User Guide for FEBFAN6100QMPX_CH07U15A Evaluation Board Fairchild W2B Adaptive Charger Featured Fairchild Products: FAN501A FAN6100Q Direct questions or comments about this evaluation board to: “Worldwide Direct Support” Fairchild Semiconductor.com © 2014 Fairchild Semiconductor Corporation FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Table of Contents 1. Introduction ............................................................................................................................... 3 2. Evaluation Board Specifications ............................................................................................... 4 3. Photographs............................................................................................................................... 5 4. Printed Circuit Board ................................................................................................................ 6 5. Schematic .................................................................................................................................. 7 6. Bill of Materials ........................................................................................................................ 8 7. Transformer and Winding Specifications ............................................................................... 10 8. Test Conditions & Test Equipment......................................................................................... 11 9. Performance of Evaluation Board ........................................................................................... 11 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 9.7. 9.8. 9.9. 9.10. 9.11. 9.12. 9.13. 9.14. 9.15. 9.16. 9.17. Input Power at No Load Condition ................................................................................ 11 Startup Time................................................................................................................... 12 Input Current .................................................................................................................. 12 DC Output Rising Time ................................................................................................. 13 Dynamic Response......................................................................................................... 14 Output Ripple & Noise .................................................................................................. 15 Short-Circuit Protection (SCP) ...................................................................................... 16 VDD Voltage Level ......................................................................................................... 17 Voltage Stress on MOSFET & Rectifiers ...................................................................... 17 Constant Current Regulation.......................................................................................... 18 Constant Voltage Regulation ......................................................................................... 20 Efficiency ....................................................................................................................... 21 Output Over-Voltage Protection( VO OVP ) ................................................................. 23 Bleeder (BLD) Function Test ........................................................................................ 24 Conducted EMI .............................................................................................................. 25 Qualcomm QC2.0 Compatible Test Result ................................................................... 26 Component Temperature ............................................................................................... 28 10. Appendix ................................................................................................................................. 32 10.1. Test for 1.5 A Output Current (Fixed Output Current).................................................. 32 11. Revision History ..................................................................................................................... 34 © 2014 Fairchild Semiconductor Corporation 2 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 This user guide supports the evaluation kit for the FAN6100Q. It should be used in conjunction with the FAN6100Q datasheets as well as Fairchild’s application notes and technical support team. Please visit Fairchild’s website at https://www.fairchildsemi.com/ 1. Introduction This document is an engineering report describing a 15 W charger design using FAN501A and FAN6100Q which is for adaptive charger to comply with Qualcomm Quick Charger 2.0 specifications. The output voltages/current adaptively varies between 5 V/2 A, 9 V/1.67 A and 12 V/1.25 A according to protocol command. The FAN6100Q is a highly integrated secondary side power adaptor controller that is compatible with Qualcomm Quick Charger 2.0. It is designed for use in application that requires constant voltage (CV) and constant current (CC) regulation. The controller consists of two operational amplifiers for voltage and current loop regulation with adjustable voltage references. The CC control loop also incorporates a current sense amplifier with gain of 10. Outputs of the CV and CC amplifiers are tied together in open drain configuration. When used in conjunction with primary side PWM controller FAN501A, battery chargers can be implemented to support adaptive output current and output voltage in the range of 5 V/9 V/12 V. The FAN6100Q enables power adaptor’s output voltage adjustment if it detects an adaptive capable powered device. If a non compliant powered device is detected, the controller disables adaptive output voltage to ensure safe operation with smart phone and tablets that support only 5 V. FAN6100Q also incorporates an internal charge pump circuit to maintain CC regulation down to power supply’s output voltage of 2 V without external voltage supply to the IC. Programmable cable drop compensation allows precise CV regulation at end of the cable. This design shows excellent efficiency satisfying Code of Conduct (CoC) Tier 2 specification while providing ultra low standby power consumption. This document contains the design specifications, schematics, bill of materials, transformer specifications, PCB layout and performance data. © 2014 Fairchild Semiconductor Corporation 3 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 2. Evaluation Board Specifications All data for this table was measured with 90 VAC~264 VAC line input at an ambient temperature of 25°C. Table 1. Description Output Voltage (CV) Output Current (CC) Summary of Features and Performance Specification Min. Max. Unit Input Voltage 90 264 VAC Input Frequency 47 63 Hz Mode Design Spec. Test Result Comments 5V 4.75~5.25 V ±0.3% 9V 8.55~9.45 V ±0.1% 12 V 11.40~12.60 V ±0.1% CV<± 5% Regulation 5V 0 ~2.0 A ±0.5% CC<±5% Regulation 9V 0 ~1.67 A ±0.3% 12 V 0 ~1.25 A ±0.2% Input Power 5V < 30 mW 15.2 mW 264 VAC Ripple All < 150 mVp-p 136 mVp-p (Max.) Measured at PCB End Start up time 5V <1 S 0.2 S 5 V at Full Load 5V >4.5 V at 5 V Mode 4.67 V Measure at PCB End 9V >8.1 V at 9 V Mode 8.73 V Measure at PCB End 12 V >10.8 V at 12 V Mode 11.79 V Measure at PCB End All 1W 0.37W (Max.) 264 VAC 12 V 640 V 581V 264 VAC 12 V 60 V 54.3V 264 VAC All - 101°C at Diode 115 VAC & 230 VAC Full Load Burn in 60 Min. 10% Load 69.73% at 5 V, 74.14% at 9 V,12 V 79.65% at 5 V 79.77% at 9 V 75.99% at 12 V Avg. 79.00% at 5 V, 84.5% at 9 V,12 V 82.05% at 5 V 84.74% at 9 V 84.73% at 12 V All Under 6 dB 3 dB Margin Dynamic Input Power at Output Short Circuit Protection (SCP) Voltage Stress Temperature Efficiency Conducted EMI © 2014 Fairchild Semiconductor Corporation 4 Meets CoC Tier 2. Meets CISPER22B/EN55022B/IE C950/UL1950 Class II FEBFAN6100QMPX_CH07U15A • Rev. 1.0 3. Photographs Figure 1. Photograph (W x L :45 x 31 mm2) Top View Figure 2. Photograph (W x L :45 x 31 mm2) Bottom View Figure 3. Photograph (H:15 mm) Side View © 2014 Fairchild Semiconductor Corporation 5 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 4. Printed Circuit Board Figure 4. Top View Figure 5. Bottom View © 2014 Fairchild Semiconductor Corporation 6 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 AC IN © 2014 Fairchild Semiconductor Corporation U3 FOD817B C1,22mF/400V L2 10mH C2,22mF/400V Figure 6. 4 6 7 5 8 U1 FAN501A 7 10 D4 MMSZ5244B R25 10KΩ Q2 MMBT2222A C23 10mF 5 4 6 CY,100pF U3 FOD817B R29 1kΩ R8 47kΩ C9 3.3nF 16 17 19 18 3 C17 1nF R35 C19 470nF 7.5kΩ R22 1kΩ 5 9 2 4 8 20 U2 FAN6100Q 11 10 R21 1kΩ R19/100mΩ, R20/100mΩ D2 1N4148WS C20,1nF C13 47nF R30 1kΩ C10,1mF C11,1mF ZD1,6.2V C16,330mF D1 MMSD3070 R11 8.25kΩ R14/1.6Ω, R15/1.6Ω 2 D7, TSP20U60S C8 1nF 7 1 6 14 15 13 12 C14 470nF R24,51kΩ C7 20pF Q1 FCU900N60Z D6 FFM107 C3, 1nF/1kV R16 100Ω R9 62KΩ R13 47Ω R3 0Ω R2 300kΩ 7 R18 18Ω R32 30.1kΩ C22,220nF C4 22mF 3 2 9 1 R7,49.9kΩ R1,49.9kΩ 1 EPC1716 TX1 C15,330mF R27 15kΩ TH1 SCK053 F1 2A/250V BR1 MDB10SV L1 330mH R33 7.32kΩ C18 6.8nF GND D+ D- VO 5. Schematic R17,27Ω ZD2,5.1V R31,91kΩ C6, 470pF Evaluation Board Schematic FEBFAN6100QMPX_CH07U15A • Rev. 1.0 6. Bill of Materials Part Specification Package Qty. No. SMD Res. 0603 0 Ω ±5% REEL 2 R34,R36 SMD Res. 0603 18 Ω ±5% REEL 1 R18 SMD Res. 0603 100 Ω ±5% REEL 1 R16 SMD Res. 0603 1 KΩ ±5% REEL 4 R21, R22, R29, R30 SMD Res. 0603 10 KΩ ±5% REEL 2 R5, R25 SMD Res. 0603 8.25 KΩ ±1% REEL 1 R11 SMD Res. 0603 91 KΩ ±1% REEL 1 R31 SMD Res. 0603 47 KΩ ±1% REEL 1 R8 SMD Res. 0603 7.5 KΩ ±5% REEL 1 R35 SMD Res. 0603 7.32 KΩ ±5% REEL 1 R33 SMD Res. 0603 30.1 KΩ ±-1% REEL 1 R32 SMD Res. 0603 15 KΩ ±1% REEL 1 R27 SMD Res. 0603 47 Ω ±-5% REEL 1 R13 SMD Res. 0805 1.6 Ω ±5% REEL 2 R14, R15 SMD Res. 0805 27 Ω ±1% REEL 1 R17 SMD Res. 0805 49.9 KΩ ±1% REEL 2 R1, R7 SMD Res. 0805 62 KΩ ±1% REEL 1 R9 SMD Res. 1206 0 Ω ±5% REEL 1 R3 SMD Res. 1206 0.1 Ω ±1% REEL 2 R19, R20 SMD Res. 1206 300 KΩ ±5% REEL 1 R2 SMD Res. 1206 51 Kω ±5% REEL 1 R24 SMD inductance 0805 10 µ REEL 1 L2 Thermistor 8ψ 5 Ω SCK053 -- 1 TH1 0603 NPO ±5% 22P 50 V REEL 1 C7 0603 X7R ±10% 102P 50 V REEL 3 C8, C17, C20 0603 ±20% 105P 25 V REEL 2 C10, C11 0603 X7R ±10% 224P 25 V REEL 1 C22 0603 X7R ±10% 332P 50 V REEL 1 C9 0603 X7R ±10% 471P 50 V REEL 1 C6 0603 X7R ±10% 473P 50 V REEL 1 C13 0603 X7R ±10% 474P 16 V REEL 2 C14, C19 0603 X7R ±-10% 682P 50 V REEL 1 C18 0805 X5R ±20% 22 µF 25 V REEL 1 C4 1206 X7R ±10% 102P 1K V REEL 1 C3 Elec. Cap. 22µF (0~-40%) 400 V 105°C 8*16.5 mm, G-Luxon,GSM126M400T2H5G160 2 C1, C2 0805 X5R ±20% 10 µF 35 V REEL 1 C23 Continued on the following page… © 2014 Fairchild Semiconductor Corporation 8 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Part Specification Package Qty. No. Y1 Cap 100P 250 V ±20% D7xF7xT9.5 mm 1 CY Inductor 330 µH ±10% EC0410-330K 1 L1 OSCON Cap 330 µF 16 V 105°C 6.3*12 mm, ULR337M1CE12R 2 C15,C16 Transformer EPC1716 SUMIDA 1 TX1 FUSE GLASS 250 V/2 A Fast Blow 3.6*10 mm 36FG(L)R 1 F1 SMD Diode FFM107-M 1 A/1000 V SOD-123 1 D6 SMD TSP20U60S 20 A/60 V 1 D7 Transistor MMBT2222A NPN General Purpose Amplifier 1 Q2 USB JC0010 4411-02004L Short Type 10*13 mm 1 J1 SMD Zener 1/2 W 6.2 V MMSZ5234B Fairchild 1 ZD1 SMD Zener 1/2 W 5.1 V MMSZ5231B Fairchild 1 ZD2 Parallel on R24 SMD Zener 1/2 W 14V MMSZ5244B Fairchild 1 D4 SMD Diode 1N4148WS 1 A/100 V SOD-323 Fairchild 1 D2 SMD Diode MMSD3070 1 A/200 V SOD123 Fairchild 1 D1 Bridge diode MDB10SV 1.2 A/1000 V SOIC-4 Fairchild 1 BR1 MOSFET FCU900N60Z 4.5 A/640 V TO-251 Fairchild 1 Q1 FOD817B SMD-B 4Pin Fairchild 1 U3 IC FAN501AMPX MLP Fairchild 1 U1 IC FAN6100QMPX MLP Fairchild 1 U2 PCB PLM0311 REV2 For FAN501A+FAN6100Q 15 W 1 © 2014 Fairchild Semiconductor Corporation 9 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 7. Transformer and Winding Specifications Core: EPC1716 Bobbin: EPC1716 (7 pins) 1 1 3 3 GND 5 7 S S GND 5 4 GND 5 6 S1 S2 3 Drain 2 5 ½ Primary Winding (Φ 0.2x1) Shielding (Φ 0.025x1) 6 7 2 4 E E Secondary Winding (Φ 0.7x1) E1 E2 Auxiliary Winding + Shielding (Φ 0.15) Primary Winding (Φ 0.2x1) S BOBBIN Figure 7. Transformer Specifications & Construction Table 2. Winding Specifications Winding Np-2 Terminal Winding Turns Isolation Layer Start Pin End Pin Turns 3 1 0.2 mm*1 26 2 1 2 Copper Shielding 5 Open Copper Foil 0.025 mm Ns 7 6 0.7 mm*1 6 2 Naux 4 5 0.15 mm*1 11 2 Na-shield 5 Open 0.15 mm*1 11 2 Np-1 2 3 0.2 mm*1 34 2 Bobbin-EPC1716 © 2014 Fairchild Semiconductor Corporation 10 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Table 3. Electrical Characteristics 8. Pin Specification Remark Inductance 2-1 600 µH ±5% 100 kHz Effective Leakage 2-1 30 µH Max. Short Other Pin Test Conditions & Test Equipment Table 4. Test Conditions & Test Equipment Evaluation Board # FEBFAN6100Q_CH07U15A Test Date 2014-07-04 Test Temperature 25℃ Test Equipments AC Power Source: 6800 AC POWER SOURCE Electronic Load: Chroma 63030 and 63102 Power Meter : WT210 Oscilloscope : LeCory 24Xs-A 9. Performance of Evaluation Board 9.1. Input Power at No Load Condition Test Condition: Measure the input power at three output voltage level at no load condition. Table 5. Test Result Input Voltage VO = 5 V VO = 9 V VO = 12 V 90 VAC / 60 Hz 11.5 mW 25.1 mW 41 mW 115 VAC / 60 Hz 11.3 mW 24.9 mW 40 mW 13 mW 26 mW 42.6 mW 264 VAC / 50 Hz 15.2 mW 27.7 mW 46.4 mW Input power (mW) 230 VAC / 50 Hz 20 18 16 14 12 10 8 6 4 2 0 90vac 115vac 230vac 264vac Figure 8. 5 V Input Power Curve © 2014 Fairchild Semiconductor Corporation 11 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.2. Startup Time Test Condition: Measure the time from AC plug-in to nominal output voltage build-up at full load condition. Table 6. Test Result Input Voltage Startup Time Specification 90 VAC / 60 Hz 201 ms <1 sec Waveform: Figure 9. 9.3. C2[VIN], C4[Vo], 90 VAC / 60 Hz Figure 10. C2[VIN], C4[Vo]. 264 VAC / 50 Hz Input Current Test Condition: Measure the AC input current at 9 V/1.67 A output, where the maximum input power occurs. Table 7. Test Result Input Voltage Input Current 90 VAC / 60 Hz 349 mA 264 VAC / 50 Hz 165 mA Specification Waveforms: Figure 11. C1[VDD], C2[VCS], C3[GATE] C4[VO], 90 VAC / 60 Hz © 2014 Fairchild Semiconductor Corporation 12 Figure 12. C1[VDD], C2[VCS], C3[GATE], C4[VO], 264 VAC / 50 Hz FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.4. DC Output Rising Time Test Condition: Measure the time interval between 10% to 90% of output voltage during startup (CR mode electric load at 5 V output mode). Table 8. Test Result Input Voltage Minimum Load Full Load 90 VAC/60 Hz 26.03 ms 24.12 ms 264 VAC/50 Hz 25.47 ms 23.78 ms Specification <30 ms Waveforms: Figure 13. C4[VO], 90 VAC/60 Hz, Minimum Load Figure 14. C4[VO], 90 VAC/60 Hz, Full Load Figure 15. C4[VO], 264 VAC/50 Hz, Minimum Load Figure 16. C4[VO] 264 VAC/50 Hz, Full Load © 2014 Fairchild Semiconductor Corporation 13 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.5. Dynamic Response Test Condition Dynamic loading (0%~100%), 50% duty cycle (5 ms), 2.5 A/µsec rise/fall time. Measured at PCB end. Table 9. Test Result VO = 5 V Input Voltage Overshoot Undershoot 90 VAC/60 Hz 5.576 V 4.750 V 264 VAC/50 Hz 5.466 V 4.794 V Input Voltage VO = 9 V Overshoot Undershoot 90 VAC/60 Hz 9.560 V 8.828 V 264 VAC/50 Hz 9.512 V 8.912 V Input Voltage VO = 12 V Overshoot Undershoot 90 VAC/60 Hz 12.532 V 11.886 V 264 VAC/50 Hz 12.524 V 11.998 V Specification > 4.5 V Specification >8.1 V Specification >10.8 V Waveforms: Figure 17. C4[VO], 90 VAC / 60 Hz, VO=5 V Figure 19. C4[VO], 90 VAC / 60 Hz, VO=9 V © 2014 Fairchild Semiconductor Corporation 14 Figure 18. C4[VO], 264 VAC / 50 Hz, VO=5 V Figure 20. C4[VO], 264 VAC / 50 Hz, VO=9 V FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 21. C4[VO] 90 VAC / 60 Hz, VO=12 V 9.6. Figure 22. C4[VO], 264 VAC / 50 Hz, VO=12 V Output Ripple & Noise Test Condition Measure the output voltage ripple at full load condition at EVB end with 10 µF electrolytic capacitor in parallel with 0.1 µF MLCC. Table 10. Test Result Input Voltage VO = 5 V VO = 9 V VO = 12 V 90 VAC / 60 Hz 103 mVP-P 121 mVP-P 116 mVP-P 115 VAC / 60 Hz 96 mVP-P 115 mVP-P 110 mVP-P 230 VAC / 50 Hz 106 mVP-P 136 mVP-P 125 mVP-P 264 VAC / 50 Hz 108 mVP-P 130 mVP-P 125 mVP-P Specification <150 mVP-P Waveforms: Figure 23. C4[VO], 90 VAC / 60 Hz, IO=2 A, VO=5 V © 2014 Fairchild Semiconductor Corporation Figure 24. C4[VO], 264 VAC / 50 Hz, IO=2 A, VO=5 V 15 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.7. Figure 25. C4[VO], 90 VAC / 60 Hz, IO=1.8 A, VO=9 V Figure 26. C4[VO], 264 VAC / 50 Hz, IO=1.8 A, VO=9 V Figure 27. C4[VO], 90 VAC / 60 Hz, IO=1.67 A, VO=12 V Figure 28. C4[VO], 264 VAC / 50 Hz, IO=1.67 A, VO=12 V Short-Circuit Protection (SCP) Test Condition Short output voltage, then the power supply should enter hiccup mode protection with less than 1 W input power. 5 V, 9 V and 12 V mode has the same power loss at this condition. Table 11. Test Result with Input Power Maximum Output Load Minimum Output Load 90 VAC / 60 Hz 0.18 W 0.18 W 264 VAC / 50 Hz 0.37 W 0.35 W Specification <1 W Waveforms: Figure 29. C2[VCS], C4[VO], 264 VAC/50 Hz, IO=0 A, VO=12 V © 2014 Fairchild Semiconductor Corporation 16 Figure 30. C2[VCS], C4[VO],264 VAC/50 Hz, IO=1.25 A, VO=12 V FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.8. VDD Voltage Level Test Condition: Measure VDD level at 5 V and 12 V system in minimum load and CC point. Table 12. Test Result VO = 5 V Input Voltage Minimum Load CC Point 90 VAC / 60 Hz 7.14 V 13.1 V 264 VAC / 50 Hz 7.10 V 13.1 V Specification <26.5 V VA = 12 V Input Voltage Minimum Load CC Point 90 VAC / 60 Hz 12.8 V 13.1 V 264 VAC / 50 Hz 12.8 V 13.1 V Specification <26.5 V Waveforms: Figure 31. C1[VDD], C2[VCS], 90 VAC/60 Hz. 0 A, VO=5 V 9.9. Figure 32. C1[VDD], C2[VCS] 264 VAC/50 Hz, 2.3 A, VO=5 V Voltage Stress on MOSFET & Rectifiers Test Condition Measure the voltage and current stress on MOSFET and secondary rectifier under below the conditions in 12 V mode where the maximum voltage stress occurs. Table 13. Test Result 90 VAC/ 60 Hz Normal Short Circuit 264 VAC/ 50 Hz Min. Load Full Load Min. Load Full Load MOSFET 267 V 318 V 530 V 576 V Rectifier 27.3 V 35.2 V 53.6 V 54.3 V MOSFET 272 V 320 V 534 V 581 V Rectifier 27.3 V 35.3 V 53.9 V 54.3 V © 2014 Fairchild Semiconductor Corporation 17 Specification VDS<640 V VD<60 V FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Waveforms: Figure 33. C3[VDS], 264 VAC/50 Hz, 12 V, Full Load Figure 34. C2[FB], C3[VDS]. C4[VO] 264 VAC/50 Hz,12 V, Full Load Output Short 9.10. Constant Current Regulation Test Condition Aging five seconds at minimum load and measure the output current and output voltage each load / one second interval. Electric load is in CV mode. Table 14. Test Result with CC VO = 5 V (Until 3 V) Input Voltage Maximum Current Minimum Current Tolerance 90 VAC / 60 Hz 2372.81 mA 2357.81 mA ±0.4% 115 VAC / 60 Hz 2367.18 mA 2352.18 mA ±0.4% 230 VAC / 50 Hz 2366.25 mA 2351.25 mA ±0.4% 264 VAC / 50 Hz 2369.06 mA 2355.00 mA ±0.4% Total 2372.81 mA 2351.25 mA ±0.5% Specification < ±5% VO = 9 V (Until Enter UVP Point) Input Voltage Maximum Current Minimum Current Tolerance 90 VAC / 60 Hz 1875.00 mA 1869.37 mA ±0.2% 115 VAC / 60 Hz 1873.12 mA 1868.43 mA ±0.1% 230 VAC / 50 Hz 1871.25 mA 1877.81 mA ±0.1% 264 VAC / 50 Hz 1877.81 mA 1873.12 mA ±0.1% Total 1877.81 mA 1866.56 mA ±0.3% Specification < ±5% VO = 12 V (Until Enter UVP Point) Input Voltage Maximum Current Minimum Current Tolerance 90 VAC / 60 Hz 1379.06 mA 1378.12 mA ±0.1% 115 VAC / 60 Hz 1379.06 mA 1377.18 mA ±0.1% 230 VAC / 50 Hz 1378.12 mA 1376.25 mA ±0.1% 264 VAC / 50 Hz 1377.18 mA 1375.31 mA ±0.1% Total 1379.06 mA 1375.31 mA ±0.2% © 2014 Fairchild Semiconductor Corporation 18 Specification < ±5% FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 35. 5 V CC Deviation Curve Figure 36. 9 V CC Deviation Curve Figure 37. 12 V CC Deviation Curve © 2014 Fairchild Semiconductor Corporation 19 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.11. Constant Voltage Regulation Test Condition Aging five seconds at minimum load and measure the output current and output voltage each load / one second interval. Electric load is in CR mode. Table 15. Test Result with CV VO = 5 V Input Voltage Maximum Voltage Minimum Voltage Tolerance 90 VAC / 60 Hz 5.026 V 5.015 V ±0.1% 115 VAC / 60 Hz 5.033 V 5.021 V ±0.1% 230 VAC / 50 Hz 5.037 V 5.021 V ±0.2% 264 VAC / 50 Hz 5.041 V 5.021 V ±0.2% Total 5.041 V 5.021 V ±0.3% Specification < ±5% VO = 9 V Input Voltage Maximum Voltage Minimum Voltage Tolerance 90 VAC / 60 Hz 9.06 V 9.037 V ±0.1% 115 VAC / 60 Hz 9.06 V 9.036 V ±0.1% 230 VAC / 50 Hz 9.061 V 9.038 V ±0.1% 264 VAC / 50 Hz 9.061 V 9.038 V ±0.1% Total 9.061 V 9.036 V ±0.1% Specification < ±5% VO = 12 V Input Voltage Maximum Voltage Minimum Voltage Tolerance 90 VAC / 60 Hz 12.051 V 12.034 V ±0.1% 115 VAC / 60 Hz 12.051 V 12.033 V ±0.1% 230 VAC / 50 Hz 12.052 V 12.035 V ±0.1% 264 VAC / 50 Hz 12.052 V 12.035 V ±0.1% Total 12.052 V 12.033 V ±0.1% Figure 38. © 2014 Fairchild Semiconductor Corporation Specification < ±5% 5 V CV Deviation Curve 20 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 39. 9 V CV Deviation Curve Figure 40. 12 V CV Deviation Curve 9.12. Efficiency Test Condition Measure input wattage and output wattage at PCB end. Average efficiency is obtained from 25%, 50%, 75% and 100% load condition. Table 16. Test Result VO = 5 V Input Voltage 90 VAC / 60 Hz 115VAC / 60 Hz 230 VAC / 50 Hz 264 VAC / 50 Hz 10% 25% 50% 75% 100% Avg. 83.19% 83.47% 83.35% 83.56% 83.23% 83.40% 83.40% 83.83% 83.71% 84.71% 83.28% 83.88% 80.62% 81.68% 82.69% 83.76% 83.79% 82.98% 79.65% 80.85% 81.25% 83.02% 83.08% 82.05% 10% 25% 50% 75% 100% Avg. 80.97% 83.84% 86.26% 86.29% 84.94% 85.33% 82.51% 84.21% 85.21% 86.34% 86.67.% 85.61% 80.62% 82.94% 85.33% 86.34% 86.82% 85.36% 79.77% 81.95% 84.50% 85.91% 86.58% 84.74% Specification CoC Tier 2: 115 VAC/230 VAC Average >79% 10% >69.73% VO = 9 V Input Voltage 90 VAC / 60 Hz 115 VAC / 60 Hz 230 VAC / 50 Hz 264 VAC / 50 Hz Specification CoC Tier2: 115 VAC/230 VAC Average >84.51% 10% >74.14% VO = 12 V Input Voltage 90 VAC / 60 Hz 115 VAC / 60 Hz 230 VAC / 50 Hz 264 VAC / 50 Hz 10% 25% 50% 75% 100% Avg. Specification 77.21% 81.45% 84.67% 86.34% 86.45% 84.73% 79.03% 83.48% 86.13% 85.88% 86.88% 85.59% 76.76% 81.94% 85.79% 86.74% 87.63% 85.52% 75.99% 81.14% 84.65% 86.07% 87.13% 84.75% CoC Tier2: 115 VAC/230 VAC Average >84.50% 10% >74.13% © 2014 Fairchild Semiconductor Corporation 21 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 41. 5 V Efficiency Curve (4 Point Average: 100%, 75%, 50%, 25%) Figure 42. 9 V Efficiency Curve (4 Point Average: 100%, 75%, 50%, 25%) Figure 43. 12 V Efficiency Curve (4 Point Average: 100%, 75%, 50%, 25%) © 2014 Fairchild Semiconductor Corporation 22 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.13. Output Over-Voltage Protection( VO OVP ) Test Condition Measure the maximum output voltage when second side VREF resistor is open. When VO OVP is triggered, OVP signal is pulled low, pulling down FB signal. VO = 5 V. Table 17. Test Results Input Voltage Minimum Load Maximum Load 90 VAC / 60 Hz 6.27 V 7.38 V 264 VAC / 50 Hz 6.27 V 7.38 V Specification VO = 9 V Input Voltage Minimum Load Maximum Load 90 VAC / 60 Hz 11.5 V 12 V 264 VAC / 50 Hz 11.5 V 12 V Specification VO = 12 V Input Voltage Minimum Load Maximum Load 90 VAC / 60 Hz 14.8 V 15.3 V 264 VAC / 50 Hz 14.6 V 15.3 V Specification <16 V Waveforms: Figure 44. C2[VFB ] C3[VOVP ] C4[VO] VO OVP Test, 5 V Figure 46. Figure 45. C2[VFB ] C3[VOVP ] C4[VO] VO OVP Test, 9 V C2[VFB ] C3[VOVP ] C4[VO] VO OVP Test, 12 V © 2014 Fairchild Semiconductor Corporation 23 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.14. Bleeder (BLD) Function Test Test Condition Measure time when mode changes from high voltage to low voltage. Function turns on for 320 ms to discharge output voltage. Table 18. Test Result Mode Change Change Time 9 V5 V 67.88 ms 12 V5 V 75.52 ms 12 V 9 V 59.74 ms Waveforms: Figure 47. C2[VBLD ], C4[VO] 90 VAC / 60 Hz & IO=0 A, 9 V to 5 V Figure 48. C2[VBLD], C4[VO] 90 VAC / 60 Hz & IO=0 A, 12 V to 5 V Figure 49. 90 VAC / 60 Hz & IO=0 A, 12 V to 9 V © 2014 Fairchild Semiconductor Corporation 24 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9.15. Conducted EMI Test Condition Frequency Range: 150 kHz – 30 MHz, Probe: 2-Line-LISN ENV216 Signal Path: Receiver-2-Line-LISN ENV216, Detectors: Average IF Bandwidth: 9 kHz, Step Size: 0.4%, Meas. Time: 0.1 s, Preamp: 0 dB Output Load: 5 V=> 2.5 , 9 V=> 5.39 , 12 V=> 9.6 . Test Result Att dBµV 1 100 10 dB RBW 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 ] 48.57 dBµV 12.998000000 10 Att MHz dBµV MHz 2 1 PK CLRWR RBW 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 ] 46.27 dBµV 12.894000000 10 MHz MHz PK CLRWR 80 2 AV CLRWR 1 100 dB 90 90 1 10 TDF 70 80 AV CLRWR TDF 70 EN55022Q EN55022Q 60 60 PRN EN55022A PRN EN55022A 1 50 50 1 6DB 6DB 40 40 30 30 20 20 10 10 0 0 150 Date: kHz 22.APR.2014 30 Date: 14:47:01 Figure 50. 1 100 10 dB RBW 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 47.66 MHz Att dBµV 2 1 dB RBW 9 kHz MT 1 ms PREAMP OFF Marker 1 2 TDF 70 TDF 60 PRN PRN EN55022A 1 50 50 1 6DB 6DB 40 40 30 30 20 20 10 10 0 0 kHz 22.APR.2014 30 MHz 150 14:51:39 Figure 52. 1 100 Date: 10 dB RBW 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 60.37 2 MHz Att dBµV 10 1 100 dB RBW 9 kHz MT 1 ms PREAMP OFF Marker 1 [T1 ] 56.74 dBµV 7.890000000 MHz 10 MHz MHz 90 PK 1 PK CLRWR 80 AV CLRWR Neutral: 230 VAC / 50 Hz &5 VO dBµV MHz MHz 14:50:18 Figure 53. 90 CLRWR 30 ] 8.218000000 10 kHz 22.APR.2014 Line: 230 VAC / 50 Hz & 5 VO Att 1 MHz 70 EN55022Q EN55022A dBµV dBµV MHz 80 60 Date: ] 42.57 10 AV CLRWR EN55022Q 150 [T1 12.950000000 MHz PK CLRWR 80 AV CLRWR 10 1 100 90 PK CLRWR Neutral: 115 VAC / 60 Hz & 5 VO dBµV MHz MHz 14:48:28 Figure 51. 90 1 30 ] 12.818000000 10 kHz 22.APR.2014 Line: 115 VAC / 60 Hz & 5 VO Att dBµV 150 MHz 2 TDF 70 EN55022Q 80 AV CLRWR TDF 70 EN55022Q 1 60 60 PRN EN55022A 1 PRN EN55022A 50 50 6DB 6DB 40 40 30 30 20 20 10 10 0 150 Date: 0 kHz 22.APR.2014 30 MHz 150 15:01:57 Figure 54. Date: Line: 115 VAC / 60 Hz & 9 VO © 2014 Fairchild Semiconductor Corporation kHz 22.APR.2014 30 Figure 55. 25 MHz 15:03:29 Neutral: 115 VAC / 60 Hz & 9 VO FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Att dBµV 10 1 100 dB RBW 9 kHz MT 1 ms PREAMP OFF Marker 1 [T1 ] 54.16 dBµV 7.262000000 MHz 10 MHz Att MHz dBµV 90 1 2 1 RBW 9 kHz MT 1 ms PREAMP OFF Marker 1 [T1 ] 52.62 dBµV 20.582000000 10 MHz MHz PK CLRWR 80 AV CLRWR dB MHz 90 PK CLRWR 10 1 100 2 TDF 70 80 AV CLRWR TDF 70 EN55022Q EN55022Q 60 60 1 PRN EN55022A PRN 1 EN55022A 50 50 6DB 6DB 40 40 30 30 20 20 10 10 0 150 kHz 30 0 MHz 150 Date: 22.APR.2014 kHz Date: Figure 56. Att 10 1 100 22.APR.2014 Line: 230 VAC / 50 Hz & 9 VO RBW dBµV dB 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 2 dBµV MHz Att dBµV MHz 1 100 10 dB 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 ] 56.08 dBµV 20.070000000 10 MHz MHz 90 1 PK CLRWR 80 AV CLRWR Neutral: 230 VAC / 50 Hz & 9 VO RBW 57.35 20.554000000 10 Figure 57. PK CLRWR MHz 15:05:09 ] 90 1 30 15:06:45 2 TDF 70 80 AV CLRWR TDF 70 EN55022Q EN55022Q 1 60 60 PRN EN55022A 1 PRN EN55022A 50 50 6DB 6DB 40 40 30 30 20 20 10 10 0 150 Date: 0 kHz 30 22.APR.2014 150 15:12:04 Figure 58. 10 1 100 dB RBW 9 kHz MT 1 ms PREAMP OFF MHz Marker 1 [T1 Figure 59. Att dBµV 2 1 10 dB MHz RBW 9 kHz MT 1 ms PREAMP OFF Marker 1 [T1 ] 52.76 dBµV 20.558000000 10 MHz MHz PK CLRWR 80 AV CLRWR 1 100 90 PK CLRWR Neutral: 115 VAC / 60 Hz & 12 VO MHz MHz MHz 15:13:30 dBµV 8.218000000 10 30 22.APR.2014 ] 55.90 90 1 kHz Date: Line: 115 VAC / 60 Hz & 12 VO Att dBµV MHz 2 TDF 70 80 AV CLRWR EN55022Q TDF 70 EN55022Q 60 60 1 PRN EN55022A 1 EN55022A 50 PRN 50 6DB 6DB 40 40 30 30 20 20 10 10 0 150 Date: 0 kHz 30 22.APR.2014 MHz 150 15:18:47 Figure 60. Date: Line: 230 VAC / 50 Hz & 12 VO kHz 30 22.APR.2014 MHz 15:16:56 Figure 61. Neutral: 230 VAC / 50 Hz &12 VO 9.16. Qualcomm QC2.0 Compatible Test Result Test Condition Mode change function test with Qualcomm protocol. 90VAC, minimum load. Table 19. QC2.0 DP/DN Section Table DP DN Output Voltage BC1.2 0.6 V 0.6 V 5V Mode 1 0.6 V 0V 5V Mode 2 3.3 V 0.6 V 9V Mode 3 0.6V 0.6V 12V © 2014 Fairchild Semiconductor Corporation 26 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Waveforms: Figure 62. CH1[DP], CH2[DN], CH4[VO] BC1.2 Process Figure 63. CH1[DP], CH2[DN], CH4[VO] Mode Change from 5 V to 9 V Figure 64. CH1[DP], CH2[DN], CH4[VO] Mode Change from 9 V to 5 V Figure 65. CH1[DP], CH2[DN], CH4[VO] Mode Change from 5 V to 12 V Figure 66. CH1[DP], CH2[DN], CH4[VO] Mode Change from 12 V to 5 V Figure 67. CH1[DP], CH2[DN], CH4[VO] Mode Change from 9 V to 12 V © 2014 Fairchild Semiconductor Corporation 27 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 68. CH1[DP], CH2[DN], CH4[VO] Mode Change from 12 V to 9 V 9.17. Component Temperature Test Condition: Burn in 60 min. and measure component temperature. 5 V/2 A, 9 V/1.67 A and 12 V/1.25 A at 115 VAC/230 VAC, Ambient: 24°C. 5 V/2 A MOSFET Output Diode Secondary Side Snubber Transformer Wire Transformer Core 115 VAC 76.1°C 93.8°C 93.3°C 69°C 63.7°C © 2014 Fairchild Semiconductor Corporation 28 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 5 V/2 A MOSFET Output Diode Secondary Side Snubber Transformer Wire Transformer Core 230VAC 73.1°C 97°C 95.3°C 73.5°C 65.8°C 9 V/1.67 A MOSFET Output Diode Secondary Side Snubber Transformer Wire Transformer Core 115VAC 73.5°C 89.2°C 84.9°C 72.3°C 64.6°C © 2014 Fairchild Semiconductor Corporation 29 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 9 V/1.67 A MOSFET Output Diode Secondary Side Snubber Transformer Wire Transformer Core 230VAC 80.1°C 98.4°C 98.8°C 79.4°C 71.2°C 12 V/1.25 A MOSFET Output Diode Secondary Side Snubber Transformer Wire Transformer Core Primary Snubber Diode VDD BJT 115 VAC 82°C 82.3°C 85.4°C 72.1°C 64.4°C 79.4°C 79.8°C © 2014 Fairchild Semiconductor Corporation 30 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 12 V/1.25 A MOSFET Output Diode Secondary Side Snubber 230 VAC 76.8°C 86.7°C 91.9°C © 2014 Fairchild Semiconductor Corporation Transformer Transformer Wire Core 73.1°C 31 65.8°C Primary Snubber Diode VDD BJT 75.6°C 72.5°C FEBFAN6100QMPX_CH07U15A • Rev. 1.0 10. Appendix 10.1. Test for 1.5 A Output Current (Fixed Output Current) Test Condition: QP resistance (R36) is shorted and QN resistance (R34) is left open to program for 1.5 A constant output current condition in 5 V and 9 V mode. Only in 12 V mode, the maximum current is 1.1 A. Table 20. Different Current Mode with QP QN Section QP QN Max. Current Level Variable CC 0 0 5 V / 2 A, 9 V / 1.67 A, 12 V / 1.25 A Fixed CC at 1.5 A 0 1 5 V / 1.5 A, 9 V / 1.5 A, 12 V / 1.1 A Table 21. Efficiency Measurement at Fixed Output Current Setting VO = 5 V Input Voltage 10% 25% 50% 75% 100% Avg. Specification 90 VAC / 60 Hz 82.40% 84.32% 84.35% 84.97% 83.66% 84.33% 115 VAC / 60 Hz 82.43% 84.43% 84.19% 83.56% 84.46% 84.16% 230 VAC / 50 Hz 80.00% 82.22% 82.46% 83.45% 84.19% 83.08% 264 VAC / 50 Hz 79.17% 81.28% 81.73% 82.65% 83.39% 82.26% CoC Tier2: 115 VAC/230 VAC Average >76.88% 10% >67.65% VO = 9 V Input Voltage 10% 25% 50% 75% 100% Avg. Specification 90 VAC / 60 Hz 80.73% 82.57% 85.82% 86.07% 85.70% 85.04% 115 VAC / 60 Hz 81.79% 83.97% 86.36% 87.37% 86.37% 86.02% 230 VAC / 50 Hz 80.43% 83.19% 85.80% 87.00% 87.13% 85.78% 264 VAC / 50 Hz 79.65% 82.53% 85.06% 86.42% 86.54% 85.14% CoC Tier2: 115 VAC/230 VAC Average >83.93% 10% >73.59% VO = 12 V Input Voltage 10% 25% 50% 75% 100% Avg. Specification 90 VAC / 60 Hz 77.67% 81.35% 85.73% 87.01% 86.80% 85.22% 115 VAC / 60 Hz 79.77% 83.98% 85.74% 86.40% 87.96% 86.02% 230 VAC / 50 Hz 77.99% 82.61% 85.71% 87.64% 87.98% 85.99% 264 VAC / 50 Hz 77.40% 81.97% 85.04% 87.20% 87.43% 85.41% CoC Tier2: 115 VAC/230 VAC Average >83.8% 10% >73.47% © 2014 Fairchild Semiconductor Corporation 32 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 Figure 69. Efficiency at 5 V/1.5 A (Fixed Output Current Setting) Figure 70. Efficiency at 9 V/1.5 A (Fixed Output Current Setting) Figure 71. Efficiency at 12 V/1.1 A (Fixed Output Current Setting) © 2014 Fairchild Semiconductor Corporation 33 FEBFAN6100QMPX_CH07U15A • Rev. 1.0 11. Revision History Rev. Date Description 1.0 July 2014 Initial Release WARNING AND DISCLAIMER Replace components on the Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Users’ Guide. Contact an authorized Fairchild representative with any questions. This board is intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk. The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this User’s Guide constitute a sales contract or create any kind of warranty, whether express or implied, as to the applications or products involved. Fairchild warrantees that its products meet Fairchild’s published specifications, but does not guarantee that its products work in any specific application. 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