: 2.39" x 2.49" •• Flanged baseplate available ISOLATED DC-DC CONVERTERS IQ12 Vout 1.2V 1.5V 1.8V 2.5V 3.3V 5V 7V 12V 15V 24V 28V 15A 12A 12A 9.5A 7.5A 6.5A 4A 30V 40V 48V 4.5A 3.7A 12Vdc Input (9-22Vdc Input Range, Transient 25V) Half Brick HPC 60A 50A 36A QTC 40A 30A 20A 14A 8A 7A 15A 10A 7A 4A 3A HTC 50A Quarter Brick QGC Sixteenth SMC 25A IQ24 Vout 1.2V Brick SKC 40A 30A 20A 25A 16A 1.5V 25A 14A 1.8V 20A 20A 10A 2.5V 8A 3.3V 28A 15A 5A 5V 10A 6A 3.5A 7V 5A 2A 6A 5A 3.5A 3A 3A 3A 2A 2.4A 1.5A 1.7A 12V 15V 24V 28V 30V 40V 60A 42A 34A 21A 18A 12.5A 18A 15A 10A 9A 6.5A 7.5A 5.5A 10A 8A 5A 48V 50V 24Vdc Input (18-36Vdc Input Range, Transient 50V) HZC Half Brick HEC HPC 60A 50A 40A QTC 40A 30A 24A 2:1 INPUT RATIO HTC Quarter Brick 50A QGC 40A 32A QMC 25A 30A 18A 13A 17A 7.5A 7A 4A 2A 1.7A 12V 15V 24V 28V 60A 50A 40A 25A 21.5A 34A 16A 13A 8A 7A SMC 25A 25A 25A 20A 15A 10A 5A 3.5A IQ48 Vout 1.2V 1.5V 1.8V 2.5V 3.3V 5V 7V SKC 20A 16A 14A 10A 8A 5.5A 13A Sixteenth Brick 6A 14A 3.7A 4A 10A 4.5A 3.3A 4A 2.5A 2A 1.2A 3A 8A 1.8A 3A 30V 40V 48V 50V 48Vdc Input (34-75Vdc Input Range, Transient 100V) Half Brick Quarter Brick HZC HPC 60A 60A QTC 40A 30A 25A 20A HTC 50A QGC 45A 32A 25A 46A 21A 21A 17A 10.5A 12A 10A 6A 7A 4A 2A 3A 1.7A 30V 15A 9A Sixteenth Brick SMC 25A 25A 25A 20A 15A 10A 5A 3.5A IQ72 Vout 1.8V 3.3V 5V 7V 12V 15V 24V 28V 21A 17A 10.4A 9A 12A 10A 6A SKC 20A 16A 14A 10A 8A 7A 9A Quarter Brick HPC 60A 60A 46A QTC 40A 30A 25A HTC QGC 50A 32A 45A 25A 34A 20A 16A 20A 15A 9A 13A 7A 8A 4.5A 7A 4.5A 5A 3.5A 5A 3.5A 40V 48V 6.3A 5.2A 5A 6.3A 5A 72Vdc Input (42-110Vdc Input Range) Half Brick 15A 4A 3A 2A 5.2A 4A 3A 2.2A 12A LISTED BY PACKAGE AND OUTPUT VOLTAGE IQ1B Vout 1.8V 3.3V 5V 7V 12V 15V 24V 28V 21A 16A 17A 13A 10A 8A 9A 7A 30V 40V 48V 6.3A 5A 5.2A 4A 2:1 INPUT RATIO 110Vdc Input (66-160Vdc Input Range, Transient 170V) Half Brick HPC HTC 60A 50A 60A 45A 48A 34A Quarter Brick QTC QGC 40A 32A 30A 23A 25A 18A 20A 15A 12A 9A 10A 7A 6A 4.5A IQ4H Vout 1.8V 2.5V 3.3V 5V 12V 15V 24V 80A 50A 40A 25A 5A 3.5A 28V 3A 2A 48V 385Vdc Input (180-425Vdc Input Range, Transient 475V) Full FTC 21.4A 12.5A Half HTC 70A 70A 60A 50A 25A 20A 12.5A 10.7A 6.3A Quarter QTC 30A 30A 30A 30A 13A 10A 6.3A 5.4A 3.1A IQ2H Vout 1.8V 2.5V 3.3V 5V 12V 15V 24V 28V 48V 5.3A 3.1A 12V 15V 24V 28V 15A 12A 12A 9.5A 7.5A 6A 6.5A 5A 4A 3A 210Vdc Input (90-210Vdc Input Range, Transient 250V) Quarter QTC IQ18 Vout 30A 1.2V 1.5V 1.8V 2.5V 3.3V 5V 7V 30V 40V 48V 4.5A 3.5A 3.7A 3A 4:1 INPUT RATIO 18Vdc Input (9-36Vdc Input Range, Transient 40V) Half Brick HPC HTC 60A 50A 50A 40A 36A 28A Quarter Brick QTC QGC 40A 30A 30A 20A 20A 15A 14A 10A 8A 6A 7A 5A Sixteenth Brick SMC SKC 25A 20A 25A 16A 25A 14A 20A 10A 15A 8A 10A 5A 7A 3.5A 4A 2A 3A 1.7A IQ36 Vout 1.2V 1.5V 1.8V 2.5V 3.3V 5V 7V 12V 15V 24V 28V 7.5A 5.5A 3A 2.4A 30V 2A 1.5A 40V 48V 5.5A 4A 4.5A 3.2A 36Vdc Input (18-75Vdc Input Range) Half Brick HPC HTC 60A 50A 50A 40A 40A 30A 30A 22A 18A 13A 14A 10A 9A 6.5A Quarter Brick QTC QGC 40A 32A 30A 25A 24A 18A 17A 13A 10A 7.5A 8A 6A 5A 3.7A Sixteenth Brick SMC SKC 25A 20A 25A 16A 25A 14A 20A 10A 15A 8A 10A 5A 7A 3.5A 4A 2A 3A 1.7A IQ70 Vout 1.8V 3.3V 5V 7V 12V 15V 24V 28V 30V 20A 15A 16A 12A 10A 7.5A 8.5A 6.5A 11A 7A 8.6A 5.5A 5.5A 3.5A 4A 3A 40V 48V 6A 4.5A 5A 3.8A 70Vdc Input (34-135Vdc Input Range) Half Brick HPC HTC 60A 50A 57A 43A 44A 32A Quarter Brick QTC QGC 40A 32A 30A 23A 24A 17A 18A 12A 4.4A 2.8A 2.7A 1.8A 2.5A 1.8A LISTED BY PACKAGE AND OUTPUT VOLTAGE Vout IQ32 1.8V 3.3V 5V 7V 12V 15V 24V 28V 30V 40V 21A 17A 10A 9A 6A 10A 8A 4.5A 3A 48V 50V 32Vdc Input (9-75Vdc Input Range, Transient 100V) HZC 8:1 INPUT RATIO Half Brick 50A HPC 55A 45A 32A Quarter Brick QTC QGC 35A 25A 25A 15A 17A 10A IQ64 Vout 1.8V HTC 45A 33A 13A 24A 3.3V 12A 7A 5V 7A 4A 7V 11A 6.7A 5.5A 3.3A 3.5A 2A 5.8A 5A 4A 2.8A 1.6A 12V 15V 24V 28V 16A 12A 13A 10A 8A 6A 7A 5.5A 3.4A 5A 2.5A 1.8A 1A 30V 40V 48V 5A 3.8A 4A 3A 64Vdc Input (18-135Vdc Input Range) Half Brick HPC HTC 60A 50A 50A 40A 36A 28A Quarter Brick QTC QGC 36A 25A 27A 15A 20A 10A 14A 7A 8A 4A 6.5A 3.3A 4A 2A IQ90 Series 1.8V 3.3V 5V 7V 12V 15V 24V 28V 19A 15A 9.5A 8A 3.2A 1.6A 30V 2A 1A 40V 48V 5.7A 4.6A 90Vdc Input (34-160Vdc Input Range) HPC 12:1 RATIO Half Brick 60A 53A 40A HTC 50A 40A 30A Quarter Brick QTC QGC QMC 40A 32A 25A 30A 23A 15A 24A 17A 10A IQ68 Vout 1.8V 3.3V 5V 13A 10A 6.5A 17A 12A 7A 10A 7A 4A 8A 5.5A 3.3A 5A 3.5A 2A 7V 12V 15V 24V 5.7A 4A 4A 2.8A 1.6A 28V 30V 3.2A 2.5A 1.8A 1A 40V 48V 68Vdc Input (12-150Vdc Input Range, Transient 170V) Half Brick Quarter Brick HGC 10.6A 4.4A 2.2A 1.1A QMC 5.3A 2.2A 1.1A 0.55A InQor EMI DC & AC Filters DC Filter Model Numbers Input Voltage Surge3 Continuous (<100ms) Output Current Isolation Voltage (to case) Maximum DC Resistance @ 100°C Differential-Mode Attenuation Common-Mode Attenuation 30A 2250V 20mΩ >80dB @ 250kHz >36dB @ 250kHz 10A 2250V 70mΩ >80dB @ 500kHz >50dB @ 500kHz Quarter Brick IQ040PFQTC30 IQ080PFQTC20 IQ200PFQTC10 IQ500PFQTC04 AC Line Filter Model Number ±40V ±50V ±80V ±100V 20A ±500V ±630V 4.0A ±200V ±250V 2250V 2500V 32mΩ >80dB @ 250kHz 180mΩ AC Line Frequency AC Line Voltage Output Current 50/60Hz 85-264Vrms 9Arms >36dB @ 250kHz >80dB @ 500kHz POUT @VAC MAX MIN >50dB @ 500kHz Dissipation at POUT @VAC Isolation Voltage (to case) 13W 2250Vpk MAX MIN Half Brick ACFI060HTC230 765W Refer to the website, contact your local sales representative or distributor for valid part numbers. Specifications change without notice. InQor PRODUCT FAMILY MATRIX 2:1 INPUT RATIO 9V 18V 25V Input Voltage Range(s) 34V 75V Input Range: 9-22V Transient: 25V Max. Power: 182W Eff.: Up to 92% IQ18 Input Range: 18-36V Transient: 50V Max. Power: 504W Eff.: Up to 95% IQ48 Input Range: 34-75V Transient: 100V Max. Power: 600W Eff.: Up to 95% 170V IQ2H Input Range: 9-36V Transient: 40V Max. Power: 182W Eff. : Up to 92% IQ24 Input Range: 90-210V Transient: 250V Max. Power: 600W Eff.: Up to 90% IQ36 Input Range: 18-75V Max. Power: 220W Eff.: Up to 93% IQ72 IQ70 Input Range: 42-110V Max. Power: 255W Eff.: Up to 93% IQ1B 100V 4:1 INPUT RATIO IQ12 Input Range: 34-135V Max. Power: 240W Eff.: Up to 93% Input Range: 66-160V Transient: 170V Max. Power: 255W Eff.: Up to 93% IQ4H Input Range: 180-425V Transient: 475V Max. Power: 600W Eff.: Up to 90% 475V 8:1 INPUT RATIO 12:1 INPUT RATIO Input Voltage Range(s) 9V 18V 34V IQ32 Input Range: 9-75V Transient: 100V Max. Power: 255W Eff.: Up to 91% 75V IQ64 Input Range: 18-135V Max. Power: 200W Eff.: Up to 91% IQ68 Input Range: 12-150V Transient: 170V Max. Power: 53W Eff. : Up to 90% IQ90 Input Range: 34-160V Max. Power: 228W Eff.: Up to 94% 170V InQor PART NUMBERING GUIDE Product Cont. Input Family Voltage Output Voltage 12: 9-22V 18: 9-36V 24: 18-36V 32: 9-75V 36: 18-75V 48: 34-75V 64: 18-135V 68: 12-150V 70: 34-135V 72: 42-110V 90: 34-160V 1B: 66-160V 2H: 90-210V 4H: 180-425V 012:1.2V 015:1.5V 018:1.8V 025:2.5V 033:3.3V 050:5.0V 070:7.0V 120:12V 150:15V 240:24V 280:28V 300:30V 400:40V 480:48V 500:50V IQ Package Size S:Sixteenth Brick Q:Quarter Brick H:Half Brick F:Full Brick Performance Series K: Kilo M:Mega G: Giga T: Tera P: Peta E: Exa Z: Zeta Thermal Design C:Encased D: Encased Non-threaded Baseplate V: Flanged Baseplate Max. Iout 60:60A 50:50A 30:30A 10:10A 06:6A 02:2A (not all shown) Options Description Enable Logic Pin Length Features N: Negative R: 0.180" S: Standard F: Full Feature Part Numbering Example: IQ1B480QTC03NRS * For valid part numbers, refer to the website or contact your local sales representative or distributor. Non-Isolated DC-DC Converters OPERATIONAL •• Ultra-high efficiency up to 95% •• Wide input voltage ranges: 9-20V (NQ20); 9-40V (NQ40); 9-60V (NQ60); 9-90V (NQ90) •• Buck or Buck/Boost Mode available •• Maximum input/output currents up to 40A •• Suitable for use in Intermediate Bus Architectures •• On-board input and output filtering •• No minimum load requirement •• Remote sense and wide output voltage trim PROTECTION/CONTROL •• Input under-voltage lockout (UVLO) •• Output current limit (OCP) and short circuit protection •• Output over-voltage protection (OVP) •• Thermal shutdown (OTP) •• Output voltage trim BATTERY CHARGING (Key feature of Trimmable Current Limit) •• Provides the power conversion platform for battery charging •• Output current limit is externally controlled for constant-current charging •• Current can be set with an external resistor or an active circuit •• Current analog signal provided for instrumentation and control functions •• Ideal diode output stage with zero back-drive currents prevents discharge of battery when not charging •• Output voltage set-point is independently controlled through trim pin •• Unit will smoothly transition between current and voltage modes as charging cycle needs charge SAFETY •• UL 60950-1:2007, reinforced insulation to baseplate •• CAN/CSA-C22.2 No. 60950-1:2007 •• EN60950-1/A12:2011 MECHANICAL •• Industry standard pin-out configurations •• Industry standard footprints: Eighth Brick: 0.99"x 2.39" x 0.50" Quarter Brick: 1.54"x 2.39" x 0.50" Half Brick: 2.49"x 2.39" x 0.51" NiQor Hi-Voltage listed by Package and output voltage NQ20 Series 0-20V 9-20Vdc Input Range Quarter Brick Eighth Brick NQ40 Series 0-40V 9-40Vdc Input Range QG 40A ET 20A EG 10A Quarter Brick Eighth Brick NQ60 NQ Input Voltage Mode Output Voltage Buck 20:0-20V 20:9-20V T: 1 8 40:9-40V ( / & ¼) 40:0-40V 60:9-60V W:Buck/ 60:0-60V 90:9-90V Boost 90:0-90V 0-60V QG 30A Half Brick HG 40A ET 15A Quarter Brick QG 20A EG 8A ET 10A EG 5A Eighth Brick Package Size Perf. Series Thermal Design C:Encased E:Eighth D:Encased Brick Non-threaded Q:Quarter G: Giga Baseplate Brick T:Tera V:Encased H:Half Flanged Brick Baseplate NQ90 Series 0-90V 9-100Vdc Input Range 9-60Vdc Input Range NiQor Hi-Voltage PART NUMBERING Product Family Series Half Brick HG 26A 95% Efficiency Options Description: Maximum Enable Pin Feature Current Logic Length Set 05: 5A 08: 8A 10: 10A 15: 15A 20: 20A 26: 26A 30: 30A 40: 40A S:Standard (1/8 & ¼ only) K:0.110" C:Current monitor output/ N: Neg. N:0.145" trimmable current limit R:0.180" 1 8 ( / & ¼ only) Y:0.250" F:Current share/ trimmable current limit (half brick only) Part Numbering Example: NQ20W20ETC20NRS *For valid part numbers, refer to the website or contact your local sales representative or distributor. Power Factor Correction Power Factor Correction Module The PFCQor Power Factor Correction module is an essential building block of an AC-DC power supply. Used in conjunction with a hold-up capacitor, SynQor’s high efficiency DC-DC converters and SynQor’s AC line filter, the PFCQor will draw a nearly perfect sinusoidal current (PF>0.99) from a single phase AC input. Up to three PFCQor modules can be paralleled to achieve higher power. The module is supplied completely encased to provide protection from the harsh environments seen in many industrial and transportation environments. PRODUCT FEATURES OPERATIONAL Control Features •• Universal input voltage range: 85-264Vrms •• Universal input frequency range: 45 - 65Hz / 360 - 800Hz •• Up to 700W output power •• ≥0.99 Power Factor •• High efficiency: >96% (230Vrms), >94% (115Vrms) •• Internal inrush current limit •• Auxiliary 10V bias supply •• 100°C max baseplate temperature at full power •• Up to 3 modules can be paralleled with current sharing •• Compatible with SynQor IQ4H Converters & AC line filters •• PFC Enable •• Load Enable (also: Power Out Good signal) •• AC Power Good Signal •• Clock synchronization •• Output current monitor/current sharing MECHANICAL PROTECTION/CONTROL •• Input current limit and auto-recovery short circuit protection •• Auto-recovery input under/over-voltage protection •• Auto-recovery output over-voltage protection •• Auto-recovery thermal shutdown SAFETY •• Industry standard Half-brick •• Size: 2.4” x 2.5” x 0.51” (60.6 x 63.1 x 13mm) •• Total weight: 4.9 oz (139 g) •• Flanged baseplate version available Model Number Input Voltage Output Voltage Max Output Power PFCU390HPC07SRS 85-264Vrms 390Vdc Up to 700W •• Input / output to baseplate isolation 2150Vdc •• UL 60950-1/R:20011-12 •• CAN/CSA-C22.2 No. 60950-1/A1:20011 •• EN60950-1/A12:2011 •• CE Marked Power Factor Correction Module PFCQor PART NUMBERING Family PFC Input Voltage Range U:85-264 Vrms Output Voltage Performance Level Package Size 390:390V H:Half-brick P:Peta Output Power Thermal Design C:Encased V:Encased with Flanged Baseplate 07:700W Input Phases S: Single-Phase Pin Style Feature Set R:0.180" S:Standard