DC/DC Converters THL 10 Series, 10 Watt Features ◆ 10 Watt in 1” x 1” package ◆ Shielded metal case with isolated ing nd e p CB Scheme 226037 UL 60950-1 UL 60950-1 baseplate ◆ Wide 2:1 input voltage ranges ◆ Operating temp. range –40°C to +80°C and up to +85°C with heat-sink ◆ I/O isolation voltage 1500 VDC ◆ Input filter meets EN 55022 class A without external components ◆ Cost optimized design ◆ Industry standard pinout ◆ 3-year product warranty The THL 10 is a series of general purpose 10 Watt dc/dc-converters packed in the compact 1” x 1” case and is a pin to pin replacement for the popular 1” x 2” size products. The industrial standard pinout, the wide 2:1 input voltage range and the input filter that meets EN 55022 Class A without external components make these converters easy to design in and suitable for to cost optimize many existing and new applications. The models have short circuit and overvoltage protection and are applicable in temperature ranges of up to +80°C or +85°C with optional mounted heat sink. Typical applications are instrumentation, distributed power architectures in communication and industrial electronics. Models Order code Input voltage range Output voltage Output current max. Efficiency typ. THL 10-1210 3.3 VDC 2500 mA 82 % THL 10-1211 5.1 VDC 2000 mA 84 % THL 10-1212 12 VDC 830 mA 86 % THL 10-1213 9 – 18 VDC 15 VDC 670 mA 86 % THL 10-1221 (12 VDC nominal) ±5.0 VDC ±1000 mA 84 % THL 10-1222 ±12 VDC ±416 mA 85 % THL 10-1223 ±15 VDC ±333 mA 85 % THL 10-2410 3.3 VDC 2500 mA 83 % THL 10-2411 5.1 VDC 2000 mA 85 % THL 10-2412 12 VDC 830 mA 87 % THL 10-2413 18 – 36 VDC 15 VDC 670 mA 87 % THL 10-2421 (24 VDC nominal) ±5.0 VDC ±1000 mA 85 % THL 10-2422 ±12 VDC ±416 mA 86 % THL 10-2423 ±15 VDC ±333 mA 86 % THL 10-4810 3.3 VDC 2500 mA 83 % THL 10-4811 5.1 VDC 2000 mA 85 % THL 10-4812 12 VDC 830 mA 87 % THL 10-4813 36 – 75 VDC 15 VDC 670 mA 88 % THL 10-4821 (48 VDC nominal) ±5.0 VDC ±1000 mA 86 % THL 10-4822 ±12 VDC ±416 mA 87 % THL 10-4823 ±15 VDC ±333 mA 87 % http://www.tracopower.com Page 1 of 4 DC/DC Converters THL 10 Series 10 Watt Input Specifications Input current at no load (at nominal input voltage) Input current at full load (at nominal input voltage) 12 24 48 12 Vin models: 20 mA typ. 24 Vin models: 15 mA typ. 48 Vin models: 10 mA typ. Vin; 3.3 VDC 12 Vin; other Vin; 3.3 VDC 24 Vin; other Vin; 3.3 VDC 48 V; other models: models: models: models: models: models: 800 mA typ. 1000 mA typ. 400 mA typ. 500 mA typ. 200 mA typ. 250 mA typ. Start-up voltage / under voltage lockout 12 Vin models: 9.0 / 8.5 VDC (or lower) (hysteresis for assertive on) 24 Vin models: 18 / 17 VDC (or lower) 48 Vin models: 36 / 34 VDC (or lower) (long term operation at undervoltage will demage the converter!) Surge voltage (1 sec. max.) 12 Vin models: 25 V max. 24 Vin models: 50 V max. 48 Vin models: 100 V max. Conducted noise (input) EN 55022 class A, FCC part 15, level A without external components ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ±6 kV, perf. criteria A Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A Fast transient / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±1 kV perf. criteria A Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A Output Specifications Voltage set accuracy ±2 % Regulation – Input variation (Vmin – Vmax) – Load variation single output models: dual output models: cross regulation: 1.0 % max. 0.5 % max. (0 – 100 % load) 1.0 % max. (0 – 100 % balanced load) 5 % max. (25% / 100% asymmetrical load) Minimum load not required Ripple and noise (20 MHz bandwidth) 3.3 & 5.0 VDC models: 80 mVp-p typ. other models: 100 mVp-p typ. Temperature coefficient ±0.02 %/K Output current limitation >110 % of Iout max. Short circuit protection hiccup, automatic recovery Transient response setting time 300 µs typ. (25 % load step change) Maximum capacitive load http://www.tracopower.com 3.3 5.1 12 15 ±5.0 ±12 ±15 VDC VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: models: 4700 µF 2200 µF 330 µF 220 µF 1000 µF (each output) 150 µF (each output) 100 µF (each output) Page 2 of 4 DC/DC Converters THL 10 Series 10 Watt General Specifications Temperature ranges – – – – Power derating – Operating without heat sink 2.5 %/K above +60°C – Operating with heat sink 3.5 %/K above +70°C Operating without heat sink Operating with heat sink Case temperature Storage –40°C to +80°C (with derating) –40°C to +85°C (with derating) +100°C max. –50°C to +125°C Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign)tbd Isolation voltage (60 sec.) – Input/Output 1’500 VDC Isolation capacitance – Input/Output 2000 pF max. Isolation resistance – Input/Output (500 VDC) >1’000 MOhm Switching frequency (fixed) 300 kHz typ. (pulse width modulation PWM) Altitude during operation 5‘000 m max. (16‘400 ft) approved Safety standards UL/cUL 60950-1, IEC/EN 60950-1 Safety approvals – UL/cUL www.ul.com -> File no. e188913 (entry pending) g – CB test certificate according IEC 60950-1 www.tracopower.com/products/thl10-cb.pdf din – CSA certificate for UL/cUL 60950-1 www.tracopower.com/products/thl10-csa.pdf Pen Environmental compliance – Reach www.tracopower.com/overview/thl10 – RoHS RoHS directive 2011/65/EU Physical Specifications Casing material metal Baseplate non conductive FR4 Potting material epoxy (UL 94V-0 rated) Pin material copper alloy with gold-plated subplate Weight 15 g (0.53oz) Soldering temperature max. +260°C / 10sec. All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters THL 10 Series 10 Watt Outline Dimensions 7.62 5.08 (0.3) (0.2) 2.5 3 6.0 10.2 2.5 10.16 10.16 (0.24) (0.4) (0.1) (0.4) (0.4) (0.1) 4 5 (1.0) (0.8) Bottom view 25.4 1 2 20.32 Pin-Out Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) 3 + Vout + Vout 4 No pin Common 5 –Vout –Vout 25.4 (1.0) Dimensions in [mm], () = Inch Pin diameter ø 1.0 (0.04) Pin pitch tolerances: ±0.25 (±0.01) Tolerances: ±0.5 (±0.02) Heat-Sink (Option) Order code: THL-HS1 (cont.: heat-sink, thermal pad, 2 clamps) Material:Aluminum Finish: Anodic treatment (black) Weight: 4.0 g (0.14oz) without converter Thermal impedance after assembling: 15.8 K/W 31.0 (1.22) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heat-sink already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Heat-sink Thermal pad Clamp Converter 16.3 (0.64) 17.5 (0.69) max. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. April 14. 2015 Page 4 of 4