Series AS4 4A to 600 Vac SIP Package DC Control Part Number Description AS24D4E 4A, 275 Vac AS24R4E 4A, 275 Vac AS46D4E 4A, 460 Vac AS46R4E 4A, 460 Vac AS46R4F-02 4A, 460 Vac AS60D4E 4A, 600 Vac Part Number Explanation NOTES 1) Line Voltage (nominal): 24 = 240 Vac; 46 = 460 Vac; 60 = 600 Vac 2) Switch Type: D = Zero-cross turn-on; R = Random turn-on 3) Control Range: E = 4–30 Vdc (5-30 Vdc for AS60D4E); F = 7–30 Vdc 4) Options: 02 = Control LED (on AS46R4F-02 only) MECHANICAL SPECIFICATION Bottom View .30 (7.62) .39 (10.2) .10 (2.58) .39 (10.2) 1.70 (43.2) input 4-30 Vdc 4- 3+ .30 (7.63) 50A2s output 230 Vac 4A 2 1 1.0 (25.4) .19 (6.5) Ø1 .49 .40 (12.7) (10.16) .20 (5.08) .30 (7.62) FEATURES/BENEFITS • Industry standard package • Control LED (AS46R4F-02 only) • Tight zero-cross window for low EMI • Low input current draw • High dv/dt capability • Integral transient voltage protection • High immunity to surges DESCRIPTION The AS 4-amp solid-state single inline (SIP) four-pin relays are designed for mounting on a printed circuit board. The relays offer built-in voltage protection and can withstand very high current overloads. The Series AS4 relays have a low zero-cross window. The compact size and triac output make the AS relay the perfect retrofit for electromechanical relays. APPLICATIONS • Interface applications • Vending machines • Light/Lamp control • Contactor driver • Fan speed control • HVAC controls APPROVALS All models except AS60D4E are UL recognized. UL File Number: E128555. WEIGHT: 1.06 oz. (30g) Figure 1 — AS relays; dimensions in inches (mm) (See Figure 7 for DIN-rail) BLOCK DIAGRAM (Control LED available on AS46R4F-02 only.) ENVIRONMENTAL SPECIFICATION Min Max Unit Operating Temperature –40 80 °C Storage Temperature –40 120 °C Input-Output Isolation 4000 Input-Output Capacitance Figure 2a — All AS relays except AS60D4E Vrms 3 pF Figure 2b — AS60D4E relay © 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 1 AS4\022003\Q2 Series AS4 INPUT (CONTROL) SPECIFICATION TYPICAL APPLICATIONS Min Max Units AS24D4E 4 30 Vdc AS24R4E 4 30 Vdc AS46D4E 4 30 Vdc L1 L1 Control Range AS46R4E 4 30 Vdc AS46R4F-02 7 30 Vdc AS60D4E 5 30 Vdc AS24D4E 3 30 mA AS24R4E 2 30 mA AS46D4E 3 30 mA AS46R4E 2 30 mA AS46R4F-02 6 40 mA AS60D4E 3 30 mA Input Current Range Figure 3a — All AS relays except AS60D4E L1 L1 external MOV Must Turn-Off Voltage AS24D4E 0.8 Vdc AS24R4E 0.8 Vdc AS46D4E 0.8 Vdc AS46R4E 0.8 Vdc AS46R4F-02 0.8 Vdc 1 Vdc AS24D4E 1000 Ohms AS24R4E 1000 Ohms AS46D4E 1000 Ohms AS46R4E 1000 Ohms AS46R4F-02 750 Ohms AS60D4E 1000 Ohms AS60D4E external MOV Input Resistance (Typical) Figure 3b — AS60D4E relay Control: Series 1: AS1-AS3-AS5 Series 2: AS2-AS4-AS5 AS1 V1 OUTPUT (LOAD) SPECIFICATION Min Max Unit AS24D4E 12 275 Vrms AS24R4E 12 275 Vrms AS46D4E 12 460 Vrms AS46R4E 12 460 Vrms AS46R4F-02 12 460 Vrms AS60D4E 24 600 Vrms AS3 AS2 V2 AS4 V3 AS1-->AS5: AS60D4E-02 V1-->V5: varistors AS5 V4 V5 AS5 can be removed Operating Range AS4 2 Use an external MOV Figure 3c — AS60D4E in reverser for small motor SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2003 TELEDYNE RELAYS AS4\022003\Q2 Series AS4 OUTPUT (LOAD) SPECIFICATION (continued) Min Max OUTPUT (LOAD) SPECIFICATION (continued) Unit Min Peak Voltage (Clamping Voltage) Max Unit Turn-On Time (60Hz) AS24D4E 600 (450) Vpeak AS24D4E 8.3 ms AS24R4E 600 (450) Vpeak AS24R4E 0.1 ms AS46D4E 900 (720) Vpeak AS46D4E 8.3 ms AS46R4E 900 (720) Vpeak AS46R4E 0.1 ms AS46R4F-02 900 (720) Vpeak AS46R4F-02 0.1 ms AS60D4E 8.3 ms 8.3 ms AS60D4E 1200 Vpeak 4 Arms Load Current Range All relays Turn-Off Time (60Hz) .005 All relays Off-State dv/dt Maximum Surge Current Rating (Non-Repetitive) (See Figure 5a and Figure 5b) All relays AS24D4E 100 Apeak AS24R4E 100 Apeak AS46D4E 100 Apeak AS46R4E 100 Apeak AS46R4F-02 100 Apeak AS60D4E 120 Apeak 1.6 All relays NA AS46D4E ±12 AS46R4E NA V Hz AS24D4E 50 A2S AS24R4E 50 A2S AS46D4E 50 A2S AS46R4E 50 A2S AS46R4F-02 50 A2S AS60D4E 72 A2S V V LOAD CURRENT DERATING CURVE AS46R4F-02 NA AS60D4E ±12 V AS24D4E 0.3 mArms AS24R4E 0.3 mArms AS46D4E 0.3 mArms AS46R4E 0.3 mArms AS46R4F-02 0.3 mArms 1 mArms Off-State Leakage Current (60Hz) AS60D4E 440 Load Current (Arms) ±12 AS24R4E 10 I2 t for Match Fusing (<8.3ms) Zero-Cross Window (Typical) AS24D4E V/µs Operating Frequency On-State Voltage Drop All relays 500 Ambient Temperature (°C) Figure 4 — Thermal curves © 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 3 AS4\022003\Q2 Series AS4 Overload Current (A) SURGE CURRENT RATING Number of Cycles Figure 5a — Non-repetitive surge current Apeak Non-Repetitive Repetitive with initial Tj = 70°C Figure 5b — AS60D4E non-repetitive surge peak on-state current NOTES: 1. Electrical specifications at 25°C unless otherwise specified. 2. For 800Hz applications, contact factory. 3. For additional/custom options, contact factory. AS4 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2003 TELEDYNE RELAYS AS4\022003\Q2 Series AS4 X1 DIN-Rail Clip AS4 WITH X1 DIN-RAIL CLIP X1 DESCRIPTION The X1 allows the AS4 relays to be mounted onto a DIN-rail clip. The X1 option offers the clip and a control LED for visual diagnostics. INPUT (CONTROL) SPECIFICATION Min Max Unit AS24D4E-X1 6 30 Vdc AS46D4E-X1 15 30 Vdc/Vac AS24D4E-X1 3 30 mAdc AS46D4E-X1 6.5 14 mAdc AS24D4E-X1 0.8 Vdc AS46D4E-X1 2 Vdc AS24D4E-X1 1000 Ohms AS46D4E-X1 1800 Ohms Control Range Figure 6 — AS4 relays with X1 DIN-rail clip Input Current Range ~ ~ ~ ~ input VAC (±0.002) input VAC Must Turn-Off Voltage 3.01 3.01 (±0.002) (76.4) 400VAC 4A (76.4) 230VAC 4A Input Resistance (Typical) ±0.002 1.14 (29) ±0.002 2.09 (53) ±0.001 ±0.001 .68 (17.2) .48 (12.2) WEIGHT: 1.06 oz (30g) Figure 7 — AS4 relays with X1 DIN-rail clip, dimensions in inches (mm) THERMAL CURVES SURGE CURRENT RATING 6 90 V co n 80 5 70 Load Current (Arms) Apeak 50 40 30 20 10 0 V co n 60 1 10 100 1000 See control voltage range tro m l in 4 tro m l a x 3 2 1 Number of cycles Figure 8 — AS4 relays with X1 DIN-rail clip 0 10 20 30 40 50 60 70 80 90 100 Ambient Temperature (°C) Figure 9 — AS4 relays with X1 DIN-rail clip NOTES: 1. Electrical specifications at 25°C unless otherwise specified. 2. Note control voltage change on X1 option. 3. For additional/custom options, contact factory. © 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 5 AS4\022003\Q2