TOKEN HVR High Voltage Chip Resistors Chip High Voltage Thick Film Resistors Token (HVR) Thick-Film Chip Resistors operate at high voltages Introduction Preview New (HVR) High-voltage chip resistors deliver ratings up to 4 KV. Token electronics has introduced a thick-film chip resistor series with wide resistance range from 10Ω to 100MΩ. The (HVR) series of surface mount resistors feature high-voltage operation in standard 0402, 0603, 0805, 1206, 2010 and 2512 package sizes, making them well ideal for automatic handling methods. The (HVR) resistors offer high voltage, extended surge ratings. This pulse-withstanding chip resistors combine extended surge values with high-voltage ratings for high -power applications. The (HVR) series are designed for use in high-voltage power supplies, circuit protection devices, medical equipment (defibrillators), military equipment (night vision cameras, x-ray equipment), automotive industry, and High Pulse Equipments. Token’s (HVR) series features high grade alumina substrate wrap-around terminations with an electroplated nickel barrier (Ni) with Edge Electrode (NiCr), and either tin/lead or RoHS-compliant matte tin finish. In addition, the overall robust construction allows the chip resistor to operate in harsh, high-voltage environments. The (HVR) series feature tolerances of ±1%, and ±5%. Continuous voltage ratings are rated up to 3 KV, with maximum overload voltage to 4 KV. Power ratings for the HVR02(0402), HVR03(0603), HVR05(0805), HVR06(1206), HVR0A(2010) and HVR12(2512) resistors are 1/16W, 1/10W, 1/8W, 1/4W, 1/2W and 1W, respectively, with an operating temperature range of -55°C to +155°C. Custom specifications are available. The (HVR) series are available in taping packaging and RoHS compliant. For non-standard technical requirements and special applications, please contact us with your specific needs. Version 2010 http://www.token.com.tw/ rfq token.com.tw 01 of 09 TOKEN HVR High Voltage Chip Resistors Features - Reduced size of final equipment - Miniature size HVR02(0402) available - Excellent performance at high voltage - Higher component and equipment reliability - Pb-free terminations meet RoHS requirments - Thick film chips with highly reliable multiplayer electrode construction Applications - Inverter, Converters Automatic Equipment Controller High-Voltage Power Pupplies, Circuit --Protection Devices Medical Equipment (Defibrillators, High Pulse Equipment) Printer Equipment, Consumer Product, Outdoor Equipments Military Equipment (Night Vision Cameras, X-ray Equipment) Construction (HVR) Thick Film High Voltage Chip (HVR) Construction Alumina Substrate External Electrode (Sn) 02 of 09 Bottom Electrode (Ag) Resistor Layer (RuO2/Ag) Top Electrode (Ag-Pd) Edge Electrode (NiCr) Primary Overcoat (Glass) http://www.token.com.tw/ Barrier Layer (Ni) Secondary Overcoa (Epoxy) rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Construction (HVR) High voltage surface Mount Chip (HVR) Dimensions Codes HVR02 (0402) HVR03 (0603) HVR05 (0805) HVR06 (1206) HVR0A (2010) HVR12 (2512) L (Unit: mm) 1.00±0.05 1.60±0.10 2.00±0.10 3.10±0.10 5.00±0.20 6.35±0.20 W (Unit: mm) 0.50±0.05 0.80±0.10 1.25±0.10 1.55±0.10 2.50±0.15 3.20±0.15 T (Unit: mm) 0.35±0.05 0.45±0.10 0.55±0.10 0.55±0.10 0.55±0.10 0.55±0.10 D1 (Unit: mm) 0.20±0.10 0.30±0.20 0.35±0.20 0.50±0.25 0.60±0.25 0.60±0.25 D2 (Unit: mm) 0.20±0.10 0.30±0.20 0.40±0.20 0.50±0.20 0.50±0.20 0.50±0.20 Recommend Land Pattern (Unit: mm) (HVR) C B A Recommend Land Pattern (HVR) Codes HVR02 (0402) HVR03 (0603) HVR05 (0805) HVR06 (1206) HVR0A (2010) HVR12 (2512) Version 2010 A 0.50 0.90 1.20 2.00 3.80 3.80 http://www.token.com.tw/ B 0.45 0.60 0.70 0.90 0.90 1.60 rfq token.com.tw C 0.60±0.2 0.90±0.2 1.30±0.2 1.60±0.2 2.80±0.2 3.50±0.2 03 of 09 TOKEN HVR High Voltage Chip Resistors Standard Electrical Specifications (HVR) Type Power Rating at 70°C Operating Temp. Range HVR02 (0402) 1/16W -55 ~ +155°C HVR03 (0603) 1/10W -55 ~ +155°C HVR05 (0805) 1/8W -55 ~ +155°C HVR06 (1206) 1/4W -55 ~ +155°C HVR0A 1/2W (2010) -55 ~ +155°C HVR12 (2512) -55 ~ +155°C 1W Max Op- Max Resistance erating Overload- Tolerance Voltage ing Voltage 100V 200V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 200V 400V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 400V 800V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 500V 1000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 2000V 3000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 3000V 4000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% Resistance Range TCR 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C Note: Operating Voltage=(P×R)1/2 or Max. operating voltage listed above, whichever is lower. Overload Voltage=2.5×(P×R)1/2 or Max. overloading voltage listed above, whichever is lower. 04 of 09 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Standard Electrical Specifications (HVR) Power Ration (%) 100 80 60 40 30 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) Power Derating Curve (HVR) Item Specification Test Method Dry Heat Tol. 1% ±(1%+0.05Ω) Tol. 5% ±(1.5%+0.10Ω) At +155°C for 1000 hrs. Endurance ±(2%+0.10Ω) ±(3%+0.10Ω) 70±2°C, Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”. Bending Strength ±(1%+0.05Ω) ±(1%+0.05Ω) Short Time Overload ±(1%+0.05Ω) ±(2%+0.05Ω) Bending once for 5 seconds, 2010, 2512 sizes: 2mm, other sizes:3mm. RCWV*2.5 or Max Overloading Voltage , 5 seconds. Damp Heat with Load ±(2%+0.10Ω) ±(3%+0.10Ω) Resistance to Soldering Heat ±(0.5%+0.05Ω) ±(1%+0.05Ω) 40±2°C, 90~95% R.H. Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”. 260±5°C for 10 seconds. Rapld Change of Temperature ±(0.5%+0.05Ω) ±(1%+0.05Ω) -55°C to +155°C, 5 cycles. Temperature Coefficient of Resistance Insulation Resistance AS Spec ≥100 GΩ -55°C ~ +125°C, 25°C is the reference temperature. Max. overload voltage for 1 minute. Solderability 95% Min. coverage 245±5°C for 3 seconds. Voltage Proof No breakdown or flashover 1.42 times RCWV(RMS) for 1 minute. Leaching Individual leaching area ≤5% total leaching area ≤10% 260±5°C for 30 seconds. Remark: Reference Standards: IEC60115-1, 60068-2-58; JIS-C 5201-1. Storage Temperature: 25±3°C; Humidity < 80%RH. Version 2010 http://www.token.com.tw/ rfq token.com.tw 05 of 09 TOKEN HVR High Voltage Chip Resistors Packaging Quantity & Reel Specifications (Unit: mm) (HVR) Reel Packaging (HVR) Type Tape Width Packaging Quantity HVR02 8mm HVR03 HVR05 HVR06 HVR0A 12mm HVR12 06 of 09 Paper Embossed 10Kpcs 20Kpcs 40Kpcs 5Kpcs 10Kpcs 20Kpcs 4Kpcs 8Kpcs Reel Diameter 7 inch ΦA ΦB ΦC W T 178.5±1.5 60+1/-0 13.0±0.2 9.0±0.5 12.5±0.2 10 inch 254±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5 13 inch 330±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5 7 inch 10 inch 178.5±1.5 250±1.0 60+1/-0 62±0.5 13.0±0.5 13.0±0.5 13.0±0.5 15.5±0.5 12.5±0.5 16.5±0.5 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Paper Tape Specifications (Unit: mm) (HVR) Thick Film Chip Resistors (HVR) Paper Tape Specifications Codes HVR02 HVR03 HVR05 HVR06 A 0.65±0.10 1.10±0.10 1.60±0.10 1.90±0.10 B 1.15±0.10 1.90±0.10 2.40±0.20 3.50±0.20 W 8.0±0.20 8.0±0.20 8.0±0.20 8.0±0.20 E 1.75±0.10 1.75±0.10 1.75±0.10 1.75±0.10 F 3.50±0.05 3.50±0.05 3.50±0.05 3.50±0.05 Codes HVR02 HVR03 P0 4.00±0.10 4.00±0.10 P1 2.00±0.05 4.00±0.05 P2 2.00±0.05 2.00±0.05 ΦD0 1.55+0.1/-0 1.55+0.1/-0 T 0.45±0.10 0.70±0.10 HVR05 HVR06 4.00±0.10 4.00±0.10 4.00±0.05 4.00±0.05 2.00±0.05 2.00±0.05 1.55+0.1/-0 1.55+0.1/-0 0.85±0.10 0.85±0.10 Version 2010 http://www.token.com.tw/ rfq token.com.tw 07 of 09 TOKEN HVR High Voltage Chip Resistors Emboss Plastic Tape Specifications (Unit: mm) (HVR) Top Tape Φ D0 E F B T Resistor Emboss Tape A P1 P2 P0 W Φ D11.5+0.25,-0 Direction of unreeling Surface Mount (HVR) Emboss Plastic Tape Specifications Codes A B W E F HVR0A HVR12 2.8±0.20 3.5±0.20 5.5±0.20 6.7±0.20 12.0±0.30 12.0±0.30 1.75±0.10 1.75±0.10 5.5±0.05 5.5±0.05 Codes P0 P1 P2 ΦD0 T 2.00±0.05 2.00±0.05 1.50+0.1/-0 1.50+0.1/-0 1.2 1.2 HVR0A HVR12 08 of 09 4.00±0.10 4.00±0.10 4.00±0.10 4.00±0.10 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Order Codes (HVR) HVR 03 J TR E V 1003 Part Number Dimensions(L×W) (mm) Code 02 03 05 06 0A 12 Power Rating (W) Dimensions (L×W) 1.00×0.50 mm 1.60×0.80 mm 2.00×1.25 mm 3.00×1.50 mm 4.90×2.40 mm 6.30×3.10 mm EIA EIA0402 EIA0603 EIA0805 EIA1206 EIA2010 EIA2512 ResistanceTolerance (%) Code T U V W X Y 1W 1/2W 1/4W 1/8W 1/10W 1/16W Code 4R70 1000 4700 4992 1003 ±1% ±5% Package (TR/P) Code TR P Power Rating Resistance (Ω) Resistance Tolerance F J Code Package Taping Reel Bulk Resistance 4.7Ω 100Ω 470Ω 49900Ω 100000Ω TCR (ppm/°C) Code E F H TCR ±100ppm/°C ±200ppm/°C ±400ppm/°C Back to 1st Page - High Voltage Chip Resistors HVR Version 2010 http://www.token.com.tw/ rfq token.com.tw 09 of 09