Data Sheet MI-AIM AC Input Front End Module Features • Inputs: 115 Vac 60/400 Hz • Output power: 250 W • MIL-STD-704A input transient protection • MIL-STD-461D/E EMI compliant* • MIL-STD-810, MIL-STD-202 environments • Compatible with MI-x7x family modules • Efficiency: 95% • Operating temperature to 100 ˚C • Size: 2.28" x 2.4" x 0.5" Actual size: 2.28 x 2.4 x 0.5 in 57,9 x 61,0 x 12,7 mm (57,9 x 61,0 x 12,7 mm) Product Highlights The AC input module interfaces directly with AC mains to provide line rectification, EMI filtering, transient protection, and inrush limiting. These front-end modules accept 115 Vac and provide 250 W of output power for any of Vicor's MI-x7x family of standard and junior size modules. The MI-AIM meets CE102 conducted emissions requirements of MIL-STD-461D/E* and the transient and spike requirements of MIL-STD-704A. Fully encapsulated in Vicor’s industry standard package, the MI-AIM meets MIL-STD-810 Environmental testing requirements for humidity, fungus, salt- fog, explosive atmosphere, acceleration, vibration and shock. Packaging Options Input Characteristics Parameter Min AC line input Typ Input transient MIL-STD-704A/ MIL-HDBK-704-1-8 Unit 85 115 140 Vac 47 60/400 440 Hz 40 A, peak Inrush current Conducted EMI* Max Notes Operates over entire range 125 Vac CE102 per MIL-STD-461 D/E 100 – 125 Vac; 60 Hz TABLE SAC109-II normal voltage transients Performance Criteria: Nominal output voltage may deviate but self recovers TABLE SAC302-II abnormal voltage transients Performance Criteria: Nominal output voltage may deviate but self recovers * EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. Output Characteristics Standard: Slotted baseplate Parameter SlimMod: Flangeless baseplate, option suffix: - S Example: MI - AIM - M1 - S FinMod: Finned heat sink, option suffix: - F1, - F2, -F3 or -F4 Examples: MI - AIM - M1 -F1, 0.25" fins, longitudinal MI - AIM - M1 -F2, 0.50" fins, longitudinal MI - AIM - M1 -F3, 0.25" fins, transverse MI - AIM - M1 -F4, 0.50" fins, transverse Min Typ Max Output power 250 Hold-up time Application specific Efficiency Unit Notes W 100 °C A function of external capacitance and power 95% 115 Vac; 60/400 Hz Model Selection Chart Model Number MI-AIM-M1 MI-AIM-I1 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Compatible MI-Series Converter Operating Temp (°C) Storage Temp (°C) MI-27x /MI-J7x MI-27x /MI-J7x M–grade I–grade –55 to +85 /+100 –40 to +85 /+100 –65 to +100 /+125 –55 to +100/+125 MI-AIM, AC Input Front End Module Set your site on VICOR at www.vicorpower.com Rev. 1.4 Page 1 of 5 SPECIFICATIONS (typical at TBP = 25 °C, nominal line and 75% load, unless otherwise specified) SAFETY SPECIFICATIONS Parameter Min Typ Dielectric withstand Input to output Input/output to baseplate Max Unit Notes None Provided by DC-DC converter 1,500 Vrms ENVIRONMENTAL — MIL-STD-810D Parameter Unit Notes Altitude - Method 500.2 70,000 feet Procedure II Humidity - Method 507.2 88/ 240 %/ hours 9.0 g Acceleration - Method 513.3 Min Typ Max Procedure I, cycle 1 Procedure II Vibration - Method 514.3 20 g Procedure I, category 6 Shock - Method 516.3 40 g Procedure I RELIABILITY — MIL-HDBK-217F (MI-AIM-M1) Parameter Min Typ Max Unit 25 °C Ground Benign: G.B. 5,545 1,000 hrs 50 °C Naval Sheltered: N.S. 998 1,000 hrs 65 °C Airborne Inhabited Cargo: A.I.C. 782 1,000 hrs Notes GENERAL SPECIFICATIONS Parameter Size Weight Min Typ Max Unit 2.28 x 2.4 x 0.5 (57,9 x 61,0 x 12,7) in (mm) 3.0 (85) Ounces (Grams) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Notes MI-AIM, AC Input Front End Module Set your site on VICOR at www.vicorpower.com Rev. 1.4 Page 2 of 5 SPECIFICATIONS (cont.) PRODUCT GRADE SPECIFICATIONS Parameter I-Grade M-Grade Storage temperature -55 °C to +125 °C -65 °C to +125 °C Operating temperature (baseplate) -40 °C to +100 °C -55 °C to +100 °C 12 hours, 29 cycles 96 hours, 213 cycles 12 cycles -65 °C to +100 °C 12 cycles -65 °C to +100 °C -40 °C, +80 °C -55 °C, +80 °C 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Power cycling burn-in Temperature cycled with power off 17°C per minute rate of change Test data supplied at these temperatures [a] Warranty Environmental compliance Derating [a] Test data available for review or download from vicorpower.com ENVIRONMENTAL QUALIFICATIONS Parameter Qualification MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40 K ft.). Altitude MIL-STD-810D, Method 500.2, Procedure II, 40,000 ft., 1000 – 1500 ft./ min. to 70,000 ft., unit functioning Explosive Atmosphere MIL-STD-810C, Method 511.1, Procedure I MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20 g Vibration MIL-STD-810D, Method 514.3 random: 10 – 300 Hz @ 0.02 g 2 /Hz, 2000 Hz @ 0.002 g 2 / Hz, 3.9 total G rms 3 hrs /axis. Sine: 30 Hz @ 20 g, 60 Hz @ 10 g, 90 Hz @ 6.6 g, 120 Hz @ 5.0 g, 16.0 total G rms, 3 axes MIL-STD-810E, Method 514.4, Table 514.4-VII, ±6 db/octave, 7.7 G rms, 1hr/axis MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40 g MIL-STD-202F, Method 213B, 18 pulses, 60 g, 9 msec Shock MIL-STD-202F, Method 213B, 75 g, 11 ms saw tooth shock MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet Acceleration MIL-STD-810D, Method 513.3, Procedure II Operational test, 9 g for 1 minute along 3 mutually perpendicular axes Humidity MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240 hrs, 88% relative humidity Solder Test MIL-STD-202, Method 208, 8 hr. aging Fungus MIL-STD-810C, Method 508.1 Salt-Fog MIL-STD-810C, Method 509.1 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-AIM, AC Input Front End Module Set your site on VICOR at www.vicorpower.com Rev. 1.4 Page 3 of 5 MECHANICAL DRAWINGS, CONNECTION DIAGRAM 0.01 µF (Two 4700 pF) Y-Rated Capacitors F1 0.01 µF Ceramic F2 L1 N/C AC IN GATE IN 0.47 µF MI-27x/J7x Driver GATE OUT L2/N +S GATE IN C1[b] PAR N/C +OUT +IN +OUT TRIM –IN –OUT Load –S GATE OUT –OUT 0.01 µF Ceramic MI-AIM 0.01 µF (Two 4700 pF) Y-Rated Capacitors [b] 1,200 µF max. Fuse 1: 7A F03A type recommended Fuse 2: MI-x7x-xx – Buss PC – TRON 2 – 5 A (450 V) Figure 1 — MI-AIM Connection diagram, typical application 2.28 (57,9) in (mm) .49 (12,4) .30±.015 (7,6)±(0,38) 1.30 (33,0) .65 (16,5) 4 9 3 2.10 (53,4) .080 Dia (2) places Solder plate over copper alloy 8 VI-AIM MI-AIM 7 2 6 1 5 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) .35± .015 (8,9)±(0,38) FULL R .15 (3,8) .15 (3,8) Pin # 1 2 3 4 5 6 7 8 9 Function L1 NC NC L2/N +Out Gate In Parallel Gate Out –Out .040 (1,0) Dia (7) places Solder plate over copper alloy Product ID this surface 1.90 (48,3) 2.40 (61,0) .22 (5,6) Min. .50 (12,7) 1.75 Max. (44,4) .30 Min. (7,6) +.030 (0,76) -.000 (0) .01 .12 (3,0) Aluminum Base Figure 2 — Mechanical diagram Note: For alternate packaging options refer to the mechanical drawing page at vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-AIM, AC Input Front End Module Set your site on VICOR at www.vicorpower.com Rev. 1.4 Page 4 of 5 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. 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Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-AIM, AC Input Front End Module Set your site on VICOR at www.vicorpower.com Rev. 1.4 5/2012