Passive Components for Automotive Applications

www.yageo.com
Passive
Components for
Automotive
Applications
Introduction
As the leader of global passive component service
provider, Yageo is pleased to bring you this brochure
to offer you a full range of products to fulfill your
automotive application requirements. Which includes
the thick film automotive grade chip resistors,
automotive grade MLCCs, EMI filters, and other
related products.
Both automotive grade R-Chip and MLCC AC
series conform to automotive electronics industry
requirements – AEC-Q200 compliant, and is mainly
applicable to infotainment , comfort & security;
automotive grade R-Chip can also be applied in power
management.
The AC series R-Chip is based on Yageo’s wellestablished thick film mass production expertise, with
the existing manufacturing process further refined.
It is optimized, to conform to the strict automotive
industry standard, while offering the defined tolerance
of 5% and 1%, TCR of ±100, ±200ppm/°C. These high
standard characteristics allow Yageo’s AC series to
be applied to the majority of automotive electronics
systems. Other than the AEC-Q200 standard, the AC
series also boasts anti-sulfuration and performs 100%
automatic optical inspection (AOI), thus provides an
even more comprehensive quality guarantee.
2
Yageo’s automotive grade series surface mount
capacitors in NPO/X7R dielectric are suited for a
variety of applications requiring reliable operation.
The devices emphasize the vital and robust nature of
capacitors required for mission critical automotive
circuits. Stricter testing protocol and inspection
criteria have been established for automotive
grade products in recognition of potentially harsh
environmental conditions.
NPO/X7R dielectric features a 125°C maximum
operating temperature and is considered “stable”.
The Electronics Components, Assemblies & Materials
Association (ECA) characterizes NPO dielectric as a
Class I material, Components of this classification are
temperature compensating and are suited for resonant
circuit applications or those where D.F. (Q value) and
stability of capacitance characteristics are required.
NPO exhibits no change in capacitance with respect
to time and voltage and boasts a negligible change in
capacitance with reference to ambient temperature.
Capacitance change is limited to ±30ppm/°C from
-55°C to +125°C.
Applications
Passive Components for Automotive Applications
Infotainment
Audio / Video
GPS / Navigation
ETC
Introduction / Applications
Vehicle Information & Communication System (VICS)
Comfort & Security
Heating, Ventilating & Air Conditioning (HVAC)
Body Control Module (BCM)
Tyre Pressure Monitoring System (TPMS)
Anti-Theft Device
Keyless Entry System
Power Management
Battery Management System (BMS)
Battery Charger
DC/DC Converter
Power Line Communication (PLC)
3
Applications
Anti-Theft
Device
1
R-Chip
AC0402 AC0603 AC0805
AC1206
R-Chip
AC0402
AC1206
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
MLCC
AC0402
AC1206
Tyre Pressure 4
Monitoring
System (TPMS)
R-Chip
AC0402 AC0603 AC0805
AC1206 AC1210 AC2010
AC2512 PR series PT series
RL series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
Heating,
6
Ventilating &
Air Conditioning
(HVAC)
R-Chip
AC0402 AC0603 AC0805
AC1206 AC1210 AC2010
AC2512 PR series PF series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
4
Keyless Entry
System
AC0603
AC0805
AC0603
AC1210
AC0805
Wiper
2
Body Control
Module (BCM)
3
R-Chip
AC0402 AC0603 AC0805
AC1206 RV series SR series
PT series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
5
1
R-Chip
AC0402 AC0603 AC0805
AC1206
9
2
7
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
Audio / Video
R-Chip
AC0402 AC0603 AC0805
AC1206
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
5
7
4
R-Chip
AC0805 AC1206 AC1210
AC2010 AC2512 RV series
SR series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
9
Vehicle
Information &
Communication
System (VICS)
R-Chip
AC0402 AC0603 AC0805
AC1206
EMI Filter
Chip Antenna
11
R-Chip
AC0402 AC0603 AC0805
AC1206
8
10
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
Applications
6
11
14
12
10
R-Chip
AC0402 AC0603 PT series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
ETC
3
GPS /
Navigation
Passive Components for Automotive Applications
8
Power Line
Communication
(PLC)
12
Battery
Management
System (BMS)
R-Chip
AC0805 AC1206 AC1210
AC2010 AC2512 RV series
SR series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
13
Battery
Charger
13
DC/DC
Converter
14
R-Chip
AC0805 AC1206 AC1210
AC2010 AC2512 RV series
SR series
R-Chip
AC0805 AC1206 AC1210
AC2010 AC2512 RV series
SR series
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
MLCC
AC0402 AC0603 AC0805
AC1206 AC1210
55
Recommended Products
Automotive Grade MLCC: AC series
Features
• EIA0402 to 1210 case sizes
• DC voltage ratings of 6.3V to 630V
• Capacitance offerings ranging from 10pF up to 2.2μF
• Available capacitance tolerance of ±5%, ±10% and ±20%
• Extremely low ESR and ESL
• High thermal stability
• High ripple current capability
• Preferred capacitance solution at line frequencies and into the MHz range
• Negligible capacitance change with respect to temperature from
-55°C to +125°C
• Non-polar device, minimizing installation concerns
• 100% pure matte tin-plated termination finish allowing for excellent
solderability
Automotive Grade Chip Resistors: AC series
Features
• EIA0402 to 2512 case sizes
• Anti-Sulfuration (ASTM B809-95 Standard)
• 100% AOI for patterning
• Stable process control including narrow specification and Cpk monitor
• 100% pulse load screening to eliminate early failures during final testing
• ESD withstand voltage of max. 2KV
• Humidity resistance of 1%
(1,000 hours @ +85°C, 85% RH, applied 10% of operating power)
• 8,000 hours operational life test
Surge Chip Resistors: SR series
Features
• Excellent performance at pulse loading
• High reliability and stability
Applications
• Circuits requiring high pulse
• Ideal for blocking surge voltage in power supplies
6
Passive Components for Automotive Applications
High Voltage Chip Resistors: RV series
Features
• High maximum working voltage (MWV)
• Reliable electrode construction
• Compatible with lead containing and lead free soldering processes
• Highly stable in auto-placement surface mounting
Applications
• Suitable for the voltage divider circuit for high voltage load
Recommended Products
Thick Film Low Ohmic Chip Resistors: RL / PT series
Features
• Excellent performance at current sensing applications
• PT series: excellent T.C.R. and high rated power
Applications
• Current sensing
• Over current protection
Current Sensors - low T. C. R. Chip Resistors: PR / PF series
Features
• Ultra-low resistance down to 0.0005 Ω
• Original trimless design significantly improves current detection, making
them ideal for large current fast switching circuits
• Resistive element composed of a special alloy, resulting in a superior
resistance-temperature coefficient
• The unique chip structure minimizes thermal stress during temperature
cycling, resulting in greater reliability
Applications
• Ideal for a variety of applications, including current control circuits, over
current protect circuits, and battery charge detection
7
Comparison for Automotive Grade
vs Commercial Grade
Chip Resistors AC Series vs RC Series
Item
AC series
RC series
PPAP with AEC-Q200 test report
Standard reliability test report
AEC-Q200
IEC 60115-8
a. 100% AOI at screen printing
b. Enlarge sampling size
Standard control
Anti-FOS
Yes
No
Pulse Load Testing
Yes
No
Dedicated Production Machines
Yes
No
Documentation
Qualification Criteria
Process Control
Chip Resistors Qualification Tests
Qualification Tests
8
AC series
RC series
Temperature Cycling
1,000 cycles (-55°C to +125°C)
Measurement at 24±2 hours after test
conclusion
25 cycles (-55°C to +125°C)
Measurement at 24±2 hours after test
conclusion
Biased Humidity
1,000 hours; +85°C/85% R.H.; 10% of
operating power
Measured at 24±2 hours after test conclusion
On request
Operational Life
1,000 hours at 125°C, applied de-rated (36%)
continuous working voltage in condition of
1.5 hours on and 0.5 hour off
1,000 hours at 70°C, applied RCWV in
condition of 1.5 hours on and 0.5 hours off
Mechanical Shock
MIL-STD-202G Standard Method 213
Condition C
On request
Vibration
5Gs for 20 minutes. 12 cycles each of 3
orientations
Test from 10-2,000 HZ
On request
Thermal Shock
-55/+125 °C
Number of cycles required is 300
Maximum transfer time is 20 seconds
Dwell time is 15 minutes. Air – Air
-55/+125 °C
Number of cycles required is 300
Maximum transfer time is 20 seconds
Dwell time is 15 minutes. Air – Air
ESD
HBM 1KV/2KV
On request
Passive Components for Automotive Applications
MLCC AC Series vs CC Series
Item
AC series
CC series
PPAP with AEC-Q200 test report
Standard reliability test report
Qualification Criteria
AEC-Q200
IEC 60384
Process Control
100% AOI
Standard control
Documentation
MLCC Qualification Tests
AC series
CC series
High Temperature Exposure
Unpowered; 1,000 hours at T = 150°C
Temperature Cycling
1,000 cycles (-55°C to +125°C)
Measurement at 24±2 hours after test
conclusion
Thermal Shock
Rapid change of temperature test:
NP0/X7R: -55 °C to +125 °C;
300 cycles
15 minutes at lower category temperature;
15 minutes at upper category temperature
N/A
Moisture Resistance
T = 24 hrs/per cycle;
10 continuous cycles
unpowered
N/A
Biased Humidity
1,000 hours at 85°C/85% R.H., with Ur
Mechanical Shock
Three shocks in each direction shall
be applied along the three mutually
perpendicular axes of
the test specimen (18 shocks)
N/A
Vibration
5 g’s for 20 minutes, 12 cycles each of 3
orientations
N/A
ESD
Solderability (Steam Aging)
Board Flex
Beam Load (Body Strength)
N/A
25 cycles (-55°C to +125°C)
Measurement at 24±2 hours after test
conclusion
500 hours at 40°C/95% R.H., with Ur
Level Confirmed
N/A
Guaranteed
N/A
Class 1: 3 mm, Class 2: 2 mm
1 mm
< 0805
Thickness > 0.5mm: 20N
Thickness ≤ 0.5mm: 8N
≥ 1206
Thickness > 1.25 mm: 54N
Thickness ≤ 1.25 mm: 15N
Automotive Grade vs Commercial Grade comparison
Qualification Tests
N/A
9
Component Solutions
HID Lighting
The main error amplif ier and it s external
associated resistors and capacitors will determine
where the peak of the power curve occurs as well
as the shape of the frequency response of the
ballast.
35W DC lamp
+
Yageo solution for HID lighting control
Resistors
AC series: AC0402~AC1206 (1Ω-1MΩ)
PT series: PT0402~PT2512 (100mΩ-910mΩ)
RL series: RL0603~RL2512 (10mΩ-910mΩ)
Capacitors
AC series: AC0402~AC1210 (10pF-2.2μF)
C2
R4
C31
50V
+
C3
C28
+
+
+
R24
VDC
+ C30
25V
+ C1
+
R30
C4
400V
35V
C32
R1
R3
C6
250V
+ C7
250V
R2
(current sensor)
R21
R26
R22
LAMP
C5
R27
R25
R20
(current sensor)
Interior Lighting Applications
Interior lighting applications include cluster or
instrument backlighting, dome or map reading
lights, courtesy lights at doors or in the trunk,
and display backlighting.
Power supply for interior lighting applications
IN
OUT
C1
V5
Yageo solution for interior lighting
Resistors
PR series: PR1206~PR2512 (1mΩ-100mΩ)
PF series: PF0603~PF2512 (1mΩ-100mΩ)
Capacitors
AC series: AC0402~AC1210 (10pF-2.2μF)
10
REG
LEDs
C2
Control (IC)
+
R1
(current sensor)
PWM DIMMING
EN
GND
CS
Passive Components for Automotive Applications
Automotive Protected Circuit
The automotive electrical system makes up
of large current electromotor, relay, solenoid,
lighting and switch. So it is easy to engender the
peak signal and noise.
Protected circuit
R7 (current sensor)
INPUT
OUTPUT
R5
R1
R8
87
6
Vcc SENSE GATE
1
R2
ON
Control (IC)
R9
FB
54
R10
R3
2
TIMER GNDP WRGD
C3
CL
Component Solutions
Yageo solution for automotive protected
circuit
Resistors
AC series: AC0402~AC1206 (1Ω-1MΩ)
RL series: RL0603~RL2512 (10mΩ-910mΩ)
Capacitors
AC series: AC0402~AC1210 (10pF-2.2μF)
R6 C1
R4
3
C2
Automotive Current Mode PWM Control Circuit
• In order to prevent output leakage current
from activating the power switch, the output
should be shunted to ground with a resistor.
• Timing and by p a ss c ap acitor s should be
connected to GND pin in a single point ground.
PWM control circuit
VPR
C1
GND
Yageo solution for current mode control
circuit
Resistors
AC series: AC0402~AC1206 (1Ω-1MΩ)
PT series: PT0402~PT2512 (100mΩ-910mΩ)
PF series: PF0603~PF2512 (1mΩ-100mΩ)
Capacitors
AC series: AC0402~AC1210 (10pF-2.2μF)
C2
C3
R1
R2
C8
C9
Vcc
VREF
C10
R5
C4
C8
C7
Vcc
Vcc - GND
vc
R3
PVcc
VOUT
R4
C12
SENSE
OSC
COMP
GNDP GND VF8
C13
C5
R8
R7 C11
C14
R6
R9 (current sensor)
11
Product Information - Chip Resistors
Electrical characteristics
Type
Power
P70
Operating
Temp. range
MWV RCOV DWV
Resistance range &
tolerance
T. C. R.
( ppm/°C)
Jumper criteria
(unit: A)
AC0402 1/16W -55°C to +155°C
50V
100V
100V
IRated
IMax.
1.0
2.0
AC0603 1/10W -55°C to +155°C
50V
100V
100V
IRated
IMax.
1.0
2.0
AC0805 1/8W -55°C to +155°C 150V
300V
300V
IRated
IMax.
2.0
5.0
AC1206 1/4W -55°C to +155°C 200V
400V
500V
IRated
IMax.
2.0
10.0
AC1210 1/2W -55°C to +155°C 200V
500V
E24 ±5% 1Ω ≤ R ≤ 10MΩ
E24/E96 ±1% 1Ω ≤ R ≤ 10MΩ
Jumper < 0.05Ω
500V
IRated
IMax.
2.0
10.0
AC1218
-55°C to +155°C 200V
500V
500V
IRated
IMax.
6.0
10.0
AC2010 3/4W -55°C to +155°C 200V
500V
500V
IRated
IMax.
2.0
10.0
AC2512
500V
500V
IRated
IMax.
2.0
10.0
1W
1W
-55°C to +155°C 200V
1Ω ≤ R ≤ 10Ω
±200
10Ω < R ≤ 10
±100
MΩ
Dimensions
unit: mm
I1
I1
H
I2
I2
L
12
W
unit: mm
Type
L
W
H
l1
l2
AC0402
1.00 ±0.05
0.50 ±0.05
0.32 ±0.05
0.20 ±0.10
0.25 ±0.10
AC0603
1.60 ±0.10
0.80 ±0.10
0.45 ±0.10
0.25 ±0.15
0.25 ±0.15
AC0805
2.00 ±0.10
1.25 ±0.10
0.50 ±0.10
0.35 ±0.20
0.35 ±0.20
AC1206
3.10 ±0.10
1.60 ±0.10
0.55 ±0.10
0.45 ±0.20
0.40 ±0.20
AC1210
3.10 ±0.10
2.60 ±0.15
0.50 ±0.10
0.45 ±0.15
0.50 ±0.20
AC1218
3.10 ±0.10
4.60 ±0.10
0.55 ±0.10
0.45 ±0.20
0.40 ±0.20
AC2010
5.00 ±0.10
2.50 ±0.15
0.55 ±0.10
0.55 ±0.15
0.50 ±0.20
AC2512
6.35 ±0.10
3.10 ±0.15
0.55 ±0.10
0.60 ±0.20
0.50 ±0.20
Passive Components for Automotive Applications
Packing quantities
178mm / Ø7” reel
330mm / Ø13” reel
Embossed
Paper
Paper
10 000
---
20 000
50 000
8mm
5 000
---
10 000
20 000
0805
8mm
5 000
---
10 000
20 000
1206
8mm
5 000
---
10 000
20 000
1210
8mm
5 000
---
---
20 000
1218
12mm
---
4 000
---
---
2010
12mm
---
4 000
---
---
2512
12mm
---
4 000
---
---
Tape
width
Paper
0402
8mm
0603
Product Information - Chip Resistors
254mm / Ø10” reel
Size
code
Explanation of ordering code
AC 060 3 J R ― 07 100K
Series name (code 1-2)
AC = Automotive grade chip resistors
L
Default code (code 17)
Resistance (code 12-16)
Size code (code 3-6)
(inch / metric)
0402 = 1.0 x 0.5
0603 = 1.6 x 0.8
0805 = 2.0 x 1.25
1206 = 3.2 x 1.6
1210 = 3.2 x 2.6
1218 = 3.2 x 4.5
2010 = 5.0 x 2.5
2512 = 6.35 x 3.2
0R = Jumper
10R = 10Ω
100R = 100Ω
100K = 100KΩ
Taping reel (code 10-11)
07 = 7 inch Dia. reel
10 = 10 inch Dia. reel
13 = 13 inch Dia. reel
T. C. R. (code 9)
“―” = Based on spec.
Tolerance (code 7)
F = ±1%
J = ±5% (for jumper ordering)
Packing style (code 8 )
R = Paper tape reel
K = Embossed plastic tape reel
13
Product Information - MLCC
Electrical Characteristics
Type
AC0402
AC0603
AC0805
AC1206
AC1210
TC
Operating Temp Range
Capacitance Range
Voltage Range
Tolerance
NPO
-55°C to 125°C
10pF~470pF
50 V
±5%
X7R
-55°C to 125°C
100pF~100nF
10V~50V
±10%, ±20%
NPO
-55°C to 125°C
10pF~1,000pF
50V~250V
±5%
X7R
-55°C to 125°C
100pF~1μF
10V~100V
±10%, ±20%
NPO
-55°C to 125°C
10pF~4.7nF
50V~630V
±5%
X7R
-55°C to 125°C
220pF~2.2μF
10V~500V
±10%, ±20%
NPO
-55°C to 125°C
10pF~10nF
50V~630V
±5%
X7R
-55°C to 125°C
220pF~1μF
6.3V~630V
±10%, ±20%
NPO
-55°C to 125°C
10pF~2.2nF
50V~500V
±5%
X7R
-55°C to 125°C
1.5nF~1μF
6.3V~500V
±10%, ±20%
Dimensions
unit: mm
Inch-based
Metric
L1
W
L2 / L3 min
L2 / L3 max
L4 min
0402
1005M
1.0 ±0.05
0.5 ±0.05
0.15
0.30
0.40
0603
1608M
1.6 ±0.10
0.8 ±0.10
0.20
0.60
0.40
0805
2012M
2.0 ±0.20
1.25 ±0.20
0.25
0.75
0.55
1206
3216M
3.2 ±0.30
1.6 ±0.20
0.25
0.75
1.40
1210
3225M
3.2 ±0.30
2.5 ±0.20
0.25
0.75
1.40
W
L2
L4
L1
L3
Thickness classes and packing quantities
180mm / Ø7” reel
330mm / Ø13” reel
Paper
Blister
Paper
Blister
Quantity per
bulk case
0.5 ±0.05 / ±0.15 / ±0.20
10 000
---
50 000
---
50 000
0.8 ±0.1 / ±0.2
4 000
---
15 000
---
15 000
0.6 ±0.1
4 000
---
20 000
---
10 000
0.85
4 000
---
15 000
---
8 000
1.25 ±0.2
---
3 000
---
10 000
5 000
0.6 ±0.1
4 000
---
20 000
---
---
4 000
---
15 000
---
---
---
3 000
---
10 000
---
1.25 ±0.2
---
3 000
---
10 000
---
1.6 ±0.2
---
2 000
---
10 000
---
0.6
---
4 000
---
15 000
---
0.85 ±0.1
---
4 000
---
10 000
---
1.25 ±0.2
---
3 000
---
---
---
1.6
---
2 000
---
---
---
Size
code
Thickness classification
(mm)
0402
0603
0805
0.85 ±0.1
1206
1210
14
1.15 ±0.1
Tape
width
8 mm
Passive Components for Automotive Applications
Explanation of ordering code
AC 0402 K R X7R 8 B B 102
Series name (code 1-2)
AC = Automotive grade capacitors
Size code (code 3-6)
Capacitance tolerance (code 7)
J = ±5%
K=±10%
M=±20%
102 = 1 000 pF
(2 significant digits+number of zeros;
the 3rd digit signifies the multiplying
factor, and letter R is decimal point)
0=x1
1
1 = x 10
2
2 = x 10
3
3 = x 10
4
4 = x 10
5
5 = x 10
6
6 = x 10
7
7 = x 10
X X R = Special capacitance
(X X: capacitance before decimal point)
Product Information - MLCC
0402
0603
0805
1206
1210
Capacitance value (code 15-17)
Packing style (code 8)
R = Paper / PE tape reel Ø7 inch
P = Paper / PE tape reel Ø13 inch
K = Embossed plastic tape reel Ø7 inch
F = Embossed plastic tape reel Ø13 inch
C = Bulk case
Process code (code 14)
N = NP0
B = X7R
Termination (code 13)
B = Ni-Barrier
TC material (code 9-11)
NP0
X7R
Rated voltage (code 12)
5 = 6.3 V
6 = 10 V
7 = 16 V
8 = 25 V
9 = 50 V
0 = 100 V
A = 200 V
= 500 V
B
= 250 V
Y
= 630 V
Z
15
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Chongqing, China
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EUROPE
Roermond, Benelux
Suresnes, France
Hamburg, Germany
Munich, Germany
Tel. +31 475 385 555
Fax. +31 475 385 589
Tel. +33 1 46 14 87 91
Fax. +39 02 6601 7490
Tel. +49 4121 870 189
Fax. +49 4121 870 271
Tel. +49 8999 216 552
Fax. +49 8999 216 200
Szombathely, Hungary
Milan, Italy
Moscow, Russian Federation
Surrey, UK
Tel. +36 94 517 702
Fax. +36 94 517 701
Tel. +39 02 6129 1017
Fax. +39 02 6601 7490
Tel. +7 916 625 92 38
Fax. +7 498 610 07 07
Tel. +44 7831 79 7754
Fax. +31 475 385 589
NORTH AMERICA
San Jose, U.S.A.
Tel. +1 408 240 6200
Fax. +1 408 240 6201
For more detailed and always up-to-date contact details of sales offices, distributors and representatives, please go to our website at
www.yageo.com
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Document order number: YL 100 00138
Date of release: February 2012