High Temperature Electronics High Temperature Electronics • Frequency Control Products • Packaged Quartz Crystals • Electronic Module Products www.vectron.com Our Strengths A number of applications today require electronics to operate in extremely harsh environmental conditions. Operation temperatures of 150°C and higher are required for energy exploration as well as other emerging applications such as Geophysical Services, Avionics and Industrial Process Control. Environments like these require electronics designed and manufactured specifically to withstand such temperature extremes. Extreme environment applications require electronic systems that are capable of surviving beyond the MIL-STD operating temperature range of -55°C to +125°C. Applications such as Deep Well Logging Tools (sensor, gauge and data acquisition etc.), Geothermal Logging, Light Weight Ground and Air Vehicles and Industrial Process Monitoring require robust electronic systems that can operate at 200°C and beyond. In addition, some of these applications also require survivability under high shock and vibration environments. Vectron’s expertise readily handles such harsh environments. For example, our custom engineered High-Temperature Electronic Modules have been qualified and deployed for 250°C+ “down-hole” drilling/exploration applications. y y y y Extending device reliability and operating life at the field Eliminating the need for auxiliary cooling techniques such as massive heat sinks or elaborate heat pipe designs Lighter weight and smaller sizes Integration of sensors and transducers along with electronics to operate reliably in high temperature environments Technical Capabilities y y y y y y y y y y y y y y y y High Temperature Electronic Packaging (–55°C to 250°C) RF Electrical Design Substrate and PCB Layout Design for HI–REL applications Custom Metal and Ceramic (HTCC, LTCC) Package Design Multi–layer Thick–Film Substrate Fabrication (Al2O3, AlN, BeO) Hybrid Microcircuit Assembly and Test in Class 10K clean room environment CSP, Flip Chip & BGA Component Mounting Hermetic Package Sealing for HI–REL applications (Projection, Seam and Cold welds) Bare Die Procurement and Handling Quartz BAW Resonator Design & Fabrication (Round, Strip and HFF Inverted Mesa configurations) SAW Wafer Fabrication in Class 100 clean room environment Wafer deep etching technology for Wafer Level Packaging Process and Test Equipment Design Environmental MIL–PRF Screening Custom Process Equipment Design Physical Design Modeling and Finite Element Analysis Assembly Process Vectron offers the flexibility of applying a wide range of manufacturing processes, allowing us to accomplish unique product requirements and delivery of the highest quality workmanship to our customers. Vectron manufactures products with robust assembly techniques, intense process control and process automation. Our assembly processes include: z Thick-Film Substrate y AI2O3, BeO, AIN, Multi-Layer z Component Attachment y Flip Chip, Eutectic die mount, Epoxy die mount z Wirebonding y AI and Au wirebonding z Hermetic Sealing with Metal and Ceramic Packages y Projection, seam and cold welding MIL-Spec Testing Name MIL-Spec Method Destructive bond pull test MIL-STD-883 2011 Nondestructive bond pull test MIL-STD-883 2023 Die shear testing MIL-STD-883 2019 Temperature testing MIL-PRF-55310 Thermal shockmanual/automated MIL-STD-883 1011 Thermal shockmanual/automated MIL-STD-202 107 Temperature cycling MIL-STD-883 1010 Constant acceleration MIL-STD-883 2001 Constant acceleration MIL-STD-202 212 Fine/gross leak testing MIL-STD-883 1014 Fine/gross leak testing MIL-STD-202 112 PIND-particle impact noise detection MIL-STD-883 2020 Vibration - random MIL-STD-202 214 Vibration - sine MIL-STD-202 204 Shock (half-sine & sawtooth) MIL-STD-202 213 Humidity MIL-STD-202 106 Solderability MIL-STD-883 2003 Solderability MIL-STD-202 208 Lead integrity MIL-STD-883 2004 Terminal strength MIL-STD-202 211 *Complete MIL-STD and custom harsh environment screenings are available. Vectron works closely with customers to define screening requirements. Our Heritage With over 50 years experience in custom design and manufacturing of microelectronics, Vectron encompasses a blend of harsh environment electronic design and packaging expertise not common in the industry today. Our staff are experts in Hybrid Multi-Chip Modules, High Temperature and Harsh Environment Electronics for Deep Space to Deep Earth applications, Physical Design Modeling, Finite Element Analysis, RF/signal conditioning, oscillator and digital embedded system designs. The Vectron Family Tree High Temperature Crystal Oscillators Vectron offers several High Temperature Crystal Oscillator product platforms for extreme environment applications. Typical operating temperature range is from –55°C to +230°C. In addition, Vectron also offers 250°C High Temperature Crystal Oscillators for ultra HT applications to meet today’s and future downhole tools requirements. Vectron’s vertical integration in the following technical areas ensures the ability to design and manufacture state of the art High Temperature frequency control products: y y y y BAW & SAW quartz resonator design & fabrication RF oscillator circuit design High Temperature packaging expertise High Temperature assembly & test expertise y y y y Environmental screening RoHS compliant COO: USA ECCN: EAR99 Oscillators Overview Product Standard Frequency Supply Voltage Temperature Range PX-702 500kHz to 50MHz 1.8, 2.5, 3.3 or 5.0 -55 to 230°C 5 x 7 x 1.8 mm, SMD Ceramic Package PX-570 500kHz to 40MHz 1.8, 2.5, 3.3 or 5.0 -55 to 230°C 8 x 8.5 x 2.9 mm, Leaded Ceramic Package PX-420 500kHz to 40MHz 3.3 or 5.0 0.5” x 0.5” x 0.2” 4 Pin ½DIP PX-610 32kHz to 40MHz 1.8, 2.5, 3.3 or 5.0 -55 to 230°C 3 pin TO-39, 0.38” Dia x 0.185” H VX-400 10MHz to 30MHz 3.3 or 5.0 0.8” x 0.5” x 0.2” 4 Pin DIP -55 to 230°C -55 to 180°C Package Type PX-702 Small footprint High Temperature Ceramic SMD Crystal Oscillator product platform for extreme environment applications. In addition to its wide operating temperature range, the PX-702 HTXO is also ideal for high shock & vibration applications. It is also designed to exceed 3000g shock and 36g vibration levels of the demanding g MIL-STD-883 requirements. q Features Datasheet Shock-Half Sine (MIL-STD-202 Method 213) y Continuous operating temperature range -55°C to 230°C y 1.8Vdc, 2.5Vdc, 3.3Vdc or 5Vdc operation y Tight temperature stability y Design for high shock & vibration to exceed 3000g shock & 36g vibration y Output frequency 500 kHz to 50 MHz standard y Standard 5 x 7 x 1.8 mm SMD package PX-570 High Temperature Crystal Oscillator product platform for extreme environment applications. Typical operating temperature range is from -55°C to +230°C (Tighter temperature stability is available) with a frequency stability of ± 250 ppm over the entire operating temperature range. Tight Stability Features Datasheet y Continuous operating temperature range -55°C to 230°C y Low jitter and phase noise y 1.8Vdc, 2.5Vdc, 3.3Vdc or 5Vdc operation y Compliant crystal mount for high shock & vibration y Output frequency 500kHz to 40MHz standard y 8.0mm x 8.5mm x 2.9mm ceramic leaded package y 3 lead forming options PX-420 High Temperature Crystal Oscillator product platform for extreme environment applications. Typical operating temperature range is from -55°C to +230°C with a frequency stability of ± 250 ppm over the entire operating temperature range. PX-420 High-Temp Temperature Sensor Datasheet Features y Continuous operating temperature range -55°C to 230°C y Low jitter and phase noise y 3.3Vdc or 5Vdc operation y Compliant crystal mount for high shock & vibration y Output frequency 500kHz to 40MHz standard y Standard 4 pin ½ DIP package y Custom HT temperature sensing oscillator available PX-610 High Temperature Crystal Oscillator product platform for extreme environment applications. In addition to its wide operating temperature range, the PX-610 HTXO is also ideal for high shock & vibration applications. The foot print of the PX-610 design is based on an industry standard TO-39 package. Phase Noise Performance Datasheet Features y Continuous operating temperature range -55°C to 230°C y Low jitter and phase noise y 1.8Vdc, 2.5Vdc, 3.3Vdc or 5Vdc operation y Compliant crystal mount for high shock & vibration y Output frequency 32kHz to 40MHz standard y 0.380” diameter x 0.185” high resistance welded 3 pin TO-39 package VX-400 High Temperature Voltage Control Crystal Oscillator product platform for extreme V environment applications. Typical operating temperature range is from -55°C to +180°C with an absolute pull range of ±50 ppm. Features Datasheet y Continuous operating temperature range -55°C to 180°C y Low jitter and phase noise y 3.3Vdc or 5Vdc operation y Compliant crystal mount for high shock & vibration y Output frequency 10MHz to 30MHz standard y Standard 4 pin DIP package Block Diagram Real Time Clocks Real Time Clocks Overview Product Standard Frequency Supply Voltage Temperature Range Package Type HM-4201-RTCM1 32.768kHz 2.7 to 3.6 -20 to 180°C 0.5” x 0.5” x .2” - 8 Pin ½DIP 32.768kHz 1.8, 2.5, 3.3 or 5.0 -55 to 200°C Real Time Clock Module 32.768kHz XO for Real Time Clock Applications 5 x 7 x 1.8 mm - SMD 8 x 8.5 x 2.9 mm - Leaded 0.5” x 0.5” x .2” - ½DIP HM-4201-RTCM1-(Real Time Clock Module) +180°C High Temp Real Time Clock/Calendar Module with Build-In 32.768KHz Crystal Oscillator. Timing, Calendar and Alarm functions can be set via I2C BUS. The entire HT RTC Module is fully operational from 2.7V to 3.6V. The Timing/Calendar function is operational down to 1.8V range. Features Datasheet Block Diagram y Output frequency 32.768kHz y Continuous operating temperature range -20°C to 180°C y 2.7V to 3.6 V operation y Design for high shock & vibration y Low current consumption of 100uA 32.768kHz XO-(for Real Time Clock Applications) Is a High Temperature Low Power Real Time Clock Crystal Oscillator (HT RTC XO) product platform for extreme environment applications. Comparing with traditional RTC solution with 32.768KHz tuning folk resonator design, Vectron HT RTC XO solution provides unsurpassed reliability with long lifetime at elevated temperature and exceptional temperature stability performance for high temperature, high shock & vibration applications. Features Datasheet y Output frequency 32.768kHz y Continuous operating temperature range -55°C to 200°C y 1.8V, 2.5V, 3.3V or 5.0 V operation y Design for high shock & vibration y Offer three standard product footprints y Low current consumption option available High Temperature Packaged Quartz Crystals Vectron International’s high temperature quartz crystal resonators are designed and manufactured for continuous operation in harsh environmental conditions at extreme temperatures as low as -55°C and as high as +250°C. Several different crystallographic orientations are offered for a wide range of applications. The resonators are available in all industry standard package styles with all internal components designed for outstanding performance in extreme environmental conditions. Key Features Applications y y y y y y y y y y y y y y y Frequencies from 2.20 MHz to 225 MHz Standard Operating Temperature Range: –55°C to 250°C AT, SC, FC, AC and IT–cuts RoHS & WEEE compliant packaging Shock; 100g, 6ms Vibration; 20g, 10 to 2kHz Temp sensor crystals Y-cut (~85ppm/°C )or AC-cut (~20ppm/°C) Radiation Hardened Swept quartz available for space applications Downhole Oil & Gas Exploration Geothermal Avionics Industrial Turbines Marine Diesel Heavy Equipment Packaged Quartz Crystals Overview Product Freq. Range (MHz) Low Profile High Shock Package Type Height (in) Quartz Cuts XR-R (HC35/TO-5) 4 to 225 z z Thru-hole 0.155 - 0.265 AT/SC/IT XR-U (HC37/TO-8) 2.5 to 140 z z Thru-hole 0.200 - 0.265 AT/SC/IT XR-B (HC43) 2.2 to 210 Thru-hole, SMD 0.440 - 0.530 AT/SC/IT XR-A (HC49) 2.2 to 210 Thru-hole, SMD 0.440 - 0.530 AT XR-P (SM1/SQ580) 4.2 to 30 SMD 8.2 x 8.2 x 2.5 mm AT z z XR-U (HC37/TO8) XR-R (HC35/TO5) Features Features y Robust 4 point blank mount y Ultra-High vacuum seal for low aging performance XR-B (HC43) Features y Robust design for harsh environments y Ultra-High vacuum seal for low aging performance y Lead forming for surface mount available XR-P (SM1/SQ580) Features y Robust 4 point blank mount y Surface Mount or Hybrid Wirebonded applications y Lowest profile packaging option y Robust 4pt blank mount y Ultra-High vacuum seal for low aging performance y MIL-PRF-3098 equivalents XR-A (HC49) Features y Robust design for harsh environments y MIL-PRF-3098 equivalents y Lead forming for surface mount available High Temperature Electronics Vectron International World-Wide Locations United States VI Hudson, Corporate Headquarters 267 Lowell Road, Suite 102 Hudson, NH 03051 Tel: 1.888.328.7661 Fax: 1.888.329.8328 VI Mount Holly Springs 100 Watts Street Mount Holly Springs, PA 17065 Tel: 1.717.486.3411 Fax: 1.717.486.5920 VI Cincinnati 4914 Gray Road Cincinnati, OH 45232 Tel: 1.513.542.5555 Fax: 1.513.542.5146 Europe VI Neckarbischofsheim Landstrasse, D-74924 Neckarbischofsheim, Germany Tel: +49 (0) 7268.8010 Fax: +49 (0) 7268.801281 VI Teltow Potsdamer Strasse 18 D-14513 Teltow, Germany Tel: +49 (0) 3328.4784.17 Fax: +49 (0) 3328.4784.30 Asia VI Shanghai 68 Yin Cheng Road(C), 22nd Floor One LuJiaZui Pudong, Shanghai 200120, China Tel: +86 21 61946886 Fax: +86 21 61633598 VI Singapore 56 Serangoon North Avenue 4, #06-01 Singapore, 555851 Tel: +65 65551926 Fax: +65 65554377 www.vectron.com Helping customers Innovate, Improve & Grow Rev# 003 June, 2015