DC/DC Converters TEP 200WIR Series, 180 – 240 Watt Features ◆ Chassis mount with screw terminal block ◆ Including EMI filter to meet EN 55022, class A ◆ Ultra wide 4:1 input voltage ranges 8.5–36, 16.5–75, 43–160 VDC ◆ EN 50155 approval for railway applications ◆ Very high efficiency up to 91% ◆ No minimum load ◆ Soft start ◆ Under voltage lock-out circuit ◆ Ajustable output voltage +10/-20% ◆ Sense line ◆ Remote On/Off input ◆ Reverse input voltage protection ◆ Over temperature protection ◆ 3-year product warranty The TEP 200WIR Series is a family of isolated high performance dc-dc converter modules with ultra-wide 4:1 input voltage ranges. They come in chassis mount version with screw terminal block and with integrated EMI input filter to meet EN 55022 class A. A very high efficiency allows full power operation at 25°C with only 100 LFM air flow couling and operation at 60°C with only 40% power derating. The very wide input voltage range and reverse input voltage protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power distribution. Standard Models Order code Input voltage TEP 200-2412WIRCMF TEP 200-2413WIRCMF TEP 200-2415WIRCMF TEP 200-2416WIRCMF TEP 200-2418WIRCMF TEP 200-4812WIRCMF TEP 200-4813WIRCMF TEP 200-4815WIRCMF TEP 200-4816WIRCMF TEP 200-4818WIRCMF TEP 200-7212WIRCMF TEP 200-7213WIRCMF TEP 200-7215WIRCMF TEP 200-7216WIRCMF TEP 200-7218WIRCMF 8.5 – 36 VDC (24 VDC nominal) 16.5 – 75 VDC (48 VDC nominal) 43 – 160 VDC (110 VDC nominal) Output voltage 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC Output current max. 15 A 12 A 7.5 A 6.5 A 3.7 A 18 A 14 A 9A 7.5 A 4.5 A 20 A 16 A 10 A 8.5 A 5A Efficiency typ. 89 % 90 % 90 % 90 % 89 % 90 % 91 % 90 % 91 % 90 % 89 % 90 % 89 % 90 % 89 % Options TEP-MK1 on demand Din-rail mounting kit (incl. mounting screws) Models with 3.3 VDC or 5.0 VDC output Models with 53 VDC output (input voltage range 33 - 75 VDC) Models with 2:1 input voltage ranges: 8.5-22, 16.5-36, 33-75 VDC (only to optimize cost at high volumes) Models for PCB mount (EMI Filter not included), optional heatsink and chokes for external filter Negative (passive = Off) Remote On/Off function (standard is passive = On) http://www.tracopower.com Page 1 of 5 DC/DC Converters TEP 200WIR Series 180 – 240 Watt Input Specifications Input current at no load (nominal input voltage) 24 V, 12 & 15 VDC models: 24 V, 24 VDC model: 24 V, 28 VDC model: 24 V, 48 VDC model: 48 V, 28 & 48 VDC models: 48 V, other models: 110 V, 28 & 48 VDC models: 110 V, other models: 30 mA typ. 35 mA typ. 40 mA typ. 45 mA typ. 25 mA typ. 20 mA typ. 15 mA typ. 10 mA typ. Start-up voltage 24 V models: 9.0 VDC max. 48 V models: 18 VDC max. 110 V models: 43 VDC max. Under voltage shut down (lock-out circuit) 24 V models: 7.3 – 8.1 VDC 48 V models: 15.5 – 16.3 VDC 110 V models: 33.0 – 36.0 VDC Surge voltage (1 sec. max.) 24 V models: 50 VDC 48 V models: 100 VDC 110 V models: 185 VDC Conducted noise EN 55022 class A without external components EMC immunity – ESD (electrostatic discharge) – Radiated immunity – Fast transient / surge (with external input capacitor) 24 / 48V models: 110 V models: – Conducted immunity Reverse voltage protection EN 50121-3-2 EN 61000-4-2, air ±8 kV, contact ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV perf. criteria A, chemi-con KY 200 µF, 100 V, ESR 48 mOhm ruby-con BXF 100 µF, 250 V EN 61000-4-6, 10 Vrms, perf. criteria A parallel diode Recommended input fuse (slow blow) ut 24 V models: 20 A 48 / 110 V models: 10 A Output Specifications Voltage set accuracy (at full load, nominal input) ±1 % Output voltage adjustment +10 % / –20 % by external resistor see application note Regulation – Input variation Vin min. to Vin max. 0.1 % max. – Load variation (0 – 100 %) 12 / 15 VDC models: 0.25 % max. 24 – 48 VDC models: 0.2 % max. Temperature coefficient ±0.02 %/K Minimum load not required Remote sense 10 % max. of Vout nom. (trim up value to subtract) Ripple and noise (20 MHz Bandwidth) 12 / 15 VDC models: 100 mVp-p typ. 24 / 28 VDC models: 200 mVp-p typ. 48 VDC models: 300 mVp-p typ. Start up time (nominal Vin and constant resistive load) 75 ms typ. (at power On or remote On/Off) Transient response (25 % load step change) 200 µs typ., 250 µs max. Output current limitation at 120 – 150 % of Iout max. Over voltage protection at 115 – 130 % of Vout nom. Short circuit protection indefinite, automatic recovery. http://www.tracopower.com Page 2 of 5 DC/DC Converters TEP 200WIR Series 180 – 240 Watt Max. capacitive load [µF] 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 24 VDC Input models 12‘500 8‘000 3‘100 2‘300 770 48 VDC Input models 15‘000 9‘300 3‘700 2‘600 930 110 VDC Input models 16‘600 10‘600 4‘100 3‘000 1‘000 General Specifications Temperature ranges – Operating (ambient) –40°C to +75°C – Case temperature +115°C max. – Storage –40°C to +105°C Derating (convection cooling) depending on installation! Guideline values: see Application note Over temperature protection at +120°C Thermal shock, mechanical shock & vibration EN 61373, MIL-STD-810F – Test conditions www.tracopower.com/products/mil810.pdf Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +70°C, ground benign) 300‘000 h Isolation voltage (60sec.) – Input/Output 2’250 VDC (basic insulation) – Input/Case 1’600 VDC Isolation capacitance – Input/Output 2500 pF max. Isolation resistance – Input/Output (500 VDC) >1 GOhm min. Switching frequency 250 kHz typ. (puls width modulation) Safety standards – UL online certification E188913, QQGQ2 UL 60950-1 2nd edition + AM1 IEC/EN 60950-1 – Railway immunity EN 50155, – Flamability identified acc. EN45545-2 – Certification documents www.tracopower.com/overwiew/tep200wir Remote On/Off – positive logic (standard) – On: – Off: – negative logic (option) – On: – Off: – Off idle current: Environmental compliance 3 to 12 VDC or open circuit 0 to 1.2 VDC or short circuit pin 1 and 3 0 to 1.2 VDC or short circuit pin 1 and 3 3 to 12 VDC or open circuit 3 mA – Reach www.tracopower.com/overview/tep200wir – RoHS RoHS directive 2011/65/EU Application note: www.tracopower.com/products/tep200wir-application.pdf All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 5 DC/DC Converters TEP 200WIR Series 180 – 240 Watt General Specifications Casing material 24 Vin & 48 Vin models:metal 110 Vin models: Aluminium base-plate with plastic casing Potting material silicone (UL94V-0 rated) Base material FR4 Dimensions Pin-Out Pin screw 1 1.33 (33.8) screw 2 screw 3 1.53 (38.8) 1 – Vin 2 NC 3 Remote On/Off 4 + Vin 5 – Vout 6 – Sense* 7 Trim 8 + Sense* 9 + Vout *Sense line to be connected to the output either at the module or at the load under regard of polarity. Dimensions in Inch, () = mm Tolerances ±0.02 (±0.5) Pin pich tolerances ±0.01 (±0.25) Mounting hole pich tolerances ±0.01 (±0.25) The screw 1 locked torque:MAX 11.2kgf-cm/1.14N-m The screw 2 locked torque:MAX 5.2kgf-cm/0.51N-m The screw 3 locked torque:MAX 16.8kgf-cm/1.64N-m Weight: 287 g (10.12oz) http://www.tracopower.com Page 4 of 5 DC/DC Converters TEP 200WIR Series 180 – 240 Watt Options TEP-MK1 DIN-rail clip for chassis mount models 1.33(33.8) 1.53(38.8) 1.87(47.5) Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. July 20. 2015 Page 5 of 5