TEN 30-WIN Series Application Note DC/DC Converter 9 to 36Vdc or 18 to 75Vdc Input and 30 Watt Output Power 3.3 to 15Vdc Single Outputs ±5Vdc to ±15Vdc Dual Outputs and 3.3V/5Vdc & ±12/±15VdcTriple Outputs Features RoHS compliant Single output up to 8.5A, Dual and Triple Output Converters Six-sided continuous shield No minimum load required (except Triple Output Version) High power density High efficiency up to 91% Small size 50.825.410.2 mm 2.001.000.40 inch) Input to output isolation (1600VDC) 4:1 ultra wide input voltage range Fixed switching frequency Input under-voltage protection Output over-voltage protection Over-current protection Output short circuit protection Remote on/off Case grounding E188913 Options Heatsink Complete TEN 30-WIN datasheet can be downloaded at: http://www.tracopower.com/products/ten30win.pdf Applications Wireless Network Telecom / Datacom Industry Control System Measurement Semiconductor Equipment General Description The TEN 30WIN series offer 30 watts of output power from a 2 x 1.6 x 0.4 inch package. TEN 30WIN series have 4:1 ultra wide input voltage of 9 – 36Vdc, 18 – 75Vdc. The TEN 30WIN series features 1500VDC of isolation, short circuit protection, over-voltage protection, over-current protection and six sided shielding. All models are particularly suited to telecommunications, industrial, mobile telecom and test equipment applications. Table of contents Absolute Maximum Rating Output Specification Input Specification General Specification Characteristic Curves P2 P2 & P3 P3 & P4 P5 P6 – P58 Testing Configurations EMC Considerations Input Source Impedance Output Over Current Protection Output Over Voltage Protection Short circuitry Protection Output Voltage adjustment P59 P60 – P64 P64 P64 P65 P65 P65 & P66 Created by Traco Electronic AG Arp. Thermal Consideration Heatsink Consideration Remote ON/OFF Control Mechanical Data Single & Dual Recommended Pad Layout Single & Dual ------Mechanical Data Triple Recommended Pad Layout Triple Soldering and Reflow Consideration Packaging Information Part Number Structure Safety and Installation Instruction MTBF and Reliability www.tracopower.com th P67 P67 P68 P69 P69 P70 P70 P71 P71 P72 P73 P73 Date: December 14 , 2010 / Rev.: 3.0 / Page 1 / 74 Application Note Created by Traco Electronic AG Arp. 30W Single, Dual & Triple Output www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 2 / 74 Application Note 30W Single, Dual & Triple Output Absolute Maximum Rating Parameter Input Voltage Continuous Transient (for 100ms max.) Model Min Max 36 75 50 100 TEN 30-24xxWIN TEN 30-48xxWIN TEN 30-24xxWIN TEN 30-48xxWIN Operating Ambient Temperature without derating with derating Operating Case Temperature All Storage Temperature All Unit All -40 +50 -55 Vdc +50 +85 +105 °C °C +105 °C Output Specification Parameter Output Voltage (Vin = Vin nom; Full Load; TA = 25°C) Voltage adjustability (see page 45 page 46) Model Min Nominal Max TEN 30-xx07WIN 1.485 1.5 1.515 TEN 30-xx09WIN 2.475 2.5 2.525 TEN 30-xx10WIN 3.267 3.3 3.333 TEN 30-xx11WIN 5.049 5.1 5.151 TEN 30-xx12WIN 11.88 12 12.12 TEN 30-xx13WIN 14.85 15 15.15 TEN 30-xx21WIN ±4.950 ±5 ±5.15 TEN 30-xx22WIN ±11.88 ±12 ±12.12 TEN 30-xx23WIN ±14.85 ±15 ±15.15 TEN 30-xx33WIN 3.267 / ±11.40 3.3 / ±12.0 3.333 / ±12.60 TEN 30-xx34WIN 3.267 / ±14.25 3.3 / ±15.0 3.333 / ±15.75 TEN 30-xx31WIN 4.950 / ±11.40 5.0 / ±12.0 5.050 / ±12.60 TEN 30-xx32WIN 4.950 / ±14.25 5.0 / ±15.0 5.050 / ±15.75 Single Output only -10 +10 Single & Dual output -0.2 +0.2 Triple output (Main) -1.0 +1.0 Triple output (Auxiliary) -5.0 +5.0 Single output -0.5 +0.5 Unit Vdc % Output Regulation Line (Vin min to Vin max at Full Load) % Vout Output Regulation Load (0% to 100% of Full Load) Load (0% to 100% of Full Load) Load (Iout min to 100% of Full Load) Cross Regulation Asymmetrical Load 25% / 100% of Full Load Dual Output -1.0 +1.0 Triple output (Main) -2.0 +2.0 Triple output (Auxiliary) -5.0 +5.0 Dual Output -5.0 +5.0 TEN 30-xx07WIN 100 Peak-to-Peak (5Hz to 20MHz bandwidth) TEN 30-xx09WIN 100 (Measured with a 1μF/50V MLCC) TEN 30-xx10WIN 100 TEN 30-xx11WIN 100 TEN 30-xx12WIN 150 TEN 30-xx13WIN 150 TEN 30-xx21WIN 100 TEN 30-xx22WIN 150 TEN 30-xx23WIN 150 Output Ripple & Noise (see page 42) Created by Traco Electronic AG Arp. TEN 30-xx33WIN 50 / 75 TEN 30-xx34WIN 50 / 75 TEN 30-xx31WIN 50 / 75 TEN 30-xx32WIN 50 / 75 www.tracopower.com th % Vout % Vout mV pk-pk Date: December 14 , 2010 / Rev.: 3.0 / Page 3 / 74 Application Note 30W Single, Dual & Triple Output Output Specification (Continued) Parameter Temperature Coefficient Output Voltage Overshoot (Vin min to Vin max; Full Load; TA = 25°C) Dynamic Load Response (Vin = Vin nom; TA = 25°C) Load step change from 75% to 100% or 100 to 75% of Full Load Peak Deviation Setting Time (Vout < 10% peak deviation) Output Current Output Over Voltage Protection (Zener diode clamp) Output Over Current Protection Output Short Circuit Protection Created by Traco Electronic AG Arp. Model All Nominal Max +0.02 Unit % Vout /°C All 0 5 % Vout All All 300 250 TEN 30-xx07WIN TEN 30-xx09WIN TEN 30-xx10WIN TEN 30-xx11WIN TEN 30-xx12WIN TEN 30-xx13WIN TEN 30-xx21WIN TEN 30-xx22WIN TEN 30-xx23WIN TEN 30-xx33WIN TEN 30-xx34WIN TEN 30-xx31WIN TEN 30-xx32WIN TEN 30-xx07WIN TEN 30-xx09WIN TEN 30-xx10WIN TEN 30-xx11WIN TEN 30-xx12WIN TEN 30-xx13WIN TEN 30-xx21WIN TEN 30-xx22WIN TEN 30-xx23WIN TEN 30-xx33WIN TEN 30-xx34WIN TEN 30-xx31WIN TEN 30-xx32WIN All All www.tracopower.com Min -0.02 0 0 0 0 0 0 0 0 0 500 / ±42 500 / ±33 400 / ±42 400 / ±33 mV μs 8500 8000 7500 6000 2500 2000 ±3000 ±1250 ±1000 5000 / ±416 5000 / ±333 4000 / ±416 4000 / ±333 2.0 3.3 3.9 6.2 15 18 6.2 15 18 3.9 / 15 3.9 / 18 6.2 / 15 6.2 / 18 150 Hiccup, automatics recovery th mA Vdc % FL. Date: December 14 , 2010 / Rev.: 3.0 / Page 4 / 74 Application Note 30W Single, Dual & Triple Output Input Specification Parameter Operating Input Voltage Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input reflected ripple current (see page 42) (5 to 20MHz, 12μH source impedance) Start Up Time (Vin = Vin nom and constant resistive load) Power up Remote ON/OFF Input Current (Maximum value at Vin = Vin nom; Full Load) Created by Traco Electronic AG Arp. Model TEN 30-24xxWIN TEN 30-48xxWIN TEN 30-24xxWIN TEN 30-48xxWIN TEN 30-24xxWIN TEN 30-48xxWIN Nominal 24 48 9 18 8 16 All 20 All Min 9 18 Vdc Vdc mA pk-pk ms 700 1054 1258 1517 1471 1471 1488 1506 1506 1330 1330 1488 1488 350 520 629 759 727 718 744 744 744 665 665 744 744 th Unit Vdc 30 30 TEN 30-2407WIN TEN 30-2409WIN TEN 30-2410WIN TEN 30-2411WIN TEN 30-2412WIN TEN 30-2413WIN TEN 30-2421WIN TEN 30-2422WIN TEN 30-2423WIN TEN 30-2433WIN TEN 30-2434WIN TEN 30-2431WIN TEN 30-2432WIN TEN 30-4807WIN TEN 30-4809WIN TEN 30-4810WIN TEN 30-4811WIN TEN 30-4812WIN TEN 30-4813WIN TEN 30-4821WIN TEN 30-4822WIN TEN 30-4823WIN TEN 30-4833WIN TEN 30-4834WIN TEN 30-4831WIN TEN 30-4832WIN www.tracopower.com Max 36 75 mA Date: December 14 , 2010 / Rev.: 3.0 / Page 5 / 74 Application Note 30W Single, Dual & Triple Output Input Specification Parameter Input Standby current (Typical value at Vin = Vin nom; No Load) Remote ON/OFF Control (see page 48) (The On/Off pin voltage is referenced to -Vin) Positive logic On/Off pin High Voltage (Remote ON) On/Off pin Low Voltage (Remote OFF) Remote Off Stand by Input Current Input Current of Remote Control Pin Created by Traco Electronic AG Arp. Model TEN 30-2407WIN TEN 30-2409WIN TEN 30-2410WIN TEN 30-2411WIN TEN 30-2412WIN TEN 30-2413WIN TEN 30-2421WIN TEN 30-2422WIN TEN 30-2423WIN TEN 30-2433WIN TEN 30-2434WIN TEN 30-2431WIN TEN 30-2432WIN TEN 30-4807WIN TEN 30-4809WIN TEN 30-4810WIN TEN 30-4811WIN TEN 30-4812WIN TEN 30-4813WIN TEN 30-4821WIN TEN 30-4822WIN TEN 30-4823WIN TEN 30-4833WIN TEN 30-4834WIN TEN 30-4831WIN TEN 30-4832WIN Min Nominal 70 70 70 105 20 30 90 25 25 105 105 105 105 30 45 45 65 60 50 50 15 15 55 55 55 55 Max Unit mA All 3.0 0 All All www.tracopower.com 12 1.2 3 -0.5 0.5 th Vdc Vdc mA mA Date: December 14 , 2010 / Rev.: 3.0 / Page 6 / 74 Application Note 30W Single, Dual & Triple Output General Specification Parameter Efficiency (see page 42) (Vin = Vin nom; Full Load; TA = 25°C) Case grounding Isolation voltage Input to Output (for 60 seconds) Input to Case, Output to Case (for 60 seconds) Isolation resistance Isolation capacitance Switching Frequency Weight MTBF Bellcore TR-NWT-000332, TC = 40°C MIL-STD-217F Over temperature protection (see page 46) Created by Traco Electronic AG Arp. Model TEN 30-2407WIN TEN 30-2409WIN TEN 30-2410WIN TEN 30-2411WIN TEN 30-2412WIN TEN 30-2413WIN TEN 30-2421WIN TEN 30-2422WIN TEN 30-2423WIN TEN 30-2433WIN TEN 30-2434WIN TEN 30-2431WIN TEN 30-2432WIN TEN 30-4807WIN TEN 30-4809WIN TEN 30-4810WIN TEN 30-4811WIN TEN 30-4812WIN TEN 30-4813WIN TEN 30-4821WIN TEN 30-4822WIN TEN 30-4823WIN TEN 30-4833WIN TEN 30-4834WIN TEN 30-4831WIN TEN 30-4832WIN All All All All Single & Dual output Triple output All All All www.tracopower.com Min Nominal Max Unit 80.0 83.0 86.0 88.0 89.0 89.0 88.0 87.0 87.0 87.0 87.0 88.0 88.0 % 80.0 84.0 86.0 88.0 90.0 91.0 88.0 88.0 88.0 87.0 87.0 88.0 88.0 Connect case to –Vin with decoupling Y cap. 1500 1500 1 Vdc 1500 GΩ pF 430 400 KHz 30.5 g 3.17 × 106 4.35 × 105 115 hours th °C Date: December 14 , 2010 / Rev.: 3.0 / Page 7 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2407WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 8 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2407WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 9 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2409WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 10 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2409WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 11 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2410WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 12 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2410WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 13 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2411WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 14 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2411WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 15 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2412WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 16 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2412WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 17 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2413WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 18 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2413WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 19 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2421WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 20 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2421WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 21 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2422WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 22 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2422WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 23 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2423WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 24 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-2423WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 25 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C. The figures are identical for TEN 30-2433WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 26 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2433WIN Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin = Vin nom; Full Load 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 27 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2434WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 28 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2434WIN Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin = Vin nom; Full Load 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 29 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2431WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 30 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2431WIN Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin = Vin nom; Full Load 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 31 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2432WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 32 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-2432WIN Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin = Vin nom; Full Load 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 33 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4807WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 34 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4807WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 35 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4809WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 36 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4809WIN(Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 37 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4810WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 38 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4810WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 39 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4811WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 40 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4811WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 41 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4812WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 42 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4812WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 43 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4813WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 44 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4813WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 45 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4821WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 46 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4821WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 47 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4822WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 48 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4822WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 49 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4823WIN Efficiency Versus Output Current Typical Output Ripple and Noise. Vin = Vin nom; Full Load Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load th Date: December 14 , 2010 / Rev.: 3.0 / Page 50 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves All test conditions are at 25°C.The figures are identical for TEN 30-4823WIN (Continued) Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Power Dissipation Versus Output Current Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 51 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4833WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 52 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4833WIN Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Output Ripple and Noise. Vin = Vin nom; Full Load Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 53 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4834WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom; Full Load Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 54 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4834WIN Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Output Ripple and Noise. Vin = Vin nom; Full Load Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 55 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4831WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom; Full Load Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 56 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4831WIN Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Output Ripple and Noise. Vin = Vin nom; Full Load Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 57 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4832WIN Efficiency Versus Output Current Power Dissipation Versus Output Current Efficiency Versus Input Voltage. Full Load Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom Derating Output Current Versus Ambient Temperature with Heat-Sink and Airflow, Vin = Vin nom Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 58 / 74 Application Note 30W Single, Dual & Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are identical for TEN 30-4832WIN Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load ; Vin = Vin nom Typical Output Ripple and Noise. Vin = Vin nom; Full Load Typical Input Start-Up and Output Rise Characteristic Vin = Vin nom; Full Load Using ON/OFF Voltage Start-Up and Vout Rise Characteristic Vin = Vin nom; Full Load Conduction Emission of EN55022 Class A Vin = Vin nom; Full Load Conduction Emission of EN55022 Class B Vin = Vin nom; Full Load Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 59 / 74 Application Note 30W Single, Dual & Triple Output Testing Configurations Input reflected-ripple current measurement test up Component L C Value 12μH 47μF Voltage ---100V Reference ---Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up GROUND RING TO SCOPE +Vo -Vo Resistive Load Output voltage and efficiency measurement test up Note: All measurements are taken at the module terminals. V Io Efficiency o Vin I in Created by Traco Electronic AG Arp. 100% www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 60 / 74 Application Note 30W Single, Dual & Triple Output EMC considerations Suggested Schematic to comply with EN55022 Conducted Noise Class A recommended PCB Layout with Input Filter To comply with conducted noise according to EN55022 CLASS A following components are recommended: TEN 30-241xWIN & TEN 30-242xWIN Component Value C1 4.7µF C2, C3 1000pF Voltage 50V 2KV Reference 1812 MLCC 1206 MLCC TEN 30-481xWIN & TEN 30-482xWIN Component Value C1 2.2µF C2, C3 1000pF Voltage 100V 2KV Reference 1812 MLCC 1206 MLCC Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 61 / 74 Application Note 30W Single, Dual & Triple Output EMC considerations Suggested Schematic to comply with EN55022 Conducted Noise Class A recommended Layout with Input Filter To comply with conducted noise according to EN55022 CLASS A following components are recommended: TEN 30-243xWIN Component C1 C2, C3, C4, C5 Value 4.7µF 1000pF Voltage 50V 3KV Reference 1812 MLCC 1808 MLCC TEN 30-483xWIN Component C1 C2, C3, C4, C5 Value 2.2µF 1000pF Voltage 100V 3KV Reference 1812 MLCC 1808 MLCC Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 62 / 74 Application Note 30W Single, Dual & Triple Output EMC considerations (Continued) TEN 30-xx1xWIN TEN 30-xx2xWIN Suggested Schematic to comply with EN55022 Conducted Noise Class B recommended Layout with Input Filter To comply with conducted noise according to EN55022 CLASS B following components are recommended: TEN 30-241xWIN & TEN 30-242xWIN Component Value C1, C2, C3 4.7µF C4, C5, C6 1000pF L1 33.33µH L2 55.23µH Voltage 50V 2KV ----- Reference 1812 MLCC 1808 MLCC Common Choke, P/N: TCK-075 Common Choke, P/N: TCK-076 TEN 30-481xWIN & TEN 30-482xWIN Component Value C1, C2, C3 2.2µF C4, C5, C6 1000pF L1 33.33µH L2 55.23µH Voltage 100V 3KV ----- Reference 1812 MLCC 1808 MLCC Common Choke, P/N: TCK-075 Common Choke, P/N: TCK-076 Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 63 / 74 Application Note 30W Single, Dual & Triple Output EMC considerations (Continued) TEN 30-xx3xWIN Suggested Schematic to comply with EN55022 Conducted Noise Class B recommended Layout with Input Filter To comply with conducted noise according to EN55022 CLASS B following components are required: TEN 30-243xWIN Component C1, C2, C3 C4, C5, C7 C6 L1’ L2’ Value 4.7µF 150pF 1000pF 450µH 145µH TEN 30-483xWIN Component C1, C2, C3 C4, C5, C7 C6 L1’ L2’ Value 2.2µF 150pF 1000pF 450µH 145µH Created by Traco Electronic AG Arp. Voltage 50V 2KV 3KV ------- Voltage 100V 2KV 3KV ------- www.tracopower.com Reference 1812 MLCC 1206 MLCC 1808 MLCC Common Choke, P/N: TCK-048 Common Choke, P/N: TCK-051 Reference 1812 MLCC 1206 MLCC 1808 MLCC Common Choke, P/N: TCK-048 Common Choke, P/N: TCK-051 th Date: December 14 , 2010 / Rev.: 3.0 / Page 64 / 74 Application Note 30W Single, Dual & Triple Output EMC Considerations (Continued) Specs of Common Mode Choke L1 for TEN 30-241xWIN and TEN 30-242xWIN see following: ■ TCK-075 L: 33.33μH ±35% / DCR: 10m, max A height: 8.8mm, Max Specs of Common Mode Choke L2 for TEN 30-481xWIN and TEN 30-482xWIN see following: ■ TCK-076 L: 53.23μH ±35% / DCR: 7m, max A height: 8.8mm, Max Specs of Common Mode Choke L1’ for TEN 30-243xWIN see following: ■ TCK-048 L: 450μH ±35% / DCR: 25m, max A height: 9.8mm, Max Specs of Common Mode Choke L2’ for TEN 30-483xWIN see following: ■ TCK-051 L: 145μH ±35% / DCR: 20m, max A height: 9.8mm, Max ■ Test condition: 100KHz / 100mV ■ Recommended through hole: Φ0.8mm ■ All dimensions in millimeters Input Source Impedance The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor is simulated source impedance of 12μH and capacitor is Nippon Chemi-con KY series 47μF/100V. The capacitor must as close as possible to the input terminals of the power module for lower impedance. Output Over Current Protection When excessive output currents occur in the system, circuit protection is required on all power supplies and converter. Normally, overload current is maintained at approximately 150 percent of rated current for TEN 30WIN SERIES. Hiccup-mode is a method of operation in a power supply and/or converter whose purpose is to protect the power supply or converter from being damaged during an over-current fault condition. It also enables the power supply or converter to restart when the fault is removed. There are other ways of protecting the power supply or converter against over-loaded conditions, such as the constant current limiting or current foldback methods. One of the problems resulting from over current is that excessive heat may be generated in power devices; especially MOSFET and Shottky diodes and the temperature of those devices may exceed their specified limits. A protection mechanism has to be used to prevent those power devices from being damaged. The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the converter for a given time and then tries to restart the converter again. If the over-load condition has been removed, the converter will restart and operate normally; otherwise, the controller will see another over-current event and shut off the converter again, repeating the previous cycle. Hiccup operation has none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much lower. The hiccup operation can be done in various ways. For example, one can start hiccup operation any time an over-current event is detected; or prohibit hiccup during a designated start-up is usually larger than during normal operation and it is easier for an over-current event is detected; or prohibit hiccup during a designated start-up interval (usually a few milliseconds). The reason for the latter operation is that during start-up, the converter needs to provide extra current to charge up the output capacitor. Thus the current demand during start-up is usually larger than during normal operation and it is easier for an over-current event to occur. If the converter starts to hiccup once there is an over-current, it might never start up successfully. Hiccup mode protection will give the best protection for a converter against over current situations, since it will limit the average current to the load at a low level, so reducing power dissipation and case temperature in the power devices. Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 65 / 74 Application Note 30W Single, Dual & Triple Output Output Over Voltage Protection The output over-voltage protection consists of output Zener diode that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During short circuit, converter still shut down. The average current during this condition will be very low and the device will be safe in this condition. Output Voltage Adjustment Single Output Converter only Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the +Vout or –Vout pins. With an external resistor between the TRIM and –Vout pin, the output voltage set point increases. With an external resistor between the TRIM and +Vout pin, the output voltage set point decreases. TRIM TABLE TEN 30-xx07WIN Trim up [%] 1 2 3 4 5 6 7 8 9 10 VOUT [Vdc] = 1.515 1.530 1.545 1.560 1.575 1.590 1.605 1.620 1.635 1.650 RU [k] = 4.578 2.065 1.227 0.808 0.557 0.389 0.270 0.180 0.110 0.054 Trim down [%] 1 2 3 4 5 6 7 8 9 10 VOUT [Vdc] = 1.485 1.470 1.455 1.440 1.425 1.410 1.395 1.380 1.365 1.350 RD [k] = 5.704 2.571 1.527 1.005 0.692 0.483 0.334 0.222 0.135 0.065 TEN 30-xx09WIN Trim up [%] 1 2 3 4 5 6 7 8 9 10 VOUT [Vdc] = 2.525 2.550 2.575 2.600 2.625 2.650 2.675 2.700 2.725 2.750 RU [k] = 37.076 16.675 9.874 6.474 4.434 3.074 2.102 1.374 0.807 0.354 1 2 Trim down [%] 3 4 5 6 7 8 9 10 VOUT [Vdc] = 2.475 2.450 2.425 2.400 2.375 2.350 2.325 2.300 2.275 2.250 RD [k] = 49.641 22.481 13.428 8.902 6.186 4.375 3.082 2.112 1.358 0.754 Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 66 / 74 Application Note 30W Single, Dual & Triple Output Output Voltage Adjustment (Continuous) TEN 30-xx10WIN Trim up [%] 1 2 3 4 5 6 7 8 9 10 VOUT [Vdc] = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.630 RU [k] = 57.930 26.165 15.577 10.283 7.106 4.988 3.476 2.341 1.459 0.753 1 2 3 4 Trim down [%] 5 6 7 8 9 10 VOUT [Vdc] = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.970 RD [k] = 69.470 31.235 18.490 12.117 8.294 5.745 3.924 2.559 1.497 0.647 2 3 4 TEN 30-xx11WIN Trim up [%] 1 5 6 7 8 9 10 VOUT [Vdc] = 5.151 5.202 5.253 5.304 5.355 5.406 5.457 5.508 5.559 5.610 RU [k] = 38.135 17.368 10.446 6.985 4.908 3.524 2.535 1.793 1.217 0.755 1 2 3 Trim down [%] 4 5 6 7 8 9 10 VOUT [Vdc] = 5.049 4.998 4.947 4.896 4.845 4.794 4.743 4.692 4.641 4.590 RD [k] = 47.191 21.431 12.844 8.551 5.975 4.258 3.031 2.111 1.396 0.823 4 5 6 7 9 10 TEN 30-xx12WIN Trim up [%] VOUT [Vdc] = 1 2 3 8 12.120 12.240 12.360 12.480 12.600 12.720 12.840 12.960 13.080 13.200 RU [k] = 367.908 165.954 98.636 64.977 44.782 31.318 21.701 14.488 8.879 4.391 Trim down [%] 1 VOUT [Vdc] = RD [k] = 11.880 2 3 4 5 6 7 8 9 10 11.760 11.640 11.520 11.400 11.280 11.160 11.040 10.920 10.800 460.992 207.946 123.597 81.423 56.118 39.249 27.199 18.162 11.132 5.509 3 4 TEN 30-xx13WIN Trim up [%] 1 5 6 7 8 9 10 VOUT [Vdc] = 15.150 15.300 15.450 15.600 15.750 15.900 16.050 16.200 16.350 16.500 RU [k] = 404.184 180.592 106.061 68.796 46.437 31.531 20.883 12.898 6.687 1.718 Trim down [%] 2 3 4 5 6 7 8 9 10 14.850 14.700 14.550 14.400 14.250 14.100 13.950 13.800 13.650 13.500 RD [k] = 499.816 223.408 131.272 85.204 57.563 39.136 25.974 16.102 8.424 2.282 VOUT [Vdc] = 1 Created by Traco Electronic AG Arp. 2 www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 67 / 74 Application Note 30W Single, Dual & Triple Output Thermal Consideration The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding Environment. Proper cooling can be verified by measuring the point as the figure below. The temperature at this location should not exceed 105°C. When Operating, adequate cooling must be provided to maintain the test point temperature at or below 105°C. Although the maximum point Temperature of the power modules is 105°C, you can limit this Temperature to a lower value for extremely high reliability. Measurement shown in inches (mm) TOP VIEW Heat Sink Consideration Equip heat-sink for lower temperature and higher reliability of the module. There are two types for choosing. Suffix – HC: Heatsink + Clamp Suffix –HS: Heatsink Measurement shown in inches and (millimetres) Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 68 / 74 Application Note 30W Single, Dual & Triple Output Remote ON/OFF Control With no suffix, the positive logic remote ON/OFF control circuit is included. E.g.: TEN 30-2411WIN Turns the module ON during logic High on the On/Off pin and turns OFF during logic Low. The On/Off pin is an open collector/drain logic input signal (Von/off) that referenced to GND. If not using the remote on/off feature, please open circuit between on/off pin and -Vin pin to turn the module on. With suffix -N, the negative logic remote ON/OFF control circuit is included. E.g.: TEN 30-2411WIN-N Turns the module ON during logic Low on the On/Off pin and turns OFF during logic High. The On/Off pin is an open collector/drain logic input signal (Von/off) that referenced to GND. If not using the remote on/off feature, please short circuit between on/off pin and -Vin pin to turn the module on. Remote ON/OFF Implementation Isolated-Closure Remote ON/OFF Level Control Using TTL Output Level Control Using Line Voltage Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 69 / 74 Application Note 30W Single, Dual & Triple Output Mechanical Data of Single & Dual Output Converter 1.00(25.4) 0.600(15.24) 0.200(5.10) 0.200(5.08) 0.40(10.2) 5 6 SIDE VIEW 0.100(2.54) BOTTOM VIEW 2.00(50.8) 1.800(45.72) 2 1 3 4 0.300(7.62) PIN CONNECTION Single Dual Pin Description Description 1 + Input + Input 2 - Input - Input 3 Remote on/off Remote on/off 4 +Output +Output 5 - Output Common 6 Trim - Output EXTERNAL UTPUT TRIMMING Single Output only! Output can be externally trimmed by using the method shown below. 6 0.100(2.54) TRIM UP 6 TRIM DOWN 0.22(5.6) RU 0.700(17.78) TEN 4 5 1. All dimensions in Inches (mm) Tolerance: x.xx ±0.02” (x.x ±0.5) x.xxx ±0.01” (x.xx ±0.25mm) 2. Pin pitch tolerance: ±0.01” (±0.25mm) 3. Pin dimension tolerance: ±0.004” (±0.1mm) Recommended Pad Layout for Single & Dual Output Converter 1.00(25.4) 0.600(15.24) 0.200(5.10) 0.200(5.08) 0.100(2.54) 1 2 3 TOP VIEW 2.00(50.8) 1.800(45.72) AA VIEW KEEP OUT AREA 4 5 0.100(2.54) 6 0.300(7.62) 0.700(17.78) 1. All dimensions in Inches (mm) Tolerance: x.xx ±0.02” (x.x ±0.5) x.xxx ±0.01” (x.xx ±0.25mm) 2. Pin pitch tolerance: ±0.01” (±0.25mm) 3. Pin dimension tolerance: ±0.004” (±0.1mm) Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 70 / 74 Application Note 30W Single, Dual & Triple Output Mechanical Data of Triple Output Converter PIN CONNECTION PIN Description 1 + Input 2 - Input 3 Remote on/off 4 +Auxiliary 5 - Auxiliary 6 Common 7 +Output 1. All dimensions in Inches (mm) Tolerance: x.xx ±0.02” (x.x ±0.5) x.xxx ±0.01” (x.xx ±0.25mm) 2. Pin pitch tolerance: ±0.01” (±0.25mm) 3. Pin dimension tolerance: ±0.004” (±0.1mm) Recommended Pad Layout for Triple Output Converter 1. All dimensions in Inches (mm) Tolerance: x.xx ±0.02” (x.x ±0.5) x.xxx ±0.01” (x.xx ±0.25mm) 2. Pin pitch tolerance: ±0.01” (±0.25mm) 3. Pin dimension tolerance: ±0.004” (±0.1mm) Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 71 / 74 Application Note 30W Single, Dual & Triple Output Soldering and Reflow Considerations Lead free wave solder profile for TEN 30WIN Series. Zone Preheat zone Actual heating Reference Solder: Hand Welding: Welding Time: Temp.: Reference Parameter Rise temp. speed: 3°C/ seconds max. Preheat temp.: 100 ~ 130°C Peak temp.: 250 ~ 260°C Peak time (T1+T2 time): 4 ~ 6 seconds Sn-Ag-Cu: Sn-Cu Soldering iron: Power 90W 2 ~ 4 sec 380 ~ 400°C Packaging Information TUBE 10 PCS per TUBE Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 72 / 74 Application Note 30W Single, Dual & Triple Output Part Number Structure TEN 30 – 2411 WIN –N –HC Heatsink Options No Suffix: No Heatsink Suffix –HC: Heatsink + Clamp Suffix –HS: Heatsink Max. Output Power 30Watts Output Voltage Input Voltage Range 24: 9 ~ 36Vdc 48: 18 ~ 75Vdc 07 09 10 11 12 13 21 22 23 : : : : : : : : : 1.5Vdc 2.5Vdc 3.3Vdc 5.1Vdc 12Vdc 15Vdc ±5Vdc ±12Vdc ±15Vdc Remote ON/OFF Options No Suffix: Positive Logic Suffix –N: Negative Logic 4 : 1 Wide Input Range Model Number Input Range Output Voltage Max. Output Current Input Current at Full Load(1) Efficiency (2) (%) TEN 30-2407WIN TEN 30-2409WIN TEN 10-2410WIN TEN 30-2411WIN TEN 30-2412WIN TEN 30-2413WIN TEN 30-2421WIN TEN 30-2422WIN TEN 30-2423WIN TEN 30-2433WIN TEN 30-2434WIN TEN 30-2431WIN TEN 30-2432WIN TEN 30-4807WIN TEN 30-4809WIN TEN 10-4810WIN TEN 30-4811WIN TEN 30-4812WIN TEN 30-4813WIN TEN 30-4821WIN TEN 30-4822WIN TEN 30-4823WIN TEN 30-4833WIN TEN 30-4834WIN TEN 30-4831WIN TEN 30-4832WIN 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 9 – 36Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 18 – 75Vdc 1.5 Vdc 2.5 Vdc 3.3 Vdc 5 .1Vdc 12 Vdc 15 Vdc ±5 Vdc ±12 Vdc ±15 Vdc 3.3Vdc / ±12Vdc 3.3Vdc / ±15Vdc 5.0Vdc / ±12Vdc 5.0Vdc / ±15Vdc 1.5 Vdc 2.5 Vdc 3.3 Vdc 5 .1Vdc 12 Vdc 15 Vdc ±5 Vdc ±12 Vdc ±15 Vdc 3.3Vdc / ±12Vdc 3.3Vdc / ±15Vdc 5.0Vdc / ±12Vdc 5.0Vdc / ±15Vdc 8500mA 8000mA 7500mA 6000mA 2500mA 2000mA ±3000mA ±1250mA ±1000mA +5000mA / ±420mA +5000mA / ±330mA +4000mA / ±420mA +4000mA / ±330mA 8500mA 8000mA 7500mA 6000mA 2500mA 2000mA ±3000mA ±1250mA ±1000mA +5000mA / ±420mA +5000mA / ±330mA +4000mA / ±420mA +4000mA / ±330mA 700mA 1054mA 1258mA 1517mA 1471mA 1471mA 1488mA 1506mA 1506mA 1330mA 1330mA 1488mA 1488mA 350mA 520mA 629mA 759mA 727mA 718mA 744mA 744mA 744mA 665mA 665mA 744mA 744mA 80 83 86 88 89 89 88 87 87 87 87 88 88 80 84 86 88 90 91 88 88 88 87 87 88 88 M….m. Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 73 / 74 Application Note 30W Single, Dual & Triple Output Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse with maximum rating of 10A. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of TEN 30WIN-SERIES has been calculated according to: Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled environment ) The resulting figure for Single Output Models: MTBF = 3’173’000 hours The resulting figure for Dual Output Models: MTBF = 3’163’000 hours The resulting figure for Triple Output Models: MTBF = 2’904’000 hours MIL-HDBK 217F NOTICE2 FULL LOAD, Operating Temperature at 25°C The resulting figure for Single Output Models: MTBF = 554’800 hours The resulting figure for Dual Output Models: MTBF = 434’700 hours The resulting figure for Triple Output Models: MTBF = 318’400 hours Created by Traco Electronic AG Arp. www.tracopower.com th Date: December 14 , 2010 / Rev.: 3.0 / Page 74 / 74