DATA SHEET ANTI-SULFURATED CHIP RESISTORS AUTOMOTIVE GRADE AA series ±5%, ±1%, ±0.5% sizes 0201/0402/0603/0805/1206/ 1210/1218/2010/2512 Product specification – April 15, 2015 V.2 RoHS compliant & Halogen free 2 Product specification Chip Resistor Surface Mount SCOPE This specification describes AA0201 to AA2512 chip resistors with leadfree terminations made by thick film process. AA 10 0201 to 2512 SERIES ORDERING INFORMATION - GLOBAL PART NUMBER Part number is identified by the series name, size, tolerance, packaging type, temperature coefficient, taping reel and resistance value. GLOBAL PART NUMBER AA XXXX X X X XX XXXX L APPLICATIONS Car electronics Engine control unit Body control system Safety devices FEATURES Superior resistance against sulfur containing atmosphere Comply with AEC-Q200 standard Moisture sensitivity level: MSL1 AA series soldering is compliant with J-STD-020D Halogen free epoxy RoHS compliant Reduce environmentally hazardous waste High component and equipment reliability The resistors are 100% performed by automatic optical inspection (1) (2) (3) (4) (5) (6) (7) (1) SIZE 0201 / 0402 / 0603 / 0805 / 1206 / 1210 / 1218 / 2010 / 2512 (2) TOLERANCE D =±0.5% F = ±1% J = ±5% (for Jumper ordering, use code of J) (3) PACKAGING TYPE R = Paper/PE taping reel K = Embossed taping reel (4) TEMPERATURE COEFFICIENT OF RESISTANCE – = Base on spec (5) TAPING REEL 07 = 7 inch dia. Reel 13 = 13 inch dia. Reel (6) RESISTANCE VALUE 1Ω to 10 MΩ There are 2~4 digits indicated the resistance value. Letter R/K/M is decimal point, no need to mention the last zero after R/K/M, e.g.1K2, not 1K20. (7) DEFAULT CODE Letter L is the system default code for ordering only. (Note) Resistance rule of global part number Resistance coding Example rule XRXX (1 to 9.76 Ω) 1R = 1 Ω 1R5 = 1.5 Ω 9R76 = 9.76 Ω XXRX (10 to 97.6 Ω) 10R = 10 Ω 97R6 = 97.6 Ω XXXR (100 to 976 Ω) 100R = 100 Ω 976R = 976 Ω XKXX (1 to 9.76 KΩ) 1K = 1,000 Ω 9K76 = 9760 Ω XMXX (1 to 9.76 MΩ) 1M = 1,000,000 Ω 9M76= 9,760,000 Ω XXMX (10 MΩ) O RDERING EXAMPLE The ordering code for an AA0402 chip resistor, value 100 KΩ with ±1% tolerance, supplied in 7-inch tape reel is: AA0402FR-07100KL NOTE 1. All our R-Chip products are RoHS compliant and Halogen free. "LFP" of the internal 2D reel label states "Lead-Free Process". 2. On customized label, "LFP" or specific symbol can be printed. 10M = 10,000,000 Ω www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 3 10 0201 to 2512 MARKING AA0201 / AA0402 No marking Fig. 1 AA0603 / AA0805 / AA1206 / AA1210 / AA2010 / AA2512 E-24 series: 3 digits, ±5% First two digits for significant figure and 3rd digit for number of zeros Fig. 2 Value=10 KΩ AA0603 E-24 series: 3 digits, ±1% One short bar under marking letter Fig. 3 Value = 24 Ω E-96 series: 3 digits, ±1% First two digits for E-96 marking rule and 3rd letter for number of zeros Fig. 4 Value = 12.4 KΩ AA0805 / AA1206 / AA1210 / AA2010 / AA2512 Both E-24 and E-96 series: 4 digits, ±1% First three digits for significant figure and 4th digit for number of zeros Fig. 5 Value = 10 KΩ AA1218 E-24 series: 3 digits, ±5% First two digits for significant figure and 3rd digit for number of zeros Fig. 6 Value = 10 KΩ Both E-24 and E-96 series: 4 digits, ±1% First three digits for significant figure and 4th digit for number of zeros Fig. 7 Value = 10 KΩ NOTE For further marking information, please refer to data sheet “Chip resistors marking”. Marking of AA series is the same as RC series. www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA CONSTRUCTION The resistors are constructed on top of an automotive grade ceramic body. Internal metal electrodes are added at each end and connected by a resistive glaze. The resistive glaze is covered by a lead-free glass. The composition of the glaze is adjusted to give the approximately required resistance value and laser trimming of this resistive glaze achieves the value within tolerance. The whole element is covered by a protective overcoat. Size 0603 and bigger is marked with the resistance value on top. Finally, the two external terminations (Ni / matte tin) are added, as shown in Fig.8. SERIES 4 10 0201 to 2512 OUTLINES Fig. 8 Chip resistor outlines DIMENSIONS Table 1 For outlines, please refer to Fig. 9 TYPE L (mm) W (mm) H (mm) I1 (mm) I2 (mm) AA0201 0.60 ±0.03 0.30 ±0.03 0.23 ±0.03 0.12 ±0.05 0.15 ±0.05 AA0402 1.00 ±0.05 0.50 ±0.05 0.32 ±0.05 0.20 ±0.10 0.25 ±0.10 AA0603 1.60 ±0.10 0.80 ±0.10 0.45 ±0.10 0.25 ±0.15 0.25 ±0.15 AA0805 2.00 ±0.10 1.25 ±0.10 0.50 ±0.10 0.35 ±0.20 0.35 ±0.20 AA1206 3.10 ±0.10 1.60 ±0.10 0.55 ±0.10 0.45 ±0.20 0.40 ±0.20 AA1210 3.10 ±0.10 2.60 ±0.15 0.50 ±0.10 0.45 ±0.15 0.50 ±0.20 AA1218 3.10 ±0.10 4.60 ±0.10 0.55 ±0.10 0.45 ±0.20 0.40 ±0.20 AA2010 5.00 ±0.10 2.50 ±0.15 0.55 ±0.10 0.55 ±0.15 0.50 ±0.20 AA2512 6.35 ±0.10 3.10 ±0.15 0.55 ±0.10 0.60 ±0.20 0.50 ±0.20 For dimension, please refer to Table 1 AA0201 / AA0402 AA0603/0805/1206/ 1210/2010/2512 AA1218 Side view for all type Fig. 9 Chip resistor dimensions www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 5 10 0201 to 2512 ELECTRICAL CHARACTERISTICS Table 2 CHARACTERISTICS Operating Max. Max. Dielectric RESISTANCE RANGE Temperature Range Working Overload Withstanding Voltage Voltage Voltage TYPE AA0201 25V 50V 50V AA0402 50 V 100 V 100 V AA0603 AA0805 AA1206 75V 5% (E24) 1Ω≤ R ≤ 22MΩ (0201: Max. 10MΩ. 1218: Max. 1MΩ) 1% (E24/E96) 1Ω≤ R ≤10MΩ (1218: Max. 1MΩ) 0.5% (E24/E96) 10Ω≤ R ≤ 1MΩ Jumper < 50mΩ AA1210 150 V –55 °C to +155 °C 200 V 200 V 150 V 300 V Temperature Coefficient of Resistance 1Ω ≤ R ≤ 10Ω , -100/+400 ppm/°C Jumper Criteria Rated 0.5A Current 10Ω < R ≤ 10 MΩ , Max. Current 1.0A ±300 ppm/°C 100 V 300 V Rated Current 1A Max. Current 2A Rated Current 1A Max. Current 2A Rated Current 2A Max. Current 5A Rated 2A Current 1 Ω ≤ R ≤ 10 Ω , ±200 ppm/°C Max. Current 10A 400 V 500 V 500 V 10 Ω < R ≤ 10 MΩ , 500 V ±150 ppm/°C Rated Current 2A Max. Current 10A AA1218 200 V 500 V 500 V Rated Current 6A Max. Current 10A AA2010 200 V 500 V 500 V Rated Current 2A Max. Current 10A AA2512 200 V 500 V 500 V Rated Current 2A Max. Current 10A www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 6 10 0201 to 2512 FOOTPRINT AND SOLDERING PROFILES Recommended footprint and soldering profiles. Please refer to data sheet “Chip resistors mounting”. PACKING STYLE AND PACKAGING QUANTITY Table 3 Packing style and packaging quantity PACKING STYLE Paper/PE taping reel (R) Embossed reel (K) taping REEL AA0201 AA0402 DIMENSION AA0603 AA0805 AA1206 AA1210 AA1218 AA2010 AA2512 7" (178 mm) 10,000 10,000 5,000 5,000 5,000 5,000 --- --- --- 13" (330 mm) 50,000 50,000 20,000 20,000 20,000 20,000 --- --- --- 7" (178 mm) --- --- --- --- --- --- 4,000 4,000 4,000 NOTE 1. For paper/PE/embossed tape and reel specifications/dimensions, please refer to data sheet “Chip resistors packing”. FUNCTIONAL DESCRIPTION OPERATING TEMPERATURE RANGE Range: -55 °C to +155 °C POWER RATING Each type rated power at 70 °C: AA0201=1/20W (0.05W) AA0402=1/16 W (0.0625W) AA0603=1/10 W (0.1W) AA0805=1/8 W (0.125W) AA1206=1/4 W (0.25W) AA1210=1/2 W (0.5W) AA1218=1 W AA2010=3/4 W (0.75W) AA2512=1 W R ATED VOLTAGE Fig. 10 Maximum dissipation (Pmax) in percentage of rated power as a function of the operating ambient temperature (Tamb) The DC or AA (rms) continuous working voltage corresponding to the rated power is determined by the following formula: V = √(P X R) Or Maximum working voltage whichever is less Where V = Continuous rated DC or AA (rms) working voltage (V) P = Rated power (W) R = Resistance value (Ω) www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 7 10 0201 to 2512 TESTS AND REQUIREMENTS Table 4 Test condition, procedure and requirements TEST TEST METHOD PROCEDURE High Temperature Exposure AEC-Q200 Test 3 Moisture Resistance AEC-Q200 Test 6 1,000 hours at TA = 155 °C, unpowered ±(1.0%+0.05Ω) <50 mΩ for Jumper MIL-STD-202 Method 108 MIL-STD-202 Method 106 REQUIREMENTS Each temperature / humidity cycle is defined at 8 hours (method 106F), 3 cycles / 24 hours for 10d. with 25 °C / 65 °C 95% R.H, without steps 7a & 7b, unpowered ±(0.5%+0.05Ω) for 1% tol. ±(2.0%+0.05Ω) for 5% tol. <100 mΩ for Jumper Parts mounted on test-boards, without condensation on parts Biased Humidity AEC-Q200 Test 7 MIL-STD-202 Method 103 1,000 hours; 85 °C / 85% RH 10% of operating power ±(3.0%+0.05Ω) <100 mΩ for Jumper Measurement at 24±4 hours after test conclusion. Operational Life Resistance to Soldering Heat Thermal Shock AEC-Q200 Test 8 ±(1.0%+0.05Ω) MIL-STD-202 Method 108 1,000 hours at 125 °C, derated voltage applied for 1.5 hours on, 0.5 hour off, still-air required AEC-Q200 Test 15 Condition B, no pre-heat of samples ±(0.5%+0.05Ω) for 1% tol. MIL-STD-202 Method 210 Lead-free solder, 260±5 °C, 10±1 seconds immersion time ±(1.0%+0.05Ω) for 5% tol. Procedure 2 for SMD: devices fluxed and cleaned with isopropanol No visible damage AEC-Q200 Test 16 -55/+125 °C ±(1.0%+0.05Ω) MIL-STD-202 Method 107 Number of cycles is 300. Devices mounted <50 mΩ for Jumper <100 mΩ for Jumper <50 mΩ for Jumper Maximum transfer time is 20 seconds. Dwell time is 15 minutes. Air – Air ESD AEC-Q200 Test 17 1 pos. + 1 neg. discharges ±(3.0%+0.05Ω) AEC-Q200-002 0201: 500V <50 mΩ for Jumper 0402/0603: 1KV 0805 and above: 2KV www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 8 10 0201 to 2512 TEST TEST METHOD PROCEDURE REQUIREMENTS Solderability - Wetting AEC-Q200 Test 18 Electrical Test not required Magnification 50X Well tinned (≥95% covered) J-STD-002 SMD conditions: No visible damage (a) Method B, aging 4 hours at 155 °C dry heat, dipping at 235±3 °C for 5±0.5 seconds. (b) Method B, steam aging 8 hours, dipping at 215±3 °C for 5±0.5 seconds. (c) Method D, steam aging 8 hours, dipping at 260±3 °C for 7±0.5 seconds. Board Flex AEC-Q200 Test 21 AEC-Q200-005 Chips mounted on a 90mm glass epoxy resin PCB (FR4) Bending for 0201/0402: 5 mm 0603/0805: 3 mm 1206 and above: 2 mm ±(1.0%+0.05Ω ) <50 mΩ for Jumper Holding time: minimum 60 seconds Temperature Coefficient of Resistance (T.C.R.) IEC 60115-1 4.8 MIL-STD-202 Method 304 At +25/–55 °C and +25/+125 °C Refer to table 2 Formula: R2–R1 T.C.R= ------------------------- ×106 (ppm/°C) R1(t2–t1) Where t1=+25 °C or specified room temperature t2=–55 °C or +125 °C test temperature R1=resistance at reference temperature in ohms R2=resistance at test temperature in ohms Short Time Overload IEC60115-1 4.13 2.5 times of rated voltage or maximum overload voltage whichever is less for 5 sec at room temperature ±(1.0%+0.05Ω ) FOS ASTM-B-809-95 - Sulfur (saturated vapor) 1000 hours, 90±2 °C unpowered ±(1.0%+0.05Ω) ASTM-B-809-95* *Modified - Sulfur 750 hours, 105 °C. unpowered ±(4.0%+0.05Ω) <50 mΩ for Jumper www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 0201 to 2512 9 10 REVISION HISTORY REVISION DATE CHANGE NOTIFICATION DESCRIPTION Version 2 Apr. 15, 2015 - - Modified FOS test procedure Version 1 Jan. 27, 2015 - - Dimensions update Version 0 Feb. 27, 2014 - - First issue of this specification www.yageo.com Apr. 15, 2015 V.2 Product specification Chip Resistor Surface Mount AA SERIES 0201 to 2512 10 10 LEGAL DISCLAIMER Yageo, its distributors and agents (collectively, “Yageo”), hereby disclaims any and all liabilities for any errors, inaccuracies or incompleteness contained in any product related information, including but not limited to product specifications, datasheets, pictures and/or graphics. 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