V A LI N CA C T E N VPX 6U 155V - 425V Continuous Input Voltage Input EMI Filtering 5 IO VITA 62 Compliant Power Supply 730W 90% Outputs Maximum Output Power Typical Efficiency Operation: -40°C to 85°C (at wedge locks) VPX Product Features Compliance: Outputs: } VS1: +12V @50A=600W VS2: VS3: +5.0V @ 30A= 150W (AUX)+3.3V AUX@ 40A= 132W (AUX)+12V AUX@ 1A= 12W (AUX)-12V AUX@ 1A= 12W AD VITA 62 ——MIL-STD-704 ——MIL-STD-461 ——MIL-STD-810G UB Maximum Total Output Power: 730W Input EMI Filtering -40°C to 85°C Operating Temperature (at wedge locks) Over-current, over-voltage and over‑temperature protection Current Sharing on +12V, +5.0V & +3.3V Remote Sense Standard VITA 62 Controls No Electrolytic Capacitors Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com • ESD Protection • Shock • Vibration • Rapid Decompression • Corrosion Resistance • Fungus Resistance • Altitude • Humidity Made in USA Doc.# 005-0006547 Rev. 3 06/17/2014 Page 1 Technical Specification CA C TI E ON VPX Block Diagram for VPX-6U-DC270P-001 Vin+ (Passive) V A LI N Vin rtn EMI Filter +12VOUT Isolated DC-DC Converter Non-isolated DC-DC Converter +5VOUT Non-isolated DC-DC Converter -12VAUX +12VAUX +3.3VAUX AD Isolated DC-DC Converter POWER_RETURN ENABLE UB INHIBIT +12V_SHARE Control Circuit +3.3V_SHARE +5V_SHARE Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com FAIL SYSRESET SIGNAL_RETURN Doc.# 005-0006547 Rev. 3 06/17/2014 Page 2 Technical Specification Parameter CA C TI E ON VPX VPX-6U-DC270P-001 Input Characteristics Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating -0.5 Operating Operating Transient Protection Isolation Voltage Input to Output Max. Units Notes & Conditions 600 V Continuous 425 V Continuous 475 V 1s transient, square wave 4250 Vdc 2300 Vdc V A LI N Input/Output to Case Typ. Operating Temperature -40 Storage Temperature -55 ELECTRICAL CHARACTERISTICS Input Voltage 85 °C 105 °C Continuous 155 270 425 V Transient 155 270 475 V 146 150 154 V Under-Voltage Lockout Turn-On Input Voltage Threshold FEATURE CHARACTERISTICS VITA 62 ON/OFF Control ENABLE* high-state Voltage 475V transient for 1s Control signals referenced to SIGNAL_RETURN 2 ENABLE* low-state Voltage INHIBIT* high-state Voltage Wedge Lock Temperature 3.3 V 0.8 2 3.3 V 0.8 INHIBIT* regards a no-connect as a high V UB AD INHIBIT* low-state Voltage ENABLE* regards a no-connect as a high V Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 3 Technical Specification CA C TI E ON VPX VPX-6U-DC270P-001 Output Characteristics Parameter +12V +5V +3.3VAUX +12VAUX -12VAUX Output Voltage Set Point See Note 1 12V (+/-1%) 5V (+/-1%) 3.3V (+/-1%) 12V (+/-1%) -12V (+/-1%) Total Output Voltage Range See Note 2 12V (+/-4%) 5V (+/-3%) 3.3V (+/-3%) 12V (+/-4%) -12V (+/-3%) OUTPUT CHARACTERISTICS V A LI N Output Voltage Ripple (pk-pk) See Note 3 Operating Current Range Maximum Total Output Power = 730W Over-Voltage Protection Current-Limit Inception Maximum Output Capacitance MAXIMUM TOTAL OUTPUT POWER 80mV 50mV 80mV 80mV 50mV 0-50A 0-30A 0-40A 0-1A 0-1A 15.0V 6.0V 4.1V 15.0V NA 62.5A 40A 75A 2A 1.8A 10mF 10mF 25mF 1mF 10mF 730W Note 1: 270Vin, 50% load Note 2: Over line, load, temperature Note 3: Full Load, measured with 1µF capacitor and 10uF tantalum capacitor UB AD Maximum Total Output Power = 730W (Full Temperature Range) Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 4 Technical Specification P7 P6 P5 P4 P3 P2 P1 POWER 6U P0 Connector FUNCTION P7 +DC_IN Vin+ P6 +DC_IN Vin+ P5 -DC_IN Vin- -DC_IN Vin- P4 Pin Descriptions P10 P9 POWER DESCRIPTION PIN P10 P9 A9 B9 C9 D9 A8 B8 C8 D8 A7 B7 C7 D7 P8 P7 A6 B6 C6 D6 A5 B5 C5 D5 A4 B4 C4 D4 A3 B3 C3 D3 P6 P5 P4 P3 A2 B2 C2 D2 A1 B1 C1 D1 P2 P1 FUNCTION +12V_MAIN +12V_MAIN +12V_SENSE(+) +12V_SENSE(+) +5V_SENSE(+) LED_DISABLE +12V_SENSE(-) +12V_SENSE(-) Not currently used +12V_SYNC +12V_SHARE +5V_SHARE +3.3V_SHARE SIGNAL_RETURN POWER_RETURN POWER_RETURN Not currently used Not currently used -12V_AUX SYSRESET* Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used +5V_SYNC +12V_AUX Not currently used Not currently used +5V_MAIN +5V_MAIN POWER_RETURN POWER_RETURN Not currently used FAIL* INHIBIT* ENABLE* +3.3V_SYNC Not currently used Not currently used Not currently used +3.3V_AUX POWER_RETURN A9 A8 A7 B9 B8 B7 C9 C8 C7 D9 D8 D7 SIGNAL P8 P7 POWER A6 A5 A4 A3 B6 B5 B4 B3 C6 C5 C4 C3 D6 D5 D4 D3 P6 SIGNAL P5 P4 P3 POWER A2 A1 B2 B1 C2 C1 D2 D1 P2 P1 SIGNAL POWER 6U P1 Connector DESCRIPTION +12V main output voltage, 50A rated Should be connected to +12V_MAIN either remotely or at the connector V A LI N PIN CA C TI E ON VPX Not currently used P2 Not currently used P1 CHASSIS Chassis UB AD P3 Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 Should be connected to +5V_MAIN either remotely or at the connector Internally pulled up to 3.3V, connect to SIGNAL_RETURN to disable LED Should be connected to POWER_RETURN either remotely or at the connector Startup synchronization for +12V_MAIN Active current share differential pair for +12V_MAIN Active current share differential pair for +5V_MAIN Active current share for +3.3V_AUX Ground pin for control signals Common output voltage return pin, 40A rated per pin -12V auxiliary output voltage, 1A rated System Reset is actively low. Driven high when all outputs are within specification Startup synchronization for +5V_MAIN +12V auxiliary output voltage, 1A rated +5V main output voltage, 30A rated Common output voltage return pin, 40A rated per pin When any of the output is not within specification, FAIL* signal will be driven low Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN Startup synchronization for +3.3V_AUX +3.3V auxiliary output voltage, 40A rated Common output voltage return pin, 40A rated per pin www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 5 Technical Specification CA C TI E ON VPX Mechanical Drawings 9.187 8.400 V A LI N .950 6.634 .495 ± .015” AD NOTES: 1. ALL DIMENSIONS IN INCHES 2. TOLERANCES: X.XX ±0.02 IN X.XXX±0.010 IN UB 3. CONNECTOR PART NUMBERS: P0 TE Connectivity6450843-6 Foxconn HM811J3-B84F P1 TE Connectivity6450849-6 Foxconn HM811L3-B84F 4. WEIGHT: 3.35 lbs (1.52 kg) Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 6 Technical Specification Control Features CA C TI E ON VPX Application Notes Standard VITA 62 control signal. It is used to turn off all of the output voltages when it is high, including +3.3V_AUX. When it is pulled low to SIGNAL_RETURN, +3.3V_AUX will be turned on and the status of the other outputs will be dependent on the state of INHIBIT*. ENABLE* signal regards a no-connect as a high. INHIBIT* Standard VITA 62 control signal. It is used to turn off all the output voltages except +3.3V_AUX. When it is pulled low to SIGNAL_RETURN, VS1, VS2, VS3, +12V_AUX and -12V_AUX will be turned off. INHIBIT* signal regards a no-connect as a high. At power-on, if ENABLE* and INHIBIT* are configured to turn all outputs on, +3.3V_AUX will be powered up 100ms prior to when the other outputs are powered up. V A LI N ENABLE* FAIL* FAIL* signal is used to indicate a failure has occurred. It will be pulled low when any of the outputs are outside the voltage specification. FAIL* is an active low open-drain signal. It is expected there will be a pull-up resistor on the backplane to 3.3V. A typical resistor value is 4.7kΩ SYSRESET* SYSRESET* signal is an output generated from the module. It is used to indicate that startup has completed. At power-on, SYSRESET* is pulled low. It will be high impedance when all outputs are within voltage specification. It will be pulled low if any failure has occurred or if the outputs are disabled by the user during operation. SYSRESET* signal is an active low open-drain signal. It is expected there will be a pull-up resistor on the backplan to 3.3V. A typical resistor value is 4.7kΩ. VITA 62 Control States ENABLE* INHIBIT* +3.3V_AUX VS1, VS2, VS3, +12V_AUX, -12V_AUX HIGH HIGH OFF OFF LOW HIGH HIGH LOW LOW LOW ON ON OFF OFF ON OFF Parallel Operation Active current sharing on +12V_MAIN, +5V_MAIN & +3.3V_AUX are supported with analog sharing schemes. To implement the current sharing function, SHARE pins, ENABLE*, INHIBIT* and SYNC pins should be connected together between all paralleled modules. These SHARE pins are referenced to POWER_RETURN. A clean ground plane is important, and ground drop between each module should be minimized. UB AD +12V_MAIN +5V_MAIN & +3.3V_AUX +12V_AUX & -12V_AUX Active current sharing is not supported on +12V_AUX and -12V_AUX. However, both rails have OR’ing MOSFETs or OR’ing diodes implemented, so that they can still be operated in parallel. Total output current on these rails should not exceed the current rating of a single module. Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 7 CA C TI E ON VPX Qualifications and Screening VPX Module Qualification (VITA 47 Compliant) Test Name Method MIL-STD-810, 514.6 - Procedure I, Class V3 Shock MIL-STD-810, 516.6 - Procedure I, VI, Class OS2 Altitude MIL-STD-810, 500.5 - Procedure I, II, III Fungus Resistance MIL-STD-810, 508.6 Corrosion Resistance ASTM G85, Annex A4 Humidity MIL-STD-810, 507.5 - Procedure II High Temperature MIL-STD-810, 501.5 - Procedure I, II Low Temperature MIL-STD-810, 502.5 - Procedure I, II Temperature Cycling MIL-STD-202, 107 - Class C4 ESD EN61000-4-2, Level 4; 15kV Air Discharge V A LI N Random Vibration DC-DC Converter and Filter Screening Process Description S-Grade M-Grade Baseplate Operating Temperature -55˚C to +100˚C -55˚C to +100˚C Storage Temperature -65˚C to +135˚C -65˚C to +135˚C Yes Yes UB AD Screening Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Test Final Visual Inspection Product # VPX-6U-DC270P-001 IPC-610, Class III Method 1010, Condition B, 10 Cycles Yes 100˚C Baseplate 12 Hours 96 Hours 100% 25˚C -55˚C, +25˚C, +100˚C MIL-STD-2008 Yes Yes Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 8 CA C TI E ON VPX Ordering / Part Numbering Ordering Information / Part Numbering Series Package Size (U) VPX - - 3U 6U - - Output Voltage Combination Code Mil Std Filtering DC270 P DC28: 28V DC270: 270V - 001 Packaging Options - Y1Y2Y3 Y1: Screening S - Standard (MCOTS) M - Military (MCOTS) P: P -MIL-STD-704 (B-F) T: T -MIL-STD-704 A MIL-STD-1275 (B,D) DEF-STAN 61-5 (P6)/6 - 001: Standard product - Y2: Conformal Coating N - No Conformal Coating C - Conformal Coating Y3: TBD V A LI N VPX 6U Input Range AD Examples: VPX-6U-DC270P-001-SN PATENTS A variety of application notes and technical white papers can be downloaded in PDF format from our website. SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. UB APPLICATION NOTES CONTACT SYNQOR FOR FURTHER INFORMATION AND TO ORDER: Phone:��������������������������� 978-849-0600 Toll Free:������������������������� 888-567-9596 Fax:����������������������������� 978-849-0602 E-mail:��������������������������� [email protected] Web:���������������������������� www.synqor.com Address:������������������������� 155 Swanson Road Boxborough, MA 01719 USA Product # VPX-6U-DC270P-001 Phone 1-888-567-9596 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0006547 Rev. 3 06/17/2014 Page 9