1. Scope These specifications specify GPL series of the Aluminum Solid Capacitors with Conductive Polymer electrolyte. 2. Applicable standards KS C 6421(W), KS C 6035, except as specified in this specification. 3. Part number Explanation of part number 1 2 3 4 G P L Series 5 4 47 uF 100v 6 7 M Capacitance Capacitance Code 47 µF 47 220 µF 220 1000 µF 1000 1500 µF 1500 7 Tol. Tolerance Code ± 20% M 8 1 10x12mm 9 0 10 0 11 V 12 1 Voltage Voltage 16V 25V 35V 50V 63V 100V 160V 13 0 14 1 15 Size 6.3 x 6 6.3 x 9 8x8 8 x 12 10 x 10 10 x 12 17 18 19 Code 0606 0609 0808 0812 1010 1012 Packaging Reserved Description Bulk Lead Taping (ex P5) Lead Cut (ex 4mm) 4. Operating temperature range -55 ~ +125 4-1. Rated voltage, Surge, Category voltage and Rated temperature Rated voltage (V) 16 25 35 50 63 100 160 200 Rated temperature (°C) 125 125 125 125 125 125 125 125 Surge (V) 18.4 28.7 40.2 57.5 72.4 115 184 230 Category voltage (V) 16.0 25.0 35.0 50.0 63.0 100.0 160.0 200.0 The sum of DC voltage and the peak of ripple voltage must not exceed the rated voltage. 5. Dimension 20 2 Size code Code 16 25 35 50 063 100 160 16 Code T5 C4 For dimensions of φD & L, refer to GPL series Size Code 0606 0609 0611 0808 0812 1010 1012 Size 6.3 x 6.0 6.3 x 9.0 6.3 x 11.0 8.0 x 8.0 8.0 x 12.0 10.0 x 10.0 10.0 x 12.0 φD 6.3 6.3 6.3 8.0 8.0 10.0 10.0 L max. 6.8 9.8 12.0 9.5 13.5 10.5 13.5 F 2.5 2.5 2.5 3.5 3.5 5.0 5.0 φd 0.45 0.50 0.50 0.60 0.60 0.60 0.60 6. Performance Test environmental conditions Ambient temperature: 20±2°C / Relative humidity : 60 70% / Air pressure : 86 106 kPa No. 6.1 Item Rated voltage 6.2 Capacitance (Tolerance) Measuring frequency : 120Hz Measuring voltage : 1.0Vrms or less See characteristic table DC bias voltage : +1.5 2.0 VDC ( M :±20%) Measurement circuit : Equivalent series circuit 6.3 Tan δ Measurement shall be made under the same conditions as those given for the measurement See characteristic table of capacitance. 6.4 ESR 6.5 Leakage Current 6.6 Maximum Permissible Ripple current 6.7 Surge voltage Test condition At 20°C in100 to 300 KHz Leakage current value after applying the rated voltage for 2 minutes shall be less than the value shown in characteristic table (Item 15). In case Leakage current value exceeds the value shown in Item 15, remember after voltage treatment that applies the category voltage shown in Item 4-1 for 120 minutes at 125°C. Temperature : 105±2°C Ripple : rms value of 100 KHz sine wave AC (The sum of DC voltage and peak voltage shall not exceed the rated voltage.) Applied voltage: see item 4-1 Temperature condition: Normal temperature Protective resistor and discharge resistor: 1 kΩ Cycle number: 1000 cycles (A) Charge: 30±5 seconds (B) Discharge: 5.5 minutes (A) + (B) = 6±0.5 minutes (as 1 cycle) Performance: The capacitors shall meet the following specification after 1000 cycles. Specification See characteristic table See characteristic table I=0.2CV (after 2 minutes) See characteristic table No visible damage Leakage current ≤ specified value Capacitance change within ±20% of initial value tan δ ≤ 1.5 times of specified value ESR≤ 1.5 times of specified value No. 6.8 6.9 6.10 6.11 Item Test condition Step Temperature(°C) Specification Item Measure: Capacitance Tangent Measure: Capacitance tan δ 1 20 ±2 of loss angle Impedance (Z 20 *Impedance (Z 20°C) °C) Z –55°C / Z 20°C 2 -55±3 Z/Z 20 1.25 High 3 Keep at 15 to 35°C for 15minutes or more Temperature Z +125°C / Z 20°C 4 +125±2 Z/Z 20°C 1.25 & :Within±5% of step 1 ∆C/C Low Temperature ∆C/C 20°C Tangent of loss 20±2 Tan δ: Less than or equal to the characteristics 5 angle value of item 7.3 Z -55°C or +125°C / Z 20°C : Impedance ratio at 100 kHz ∆C/C 20°C : Capacitance change at 120 Hz Tangent of loss angle at 120 Hz Leakage current ≤ specified value Temperature : 60±2°C Capacitance change Relative humidity : 90% 95% Damp heat within ±20% of initial value Duration: 1,000 (+48/-0) hours (steady state) tan δ ≤ 1.5 times of specified (A) Applied voltage: Rated voltage value (B) Applied voltage: without load ESR ≤ 1.5 times of specified value No visible damage Temperature : 125±2 °C Leakage current ≤ specified Applied voltage : rated voltage value Duration : +72/-0 hours Capacitance chang Load life (16V25V 2000 hours, 35V 200V 1500 hours within ±20% of initial value The capacitors shall be stored under standard tan δ ≤ 1.5 times of specified atmospheric conditions for 1 to 2 hours, after value which measurement shall be made. ESR ≤ 1.5 times of specified value (1) Soldering condition should be under the following ranges. Recommended flow soldering condition Flow Temperature Time number 120°C or 120 Preheating less(ambient sec. or 1 time No visible damage temperature) less Leakage current ≤ specified Soldering 10 sec. 2 times or value 260°C or less conditions or less less *1 Capacitance change Flow soldering *1 When soldering 2 times, immersion time within ±10% of initial value tan δ ≤ 1.3 times of specified should be 10 sec. or less. value *2 Refer to item 1. Considerations when ESR ≤ 1.3 times of specified soldering value (2) Do not apply flow soldering to SMD type. (3) Do not solder capacitor itself by submerging it in melted solder the opposite side that the capacitor is mounted on. (4) Note that flux does not adhere to anywhere expect the lead terminal. (5) Note that other components do not fall over and touch the capacitor when soldering. 7. Rapid change of temperature Applied voltage: No load Cycle number: 5 Cycles Test diagram: Fig. 1 125±2 Room temperature -55±3 30±3min. 3 min 30±3min. 3 min or less or less 1 cycle (Fig.1) Performance: After 5 cycles, the capacitors shall meet the following specification. Item Capacitance change Tan δ Leakage current Performance Within ±10% of initial capacitance Less than or equal to the value of item 7.3 Less than or equal to the value of item 7.5 (after voltage treatment) 8. Solder-ability Temperature: 235 ± 5 °C Duration: 2 ± 0.5 seconds Direction: X, Y, Z (3 axes) Flux: Rosin (JIS K 5902) / / Ethanol (JIS K 8101); About 25 wt. % Performance: At least 95% of surface area of the dipped portion of the terminal shall be covered with new solder. 9. Resistance to soldering heat Test condition A) Vapor phase soldering method Solder paste should be applied to the printed wiring boards and then the capacitors are mounted On it. After that, the capacitor should be maintained in the vapor phase bath at a temperature of 230 ±2°C for 75 ±1 seconds. B) Soldering iron method Temperature: 400 ±10°C Duration: 3 +1-0 seconds C) Flow soldering heat (Do not apply flow soldering to SMD type) Temperature : 260±5°C Duration : 10 ±1 seconds Performance: The capacitors shall meet the following specification after A or B test. Item Capacitance change Tan δ Leakage current Performance Within ± 5% of initial capacitance Tan δ ≤ 1.3 times of specified value ESR ≤ 1.3 times of specified value 10. Vibration Frequency : 10 to 5 Hz (1 minute interval / 10 → 55→ 10 Hz) Amplitude : 0.75mm ( Total excursion 1.5mm) Direction : X, Y, Z (3 axes) Duration : 2 hours / axial (Total 6 hours) Performance : Measured capacitance should be settled when it is within 30 minutes before the end of the test. Also, after the test, the rate of capacitance change is within ±5% of the initial value. 11. Cleaning Concerning about HCFC, higher alcohol system, petroleum system, terpene system, water system with surface active agent and other solvents the washing way (separateness or combinations) by soak, ultrasonic wave, boil, vapor etc. is confirmed under the maker's recommendation. Please contact us if you require further details. Also, please be attentive to the following note as to some sort of solvent. Note: Please do not store capacitors in sealed container or in solvent after cleaning. Immediate heating after cleaning may causes expansion and (or) shrink of sleeves. 12. Storage condition (1) Store capacitor in a location free from direct contact salt spray or oil spray. (2) Store in a location where the capacitor is not exposed to noxious gas as hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, ammonia, etc. (3) Store at a temperature between 5 to 35°C, with humidity of 75%RH or less. (4) Store capacitor in a location that is not subject to direct sunlight, vibration or contact with water. (5) Capacitor sets the storage period to prevent the increase of leakage current through the long-term storage before opening. When make a long-term storage, please storage its as follows. Open the bags just before mounting and use up all products once opened. For keeping a good solderability, store the capacitor as follows. (Radial lead type) Before unseal: within 1 year after delivery After seal : within 7 days from opening (SMD type) Before unseal: within 6 months after delivery After seal: within 30 days from opening (packaged with carrier tape) 13. Characteristics Table Rated voltage (V.DC) ESR (m max./ 20C 100KHz to 300KHz) Tx 105C 105C＜Tx125C 0.12 1,056 15 4,300 1,720 GPL-330M16V0808 0.12 1,504 15 4,300 1,720 GPL-470M16V0808 8 x 12 0.12 1,504 13 4,650 1,860 GPL-470M16V0812 820 8 x 12 0.12 2,624 13 4,650 1,860 GPL-820M16V0812 820 10 x 12 0.12 2,624 12 5,600 2,240 GPL-820M16V1012 1,000 10 x 12 0.12 3,200 12 5,600 2,240 GPL-1000M16V1012 1,200 10 x 12 0.12 3,840 12 5,600 2,240 GPL-1200M16V1012 1,500 10 x 12 0.12 4,800 12 5,600 2,240 GPL-1500M16V1012 100 8x8 0.12 500 24 2,900 1,160 GPL-100M25V0808 150 8x8 0.12 750 24 2,900 1,160 GPL-150M25V0808 220 8 x 12 0.12 1,100 18 4,250 1,700 GPL-220M25V0812 330 8 x 12 0.12 1,650 18 4,250 1,700 GPL-330M25V0812 470 8 x 12 0.12 2,350 18 4,250 1,700 GPL-470M25V0812 470 10 x 12 0.12 2,350 16 4,700 1,880 GPL-470M25V1012 560 10 x 12 0.12 2,800 16 4,700 1,880 GPL-560M25V1012 680 10 x 12 0.12 3,400 16 4,700 1,880 GPL-680M25V1012 47 8x8 0.12 329 30 2,600 1,040 GPL-47M35V0808 68 8x8 0.12 476 30 2,600 1,040 GPL-68M35V0808 100 8 x 12 0.12 700 26 2,950 1,180 GPL-100M35V0812 150 8 x 12 0.12 1,050 26 2,950 1,180 GPL-150M35V0812 180 8 x 12 0.12 1,260 26 2,950 1,180 GPL-180M35V0812 220 8 x 12 0.12 1,540 26 2,950 1,180 GPL-220M35V0812 220 10 x 12 0.12 1,540 24 3,400 1,360 GPL-220M35V1012 330 10 x 12 0.12 2,310 24 3,400 1,360 GPL-330M35V1012 390 10 x 12 0.12 2,730 24 3,400 1,360 GPL-390M35V1012 47 8 x 12 0.12 470 32 2,250 900 GPL-47M50V0812 68 8 x 12 0.12 680 32 2,250 900 GPL-68M50V0812 82 8 x 12 0.12 820 32 2,250 900 GPL-82M50V0812 120 8 x 12 0.12 1,200 32 2,250 900 GPL-120M50V0812 120 10 x 12 0.12 1,200 28 2,620 1,040 GPL-120M50V1012 180 10 x 12 0.12 1,800 28 2,620 1,040 GPL-180M50V1012 220 10 x 12 0.12 2,200 28 2,620 1,040 GPL-220M50V1012 82 8 x 12 0.12 1,033 32 2,100 840 GPL-82M100V0812 100 8 x 12 0.12 1,260 32 2,100 840 GPL-100M63V0812 150 10 x 12 0.12 1,890 28 2,550 1,020 GPL-150M63V1012 180 10 x 12 0.12 2,268 28 2,550 1,020 GPL-180M63V1012 15 8 x 12 0.12 300 40 1,850 740 GPL-15M100V0812 22 8 x 12 0.12 440 40 1,850 740 GPL-22M100V0812 33 10 x 12 0.12 660 38 2,100 840 GPL-33M100V1012 47 10 x 12 0.12 940 38 2,100 840 GPL-47M100V1012 4.7 8 x 12 0.12 150 130 720 280 GPL-4.7M160V0812 6.8 8 x 12 0.12 217 130 720 280 GPL-6.8M160V0812 12 10 x 12 0.12 384 130 960 380 GPL-12M160V1012 Case Size D x L (mm) tan 330 8x8 470 8x8 470 16V 25V 35V 50V 63V 100V 160V Rated ripple current (mArms,100 KHz) Leakage Current (A) Rated Capacitance (F) Frequency coefficient of allowable ripple current Frequency 120 Hz f ＜1 KHz 1 KHz f ＜10 KHz 10 KHz f ＜100 KHz 100 KHz f 300 KHz Coefficient 0.05 0.30 0.70 1.00 Part Number 15. Structure Lead wires: Oxygen Free Copper (OFC) wires Al-boss: High pure aluminum Paper: Manila hemp Al-foil (Anode): High pure aluminum Al-foil (Cathode): High pure aluminum Al-case: High pure aluminum Tape: Polyester The lead wire and the Al-boss are welded together. The Al-tab and the Al-foil are stitched to join together. The outer most Al-foil spiral of the element is cathode. Conductive polymer is used as the electrolyte. 16. Operating Precautions This capacitor is an aluminum solid capacitors with Conductive Polymer electrolyte. Please note the following points in order to take full advantage of products performance, with most stable quality. Crucial Precautions 1. Polarity Solid aluminum electrolytic capacitor is a polarized capacitor including positive and negative electrodes. Do not reverse the polarity when using. If it is used with the polarities reversed, increased leakage current or decreased life span may result. 2. Prohibited circuits Since problems can be expected due to leakage current increasing during soldering and other processes, the capacitor cannot be used in the following circuits. 1) High impedance circuits 2) Coupling circuits 3) Time constant circuits * In addition to the leakage current fluctuation above, the operational conditions such as characteristics at high and low temperature, damp heat and endurance stipulated in the specifications will affect the capacitance. The fluctuation of the capacitance may cause problem if it is used as a time constant capacitor, which is extremely sensitive to the fluctuation of the capacitance. Do not use it as a time constant capacitor 4) Circuits to get bad influence by big leakage current Additionally, please contact usage of two or more capacitors in series for voltage proof. 3. Overvoltage prohibited during design Overvoltage exceeding the rated voltage may not be applied even for an instant as it may cause a short circuit. 4. Sudden charge and discharge restricted Sudden charge and discharge restricted (for maintenance of high-proof reliability). A protection circuit is recommended for when a sudden charge or discharge causes excessive rush current because this is a main cause of short circuits and large leakage current. Use protection circuits under the following both cases; 1) The rush current exceeds 10A. 2) The rush current exceeds 10x the maximum allowable ripple current of capacitor. Be sure to insert a protection resistor of about 1KΩ for charge and discharge when measuring the leakage current. 5. Operating environmental restrictions Do not use the capacitor in the following environments. (a) Places where water, salt water or oil can directly fall on it, and places where condensation may form. (b) Places filled with noxious gas (hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, ammonia, etc.). (c) Places susceptible to ozone, ultraviolet rays and radiation. 6. Mounting precautions (1) Considerations when soldering The soldering conditions are to be within the range prescribed in specifications. If the specifications are not followed, there is a possibility of the cosmetic defection, the intensive increase of leakage current, and the capacitance reduction. (2) Things to be noted before mounting (a) Do not reuse capacitor that have been assembled in a set and energized. Excluding capacitor that have been removed for measuring electrical characteristics during a periodic inspection, this capacitor cannot be reused. (b) Leakage current may increase when capacitors are stored for a long period of time. In this case, apply rated voltage for 2 hours at 125°C with load of 1 KΩ resistor. (3) Flow soldering Do not use flow soldering for SMD type. (4) Reflow soldering (a) Set the soldering conditions (soldering temperature, terminal submersion time) so that they fall within the stipulated range in the specifications. The leakage current value after soldering may increase a little (from a few µA to several mA) depending on the soldering conditions (preheating and solder temperature and time, PCB material and thickness, etc.). The leakage current can be reduced through self-repair by applying voltage. (b) Reflow soldering may reduce the capacitance of products after soldering even when the soldering conditions are within the required value. (5) Handling after soldering (a) Do not tilt, bend or twist the capacitor after it 7. Disposal Conducting polymer capacitor comprises solid organic compounds, various metals, rubber, etc. Treat it as industrial waste when disposing of it. In case of disposing a large amount of capacitors, the company can dispose on behalf. 8. Consideration when using in industrial equipment To ensure reliability when the capacitor is used in industrial equipment, design must allow for its capacitance, impedance, and other characteristics. 9. Using in equipment regarding human life In case of using in equipment regarding human life (e.g. Space equipment, aeronautic equipment and atomic equipment etc.), be sure to talk over the matter with supplier. Don't use without recognition document of our company. 10.Hazardous substances for Environmental care 10-1. Substances destroying ozone layer Substances (class one and two) destroying the ozone layer are not contained in this kind of Capacitor. It is not used in manufacturing process of the capacitor. 10-2. Bromine materials for flame-retardant Conducting polymer capacitor dose not contain bromine materials of PBBOs or PBBs as the flame-retardant 11. Others Design circuits after checking the following items (a) Electric characteristics are affected by temperature and frequency fluctuations. Design circuits after checking the following items. (b) When mounting an capacitor on a double-sided PC board, extra PC board holes and the through holes for connecting the front and back of the PCB must not exist underneath the capacitor. Precautions with completed board (a) Do not touch the lead terminals of capacitor directly. (b) Do not use electric conductors to cause short circuits between the capacitor lead terminals. Do not subject the capacitor to conductive solutions such as acids and alkaline water solutions. (c) Check the installation environment of the board the capacitor is installed in. (d) Age the board at conditions that fall below the capacitors ratings. (e) It is recommended that the board be used at room temperature and in ordinary humidity. Fixatives and coatings (a) Select the appropriate covering and sealant material for capacitors. In particular, make sure the fixative, coating and thinner do not contain acetone. (b) Before applying the fixative or coating, completely remove any flux residue and foreign matter from the area where the board and capacitors are to be jointed together. (c) Allow any detergent to dry before applying the fixative or coating. (d) Please contact QAI for fixative and coating heat curing conditions. Note: In case of some problems concerning industrial possessive rights of third party by using this product, we don’t take responsibility except for what to be directly conceded with structure processes capacitor. Please design with safety measures taking into consideration any social damage, such as personal or fire accident when using this product. All rights reserved.