DC/DC Converters TEN 60N Series, 60 Watt CB ing nd e p UL 60950-1 UL 60950-1 Scheme Features ◆ 2” x 1” metal package ◆ Wide 2:1 input voltage range 9–18, 18–36, 36–75 VDC ◆ High efficiency up to 92% ◆ Adjustable output voltage ◆ No minimum load required ◆ Operating temperature range –40°C to +85°C ◆ Input filter to meet EN55022, class A ◆ Remote On/Off ◆ Under voltage lockout ◆ Lead free design, RoHS compliant ◆ 3-year product warranty The TEN 60N series is a family of high performance 60 Watt dc/dc converter modules featuring wide 2:1 input voltage ranges in a six side shielded 2” x 1” metal package with industry standard footprint. Standard features include remote On/Off, over voltage protection, under voltage lockout and short circuit protection. High efficiency across load range and low input current characteristics at no load make these converters the ideal solution for battery-operated systems. Typical applications are in wireless networks, telecom/datacom, industry control systems and measurement equipment. Models Order code TEN 60-1211N TEN 60-1212N TEN 60-1213N TEN 60-1215N TEN 60-1222N TEN 60-1223N TEN 60-2411N TEN 60-2412N TEN 60-2413N TEN 60-2415N TEN 60-2422N TEN 60-2423N TEN 60-4811N TEN 60-4812N TEN 60-4813N TEN 60-4815N TEN 60-4822N TEN 60-4823N http://www.tracopower.com Input voltage range 9 – 18 VDC (12 VDC nominal) 18 – 36 VDC (24 VDC nominal) 36 – 75 VDC (48 VDC nominal) Output voltage 5.0 VDC 12 VDC 15 VDC 24 VDC ±12 VDC ±15 VDC 5.0 VDC 12 VDC 15 VDC 24 VDC ±12 VDC ±15 VDC 5.0 VDC 12 VDC 15 VDC 24 VDC ±12 VDC ±15 VDC Output current max. Efficiency typ. 12‘000 mA 5000 mA 4000 mA 2500 mA ±2500 mA ±2000 mA 12‘000 mA 5000 mA 4000 mA 2500 mA ±2500 mA ±2000 mA 12‘000 mA 5000 mA 4000 mA 2500 mA ±2500 mA ±2000 mA 90.5 % 90.5 % 91.5 % 91.5 % 90 % 90 % 92 % 92 % 92 % 92 % 90 % 90 % 92 % 92 % 92 % 92 % 91 % 91 % Page 1 of 4 DC/DC Converters TEN 60N Series 60 Watt Input Specifications Input current at no load 10 mA typ. Start-up voltage 12 Vin models: < 9.0 VDC 24 Vin models: < 18 VDC 48 Vin models: < 36 VDC Under voltage shut down (lock-out circuit) 12 Vin models: 8.0 VDC typ. 24 Vin models: 16 VDC typ. 48 Vin models: 32 VDC typ. Surge voltage (1 sec.) 12 Vin models: 25 V max. 24 Vin models: 50 V max. 48 Vin models: 100 V max. Conducted noise EN 55022 class Awith external components filter proposal to be adviced ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ±6 kV, perf. criteria A Radiated immunity EN 61000-4-3, 20 V/m, perf. criteria A Fast transient / surge (with external input capacitor) – external input capacitor 12 & 24 Vin models: 48 Vin models: EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV perf. criteria A Nippon chemi-con KY 220 µF, 100 V, ESR 48 mOhm and TVS 58V, 3000W peak (SMDJ58A) in parallel Nippon chemi-con KY 220 µF, 100 V, ESR 48 mOhm and TVS 120V, 3000W peak (SMDJ120A) in parallel Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A Output Specifications Voltage set accuracy ±1 % Voltage adjustment range (single output models only) 15 & 24 VDC models: +20%, -10% other models: ±10 % Regulation – Input variation Vin min. to Vin max. – Load variation 0 – 100 % single output models: dual output models: – Load cross variation 25 % / 100 % 0.2 % max. 0.5 % max. 1 % max. 5 % max. Minimum load not required Temperature coefficient ±0.02 %/K Ripple and noise (20 MHz bandwidth) Start up time (constant resistive load) 5.0 VDC: 100 mVp-p max. with 10µF/25V X7R MLCC 12 & 15 VDC: 125 mVp-p max. with 10µF/25V X7R MLCC 24 VDC: 200 mVp-p max. with 4.7µF/50V X7R MLCC – Power On 60 ms typ. – Remote On 60 ms typ. Transient response (25% load step change) 250 µs typ. Short circuit protection continuous, automatic recovery Over load protection 150 % of Iout max. typ. hiccup Over-voltage protection (Zener diode, single output models only) 5 VDC models: 12 VDC models: 15 VDC models: 24 VDC models: 6.2 V 15 V 20 V 30 V Capacitive load (max. values) 30’000 µF 5850 µF 3900 µF 2000 µF 3900 µF (each output) 2400 µF (each output) 5.0 12 15 24 ±12 ±15 VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 4 DC/DC Converters TEN 60N Series 60 Watt General Specifications Temperature ranges – Operating –40°C to +85°C (with derating) – Casing temperature +105°C max. – Storage –55°C to +125°C Power derating – Natural convection 2.5 %/K above 50°C – Natural convection with heat sink (optional) 2.25 %/K above 55°C Thermal impedance – Natural convection 10.8 K/W – Natural convection with heat sink (optional) 10.3 K/W Over-temperatur protection at 115°C Humidity (non condensing) 5 – 95 % rel. H Isolation voltage (60 sec.) – Input / Output 1500 VDC Isolation resistance – Input / Output >1 GOhm Isolation capacitance – Input / Output 2’200 pF max. Switching frequency 250 kHz typ. (pulse width modulation PWM) Thermal shock, mechanical shock & vibration MIL-STD-810F – Test conditions www.tracopower.com/products/mil810.pdf Safety standards UL/cUL 60950-1, IEC/EN 60950-1 Safety approvals – UL/cUL (entry pending) www.ul.com -> certifications -> File e188913 Remote On/Off – On: 3.0 ... 12 VDC or open circuit – Off: 0 ... 1.2 VDC or short circuit pin 2 and pin 6 – Off idle current: 3.0 mA Reliability, calculated MTBF (Telcordia SR-332, 50% stress, Ta=40°C) 2.6 Mio. h Environmental compliance – Reach www.tracopower.com/products/reach-declaration.pdf – RoHS RoHS directive 2002/95/EC Output Voltage Adjustment (for single output models only) Trim up Trim down Trim +Vout Rd Ru Trim - Vout Nominal output voltage at open Trim input Ru, Rd for adjustment to be adviced g din n Application note: www.tracopower.com/products/ten60n-application.pdf pe All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 60N Series 60 Watt Physical Specifications Casing material copper Baseplate material non conductive FR4 Potting material silicon (UL94V-0 rated) Weight 33 g (1.16 oz) Soldering temperature max. +265°C / 10 sec. Outline Dimensions 3 (0.1) 2.54 5 Pin-Out 6 25.4 (1.0) Bottom View (0.8) 4 (0.4) 2.54 (0.1) 5.6 10.2 45.72 (1.8) Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) 3 Remote On/Off 4 +Vout +Vout 5 –Vout Common 6 TRIM –Vout Dimensions in [mm], () = Inch Pin diameter: 1.0 ±0.1 (0.04 ±0.004) Pin pitch tolerances: ±0.25 (±0.01) Case tolerances: ±0.5 (±0.02) (0.22) (0.4) 1 2 20.32 (0.1) (2.0) 10.16 (0.4) (0.2) 10.16 5.08 2.54 50.8 Heat-Sink (Option) Order code: TEN-HS1 (cont.: heat-sink, thermal pad, 2 clamps) Material:Aluminum Finish: Anodic treatment (black) Weight: 17g (0.60oz) without converter Thermal impedance after assembling: 10.3 K/W 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter Note: Before attaching the heatsink, the product label on converter has to be removed for optimal performance. For volume orders we can supply the converters with heatsink already mounted. Please contact us for a relative quotation. 14.5 (0.57) 16.8 (0.66) max. Dimensions in mm, () = Inch Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. August 5. 2013 Page 4 of 4