THIS DOCUMENT WAS CREATED IN VISIO TECHNICAL 5.0. THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. INTERNAL DOCUMENTATION TRACKING Doc#.Rev Description Created/Revised By Date AA AB Created Work instruction per Revise Per ER043450 B. Bowen N. Ponce 08/03/2010 08/11/2012 Accepted By Date Work Instruction CUSTOMER: DESCRIPTION: CAP-7763-3-3 CAP-7765-3-3 ASSY NO: (FORMALLY CAP-E05) SMPTE Fiber Tri-Loc Camera Jack (7763-3-3) and Plug (7765-3-3) Customer Assembly Procedure – Epoxy and Polish Versions Winchester Electronics REV: AB Total Page : Page : 43 1 of 43 THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 1 2 OF 43 Doc. Rev: AB VERIFY TRI-LOC PLUG ASSEMBLY 78-3012 78-0701 78-0705 1-8156 78-1019 A 78-3015 78-3014 B B 78-0301 78-1022 78-1018 78-1012 w/ 78-0102 (X3) 78-3013 78-4006 78-4005 78-7009 78-7016 (OPTIONAL: 7760-000-00704Z) Disassemble Connector and Verify the above components for 7765-4-3 FIBER TRI-LOC PLUG B 78-1023 78-7003 TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK SLIDE ON THE PARTS, AS SHOWN, FOR CONNECTOR 7765-3-3 (PLUG CONNECTOR) (NOTE: THE SPLASHPROOF BOOT SHOWN IS OPTIONAL AND MAY NOT BE USED IN YOUR APPLICATION) 3 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: 4 OF 43 CAP-7763-3-3 CAP-7765-3-3 Doc. Rev: AB WORK 1 VERIFY TRI-LOC JACK ASSEMBLY 78-3010 78-1023 78-0701 78-0705 1-8156 78-1019 A 78-3015 78-3205 A B 78-0301 78-1022 78-1018 78-1012 w/ 78-0102 (X3) 78-3011 78-4204 78-4203 78-7008 78-7016 (OPTIONAL: 7760-000-00705Z) Disassemble Connector and Verify the above components for 7763-3-3 FIBER TRI-LOC JACK TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 5 OF 43 Doc. Rev: AB VERIFY SLIDE ON THE PARTS, AS SHOWN, FOR CONNECTOR 7763-3-3 (JACK CONNECTOR) (NOTE: THE SPLASHPROOF BOOT SHOWN IS OPTIONAL AND MAY NOT BE USED IN YOUR APPLICATION) TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 6 OF 43 Doc. Rev: WORK HYBRID CABLE PREP BOTH ENDS AS FOLLOW 2 CUT END Measure and cut cable to desired length. Place components onto cable end in order shown. 3 Verify All components are on the cable in the Order Shown. AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 4 Caution 90mm +2 / -0 mm Measure and remove outer jacket as shown. Caution should be used when cutting jacket, Do not Cut or Knick Braid / Braid Shield should remain intact. 5 20 mm +2 /-0 mm Measure and cut braid shield to dimension shown. 7 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Customer Rev: Title Description: Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 6 8 OF 43 Doc. Rev: AB VERIFY Note: Painters Tape works best to avoid sticky residue. 90 mm +2 / -0 mm 70 mm +2 / -0 mm 7 If curing fixture is use attach cable onto the clamp as shown above Fold copper conductors and strength member back, and using a sharpie pen mark both fibers 70mm from cable jacket Fold copper conductors and strength member back over the clamp and Secure with tape over the clamp TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Customer Rev: Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 8 9 OF 43 Doc. Rev: AB VERIFY TQC 9 Clean fiber with Kim-Wipe lightly soaked in 99% Isopropyl Alcohol Strip fiber @ mark 70mm +/-1mm from cable jacket using fiber hand strpper or automated schleuniger stripping machine THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 10 OF 43 Doc. Rev: AB VERIFY 10 MIX EPOXY TO TERMINATE FIBER CONDUCTORS EPO -TEK 353ND Remove divider from package of EPO -TEK 353ND MIX with roller or table corner until clear substance thoroughly mix with colored substance Cover syringe with tape Use a syringe to place mixed epoxy as shown above Place plastic syringe cap on syringe tip TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 11 Use centrifuge machine to complete mixing the epoxy for approximately 5 min. loading the syringe in a balanced position 2,4 or 6 tubes do not spin 1 or 5 tubes Place a needle onto syringe 11 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 12 Take one of the of the fiber optic termini and insert the top of the epoxy needle into the connector until it bottoms out. Gently press on the handle until a bead of epoxy appears on the tip of the connector. Remove the needle from the connector . NOTE: Do not overfill the termini with the epoxy Using a gentle twisting motion begin to feed the ferrule on the fiber until bottoms out against the fiber buffer 12 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female 13 Place terminated fibers in the curing fixture and secure both fibers with magnetic cover and tighten with screw as shown in the illustration Place fixture in the oven as shown and cure fibers for 10 min. @ 120 degree “c” Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 13 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Customer Rev: Title Description: Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 14 OF 43 Doc. Rev: AB VERIFY Remove cable from the oven, taking screw and cover of the curing fixture and carefully remove cured fibers. 14 15 TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics 16 Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 15 OF 43 Doc. Rev: WORK NOTE: It is recommended that the connectors be polished on an automated polishing machine. The procedure above is for reference only. Due to polishing machine variations some adjustments to procedure above may be required to achieve the required results. AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 16 OF 43 Doc. Rev: AB VERIFY 17 POLISHING PUCK FOR 2 MM FERRULE (TLF427) POLISHING MACHINE (REFERENCE ONLY) LOAD FIBERS INTO FIXTURE OR POLISHING PUCK TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 18 17 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics 19 Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 PREP COPPER CONDUCTORS WORK 30mm +/-2mm Remove Cable Clamp and Tape from Wires and Strength Member, leave braid shield in tact. Measure and Cut Strength Member as shown. Cut the 2 White, 2 Black and 1 Red, and 1 Slate wire even with Termini Retaining Washer as shown. 18 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 20 5.0mm. 19 OF 43 Doc. Rev: AB VERIFY KTH-5000 W/ KTH-5018 DIE SET 22 AWG 4.0mm. 24 AWG KTH-1000 W/ KTH-2035 DIE SET Strip Wires as shown. 21 After Verification proceed to Step 23 Verify if you are terminating the 7765-3-3 FIBER TRI-LOC PLUG PRO-CRIMPER CP-371 W/ KTH-5018 DIE SET Verify Correct Crimp Tool and Die Set 22 After Verification proceed to Step 39 Verify if you are terminating the 7763-3-3 FIBER TRI-LOC JACK TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 23 TERMINATING CONDUCTORS FOR 7765-3-3 PLUG CONNECTOR 20 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK KTH-5000 W/ KTH-5018 DIE SET 21 OF 43 Doc. Rev: AB VERIFY TQC KTH-5000 W/ KTH-5018 DIE SET KTH-5000 W/ KTH-5018 DIE SET Wire must be visible in Inspection Hole Crimp Red Wire into Female Contact Wire must be visible in Inspection Hole Wire must be visible in Inspection Hole Crimp 2 White Wires into Male Contact Crimp 2 Black Wires into Male Contact NOTE : Wire must be visible in Inspection Hole Crimp Gray wire into Female Contact 24 25 verify pull test on crimped wires Inspection Hole 22 awg 16 lbs 24awg 6 lbs Verify Wire is visible in Inspection Hole THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Customer Rev: Title Description: Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 26 Black White Red Gray Blue Yellow 22 OF 43 Doc. Rev: AB VERIFY Strength Member Individually feed Fiber, Wires, and Strength Member through the Ground Shield. Separate Conductors on either side of the Strength Member as shown. 27 .050 Allen Wrench Slide Strain Relief Anchor over strength Member Position into grooves on ground Shield TIGHTEN SET OF SCREWS 3 PLACES WITH ALLEN WRENCH .050 TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Fiber Tri-Loc Camera Cable Male to Female Winchester Electronics N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK INSERT FIBER AND COPPER CONDUCTORS 28 Note: Re-Installing the cap will protect the fiber ends and hold the fiber in position. “A” Orient Connector as Shown “B” Remove Cap from Blue and Yellow Fiber End, Insert where shown and replace cap. Slide Fiber Retainer into Connector Housing as shown to secure fiber. 23 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Fiber Tri-Loc Camera Cable Male to Female Winchester Electronics Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 24 OF 43 Doc. Rev: AB VERIFY 29 “A” “B” Insert Black and Red Wires where shown SIDE”A” A Fiber Retainer A Attach cover “A” onto windows of housing to hold copper contacts as shown A A Note: You may need to loosen screws on Strength Member to gain proper fit. Lock cover “A” over groove in Strength Member Anchor and ground Shield as shown Lock retainer fiber onto Cover “A” TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female 30 N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK “A” W 25 OF 43 Doc. Rev: AB VERIFY TQC “B” Attach Cover “B” to Side “B” Capturing Fiber retainer and Contacts Insert White and Slate Wires as shown Side “B” 31 28 Verify Sides “A” and “B” are secure, no wires have been pinched and the Anchor and Ground Shield are enclosed. Contact Locks Fully Seated Remove tape securing Braid Shield and fold up onto Ground Shield. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: 26 OF 43 CAP-7763-3-3 CAP-7765-3-3 Doc. Rev: AB WORK VERIFY TQC KTH-5000 W/ KTH-5018 DIE SET 32 Trim any loose strands after crimp. Slide Shield Ferrule up onto Ground Shield and Crimp. 33 Note: Collet tabs must NOT line up with groove on assembly. Tabs Carefully verify the upper level of the tool does not stop on the ground shield as shown Align Collet Tabs with Strength Member Anchor as shown. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 34 Note: There is a “PIN” inside the housing that also aligns with the grooved side of the assembly opposite the “RED” dots. Groove Doc. Rev: AB VERIFY TQC 35 Pin Align Assembly with Housing 36 27 OF 43 Slide complete assembly into Connector Housing as shown. 37 38 ¾” / 19mm ¾” / 19mm ¾” / 19mm 9/16" / 14mm Collet should be flush with connector housing. Verify Strain Relief Collet is fully seated. Secure Body Nut as shown using 2 open end wrenches. Slide Rear Seal and Washer until seated against Body Nut. Secure Nut Clamp and tighten using open end wrench. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 39 TERMINATING CONDUCTORS FOR 7763-3-3 JACK CONNECTOR 28 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 41 40 29 OF 43 Doc. Rev: AB VERIFY TQC 42 Wire must be visible in Inspection Hole Crimp Male Contact onto Red Wire Wire must be visible in Inspection Hole Wire must be visible in Inspection Hole Crimp Female Contact onto 2 White Wires Crimp Female Contact onto 2 Black Wires 43 Wire must be visible in Inspection Hole Crimp Male Contact onto Gray Wire 44 NOTE : 45 Inspection Hole verify pull test on crimped wires 22 awg 16 lbs Verify Wire is visible in Inspection Hole 24awg 6 lbs THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Fiber Tri-Loc Camera Cable Male to Female Winchester Electronics Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 46 47 Black White Red Gray Blue Yellow Strength Member Individually feed Fiber, Wires, and Strength Member through the Ground Shield. Separate Conductors on either side of the Strength Member as shown. 48 .050 Allen Wrench Slide Strain Relief Anchor over strength Member Position into grooves on ground Shield TIGHTEN SET OF SCREWS 3 PLACES WITH ALLEN WRENCH .050 30 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Customer Rev: Fiber Tri-Loc Camera Cable Male to Female CAP-7763-3-3 CAP-7765-3-3 N/A WORK INSERT FIBER AND COPPER CONDUCTORS 49 50 PAGE Doc. #: Note: Re-Installing the cap will protect the fiber ends and help hold the fiber in position. 51 31 OF 43 Doc. Rev: AB VERIFY TQC Note: Re-Installing the cap will protect the fiber ends and help hold the fiber in position. B “A” “B” Orient Connector as Shown “A” “B” Remove Cap from Yellow Fiber end, Insert where shown and replace cap. “A” “B” Remove Cap from Blue fiber End, Insert where shown and replace cap. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 32 OF 43 Doc. Rev: AB VERIFY TQC 51 B “A” W “B” Fiber Retainer Slide Fiber Retainer into Connector Housing as shown to secure fiber. Fiber Retainer Insert Black and Red Wires where shown SIDE”A” 52 Note: You may need to loosen screws on Strength Member to gain proper fit. A A Attach Cover “A” to Side “A” Capturing Fiber Retainer and Contacts Slide Cover “A” over groove in Strength Member Anchor as shown and lock onto Ground Shield. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Customer Rev: Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 53 “A” 33 OF 43 Doc. Rev: AB VERIFY TQC 54 w “B” Attach Cover “B” to Side “B” Capturing Fiber retainer and Contacts Insert White and Slate Wires as shown Side “B” 56 55 Verify Sides “A” and “B” are secure, no wires have been pinched and the Anchor and Ground Shield are enclosed. Contact Locks Fully Seated Remove tape securing Braid Shield and fold up onto Ground Shield. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 34 OF 43 Doc. Rev: AB VERIFY TQC KTH-5000 W/ KTH-5018 DIE SET 57 Trim any loose strands after crimp. Slide Shield Ferrule up onto Ground Shield and Crimp. 58 Note: Collet tabs must NOT line up with groove on assembly. Tabs Carefully verify the upper level of the tool does not stop on the ground shield as shown Align Collet Tabs with Strength Member Anchor as shown. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 59 Note: There is a “PIN” inside the housing that also aligns with the grooved side of the assembly opposite the “RED” dots. Groove 35 OF 43 Doc. Rev: AB VERIFY TQC 60 Pin Align Assembly with Housing 61 Slide complete assembly into Connector Housing as shown. 62 63 ¾” / 19mm ¾” / 19mm ¾” / 19mm 9/16" / 14mm Collet should be flush with connector housing. Verify Strain Relief Collet is fully seated. Secure Body Nut as shown using 2 open end wrenches. Slide Rear Seal and Washer until seated against Body Nut. Secure Nut Clamp and tighten using open end wrench. THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK W W 7763-3-3 7765-3-3 CABLE MOUNT SMPTE FIBER TRI-LOC JACK CONNECTOR CABLE MOUNT SMPTE FIBER TRI-LOC PLUG CONNECTOR (NOTE: FRONT FACING VIEW) (NOTE: FRONT FACING VIEW) 36 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics 64 Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A NOTE: The electrical and optical tests referred to on the following pages is for reference only and will vary depending upon the test equipment and test harnesses in use. PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 37 OF 43 Doc. Rev: AB VERIFY PERFORM ELECTRICAL TEST USING 2 COPPER HARNESS WITH THE SAME CONNECTORS USED IN THE CABLE, MALE TO FEMALE WIRED BOTH STRAIGHT THRU 1-4 PLUS GROUND AND ATTACHED TO CIRRIS TESTER MACHINE THE ELECTRICAL TEST IS TO VERIFY CONNECTION RESISTANCE ,OPEN, MISSWIRE, SHORT AND HIGH POT Note: FOR ELECTRICAL TEST USE THE PARAMETER SHOWN ABOVE CONNECTION RESISTANCE DEPEND OF THE LENGTH ON THE CABLE Perform Electrical Test TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 38 OF 43 Doc. Rev: AB VERIFY TQC 65 NOTE: The electrical and optical tests referred to on this and the following pages is for reference only and will vary depending upon the test equipment and test harnesses in use. PERFORM OPTICAL TEST FOR INSERTION LOSS AND BACK REFLEX ION, USE ANY OPTICAL SINGLE MODE POWER METER THE POWER METER SHOWN ABOVE IS FOR REFERENCE ONLY THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 39 OF 43 Doc. Rev: AB VERIFY TQC 66 ASSEMBLY 1 OPTICAL HARNESS USING 2 SINGLE FIBERS WITH FEMALE CONNECTOR (# 7763-3-3) ON ONE END OF THE HARNESS AND CONNECT FIBERS WITH FC CONNECTORS ON THE OTHER END OF THE HARNESS AS SHOWN ABOVE ASSEMBLY 1 OPTICAL HARNESS USING SINGLE MODE FIBERS WITH MALE CONNECTOR (# 7765-3-3) ON ONE END OF THE HARNESS AND CONNECT FIBERS WITH SC CONNECTORS ON THE OTHER END OF THE HARNESS AS SHOWN ABOVE CONNECT TO CONNECTORS MALE TO FEMALE AND HARNESS WITH FC CONNECTORS ATTACH TO POWER METER ON THE SOURCE CHANNELS AND HARNESS WITH SC CONNECTOR ATTACH INDIVIDUALLY TO DETECTOR ON THE POWER METER AS SHOWN ABOVE PRESS REFERENCE BUTTON TO “0” EACH CHANNEL NOTE: The electrical and optical tests referred to on this and the following pages is for reference only and will vary depending upon the test equipment and test harnesses in use. Perform optical Test THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Winchester Electronics 67 Title Description: Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 NOTE: The electrical and optical tests referred to on this and the following pages is for reference only and will vary depending upon the test equipment and test harnesses in use. WORK SWITCH FIBER ON THE DETECTOR AND CHANGE CHANNEL TO REFERENCE TO “0” AS SHOWN IN THE ILLUSTRATION ABOVE 40 OF 43 Doc. Rev: AB VERIFY TQC THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Title Description: Winchester Electronics 68 Fiber Tri-Loc Camera Cable Male to Female Customer Rev: N/A NOTE: The electrical and optical tests referred to on this page is for reference only and will vary depending upon the test equipment and test harnesses in use. PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 41 OF 43 Doc. Rev: AB VERIFY TQC CONNECT CABLE TO HARNESSES TO BE TESTED AND PRESS POWER ABS/ REL BUTTON AND VERIFY READ REPEAT THE SAME PROCEDURE FOR THE OTHER FIBER NOTE : THE INSERTION LOSS SHOULD BE BETWEEN -0.05 TO -0 .70 DB THE BACK REFLEX ION SHOULD BE > - 40 DB PRESS BR BUTTON AND VERIFY READ THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK 69 42 OF 43 Doc. Rev: AB VERIFY Assembly shown above without optional accessory boots Slide the boots (Optional Accessory) into position over the connectors as shown. IF REQUIRED, USE VINYL WRAP AROUND CABLE LABELS WITH CUSTOMER P/N, REV, COMPANY NAME AND DATE CODE @ 18" FROM EACH END OF CABLE. TQC C 䟰Ї THIS DOCUMENT WAS CREATED IN VISIO Pro 2003 THE DRAWING FOUND WITHIN IT WERE CREATED IN VISIO OR AUTOCAD. Customer: Customer Rev: Title Description: Winchester Electronics Fiber Tri-Loc Camera Cable Male to Female N/A PAGE Doc. #: CAP-7763-3-3 CAP-7765-3-3 WORK Packaging/Shipping Instruction Packaging Instruction Individual Bag Type/size/ Part Number Shipping Instruction HEAT SEAL BAG 12 X 15 Amount Per Bag 1 Bag Label required NO Individual Box Size AS REQUIRED Amount Per BOX AS REQUIRED UL label required NO CSA label required NO RoHS label required NO Any Special label required NO Notes: Notes: APPLY ONE MA0048 LABEL ON CENTER OF BAG WITH CUSTOMER PART NUMBER: 43 OF 43 Doc. Rev: AB VERIFY TQC