INSTALLATION INSTRUCTIONS TSP BCMU360 Battery Controller Output Current Mode * Iout Nominal @ 24V Iout Nominal @ 48V Iout Boost @ 24V Iout Boost @ 48V Normal 15A 7.5A - - Buffer 10A* 5A* 15A** 7.5A*** Observe output current de-rating: 2%/°C (Between +50°C and +60°C for 24V operation or between +40°C and +60°C for 48V operation) ** Ambient temperature up to +40°C for max. 10 minutes. *** Ambient temperature up to +40°C for max. 3 minutes. Parameter Condition Settings 24V 48V Output Voltage [V] Normal Mode Vin- (0.4…0.8) Vin- (0.4…0.7) Output Voltage [V] Buffer Mode 22.2…22.6 44.6…45.2 Electrical Connections & Wire Size Battery Charging Current [A] Nominal Battery Voltage [V] Battery Adjustment Range [V] Battery Resistance Test [mΩ] Battery Test Current [A] Battery Test Interval [s] Battery Warning Voltage [V] Battery Disconnection Voltage [V] Thermal Protection Automatic Battery Temperature Compensation Range Input & Output Battery Input Tightening Torque Normal Mode 25°C Ambient Normal Mode Normal Mode Normal Mode Normal Mode Buffer Mode Buffer Mode Buffer Mode Normal Mode Battery Remote ON/OFF Buffer Mode Signal Relay Contact Rating Input DC Monitoring User Settings: 2 2 2-10 mm [AWG14-AWG7] 1-10 mm [AWG17-AWG7] (Max. resistance 20mΩ) (Max. resistance 40mΩ) 2 4-10 mm [AWG11-AWG7] (Max. resistance 10mΩ ) 1.76Nm 0.8…1.2 13.6 (Factory Set) 13.0…14.4 100 (max) 2.5A for 60ms (typ) 15s (Jumper A fitted: Fig.1 ) 8..10mins (Jumper A not fitted: Fig.1) 10.4...11.4 9.1…9.7 100°C (at back of chassis) -15°C…50°C (external sensor temp. Fig.2) Switch 5V/5mA (min) to GND (Fig.2) Level: 0…1.5V 30VDC 1.0A (Fig.2) 60VDC 0.5A (Fig.2) Figure 1: C B A PCB J6 A: Battery Test Period 10 min (not fitted, default); 15 sec (fitted) B: Output Voltage Settings 48V (not fitted); 24V (fitted, default) C: Not in use (spare jumper fitted) Chassis J6 Link Signal Connector: Connector Figure 2: Temp.Sensor: Connect optional external sensor for automatic end of Temp. Battery DC-IN charge battery compensation. (Traco Power P/N: TSP-TC) DC OK Bat OK Sensor Remote OK ON/OFF Battery Remote ON/OFF: Enables remote disconnection of the battery in buffer mode. DC OK: Closed contact indicate that the output voltage is higher than 85-90% of the nominal output voltage. BAT OK: Closed contact indicates that the battery is charged and has low resistance. During battery operation, it indicates that the battery is approaching disconnection point. DC-IN-OK: Closed contact indicates that at least one of the inputs is present and has voltage within +20 / -3% tolerance. Remark: Apply torque 0.19Nm for all contacts. http://www.tracopower.com Rev:0.2 / 3414 Safety Instructions: Before installation read these instructions carefully and completely. This installation instruction cannot account for every possible condition of installation, operation or maintenance. Further information can be obtained from your local distributor office or from the product datasheet, which can be downloaded from our website: www.tracopower.com/products/tsp-bcmu.pdf Before any installation, maintenance or modification work ensure that the main switch is switched off and prevented from being switched on again. Non-observance, touching of any live components or improper handling of this power supply can result in death, severe personal injury or substantial property damage. Proper and safe operation is dependent on proper storage, handling, installation and operation. Compliance with the relevant national regulations (in the USA, Europe and other countries) must be ensured. Before operation is started the following conditions must be ensured: By use of stranded wires, all strands must be fastened in the terminal blocks. (Potential danger of contact with the case) Power supply and mains cables must be sufficiently fused. All output wires must be rated for the equipment output current and must be connected with the correct polarity. Sufficient cooling must be ensured. Installation Instructions: This equipment is designed for professional indoor systems. In operation the equipment must not be accessible. It may be installed and put into service by qualified personnel only. The correct mounting position for optimal cooling performance must be observed. Do not cover any ventilation holes. Leave a free space of minimum 80mm (3.15in.) above and below the power supply and on each side of the power supply a minimum space of 25mm [0.98in] which allows air convection. Observe power derating. Recycling: The unit contains elements that are suitable for recycling, and components that need special disposal. You are therefore requested to make sure that the power supply will be recycled environment friendly at the end of its service life. Never work on the equipment if power is supplied! Risk of electric arcs and electrical shock, which can cause death, severe personal injury or substantial property damage. Warning: Hazardous voltages and components storing a very substantial amount of energy are present in this power supply during normal operating conditions. However, these are inaccessible. Improper handling may result in an electric shock or serious burns! Do not open the equipment until at least 5 minutes after it has been disconnected from the power supply on all poles. Only trained personnel may open the equipment. Do not introduce any objects into the equipment. Adjustment potentiometer(s) may only be actuated using an insulated screwdriver. Keep away from fire and water http://www.tracopower.com Rev:0.2 / 3414