QPO-1-EVAL1 QPO-1-EVAL1 User’s Guide Description: Features: The QPO-1-EVAL1 is designed to allow full testing of the QPO1LZ, along with its various performance options, to fully optimize a final system design. The board offers two terminal options for vertical or horizontal mounting. The user must select the required values for the RHR, RSCSET and RSA resistors and solder them in the designated positions before applying power to the EVAL1. Please refer to the QPO-1LZ product data sheet, schematics and the following pages for the proper application of this board. The QPO-1 output ripple attenuator SiP uses active filtering to reduce output ripple and noise (PARD) over 30 dB from 500 Hz to 500 kHz and can be extended down to 50 Hz with additional capacitance added to the VREF pin. The QPO-1LZ operates over a voltage range from 3 to 30 VDC and supports load currents as high as 10A. Output regulation is maintained with remote sense or trim adjustment of the power supply. The closed loop architecture improves transient response and ensures quiet point-of-load regulation when used in conjunction with the power supply’s control loop or trim node. > 30 dB PARD attenuation, 1 kHz to 500 kHz 3 - 30 VDC operating range 10A rating Supports precise point-of load regulation through use of remote sensing or converter trimming. Optional Start-up circuit included. User selectable performance optimization for attenuation, power dissipation, and transient response Horizontal or vertical mounting options. Evaluation board includes a Johnson Jack for lownoise measurement of the QPO’s filtering performance. Figure 1 – Top View of Evaluation Board. QPO-1 Performance: The waveforms in Figure 2 high-light the QPO-1’s ability to both filter a converter’s output ripple and maintain a constant output voltage during a load transient. The input voltage of the QPO-1 (dark blue) shows varying amplitude and frequency PARD before and during the load transient, but the QPO-1 output voltage (light blue) remains relatively unaffected. The load transient is a 1A to 10A load step (green). The converter used is a Vicor Mini, 48V to 5V converter (Model number: V48B5C200BN) Figure 2 - PARD and Transient Attenuation PICOR Corp. Page 1 of 8 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 QPO-1-EVAL1 SCHEMATIC: J11 J12 J8 C1 15uF RSENSE 51.1 J7 J3 QPO IN J6 RP 1.00K RSA TBD QPO OUT Peak Det CESR SC J5 SC Set J9 RHR CHR CP TBD Opt Opt J6 Start-up Circuit RSCSET R2 TBD DZ1 18V C VREF J4 15uF 100 Slope Adj J1 J2 CESR VREF Gnd RSU Q1 IRLML5103TRPBF 20.0K Gnd CSU 1uF J10 J1 Figure 3 – Evaluation board schematic. QPO-1-EVAL1 BOM: Qty Description Value Designator Vendor Vendor Part Number 2 Capacitor,X7R Ceramic,15uF,25V,1812 15uF C1, CESR TDK C4532X7R1E156MT 1 Capacitor,X7R Ceramic,1uF,50V,1206 1uF CSU TDK C3216X7R1H105K 1 8 2 Diode,Zener,12V,0.15W,SOT-23 Samtec,0.2", Rt Angle Header Connector,Johnson Jack 18V Johnson Jack DZ1 J1, J2, J3, J4, J5, J6, J7, J8 J11, J12 ON Semi Samtec Tektronix BZX84C18LT1G FWS-08-02-T-S-RA 131503100 1 Transistor,PFET,30V,0.6A IRLML5103TRPBF Q1 International Rectifier IRLML5103TRPBF 1 1 1 1 1 QPO-1LZ Resistor,5%,0.25W,1206 Resistor,1%,0.25W,1206 Resistor,1%,0.25W,1206 Resistor,1%,0.25W,1206 QPO-1LZ 100 1.00K 51.1 20K QPO-1 R2 RP RSENSE RSU PICOR Rohm Rohm Rohm Rohm QPO-1LZ MCR18EZPJ101 MCR18EZHF1001 MCR18EZPF51R1 MCR18EZHF2002 INSTALLED COMPONENTS: USER DEFINED COMPONENTS: The QPO-1-EVAL1 board comes with the following components pre-stuffed: Remote Sense Components C1, RSENSE Start-up Assist Circuit CSU, RSU, DZ1, R2, Q1 Peak Detector RP CESR CESR The QPO-1-EVAL1 board comes with the following components not installed; values to be determined by customer: Headroom Resistor RHR (not optional, must be installed for proper operation) Headroom Capacitor CHR (optional) Slope Adjust RSA (optional) SC Function CSC, RSCSET (optional) Peak Detector CP (optional) PICOR Corp. Page 2 of 8 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 FUNCTION DESCRIPTIONS: Slope Adjust: The slope adjust function allows the user to modify the voltage drop across the QPO-1 (headroom voltage) dependent on the current passing through the QPO-1. This function is used to maintain a constant power across the QPO-1 over a varying range of load currents. The RSA resistor can be calculated by using the following equation: RSA 0.05V I OUT * * 2.5k A VHR Where; IOUT = Maximum change in load current (A) VHR = headroom voltage change over load range (V) RSA = slope adjust resistor (Ω) The slope adjust feature can be disabled by either using a large resistor value (100k or greater) for RSA or by omitting this resistor entirely. Headroom Adjust: The RHR resistor is used to program the desired voltage drop across the QPO-1. This voltage must be greater than the ripple voltage that the QPO-1 is to filter, with additional voltage added for the voltage drops in the attenuation path. Like the RP resistor, the RHR resistor must always be installed for proper operation. The value of RHR can be calculated using this equation: RHR QPOOUT * 2.5k VHR SC Function: The function of the SC circuit is to use a converter’s trim or SC (secondary control) pin to compensate for the voltage drop across the QPO-1, thereby maintaining the desired output voltage on the QPO’s output. The RSCSET resistor (listed as RSC in the datasheet) determines the amount of current the SC pin of the QPO-1 will source. The current is calculated by dividing the headroom voltage (the voltage drop from QPO_IN to QPO_OUT) by RSCSET. RSCSET RIN * VOUT VRPT Where; VOUT = Nominal converter output voltage (V) VRPT = internal reference voltage (V) RIN = internal series resistor. (Ω) When using one of Vicor’s Micro, Mini or Maxi converters, the RIN = 1kΩ and the VRPT = 1.23V. Figure 4 shows the QPO-1-EVAL1 board connected so as to use the SC function to compensate for the QPO-1’s voltage drop. Remote Sense: Compensation for the QPO-1’s voltage drop can be done using the converter’s remote sense pins, if available. The onboard sensing network can be attached as is shown in Figure 5. Where; RHR = headroom setting resistor value (Ω) QPOOUT = the voltage on the QPO’s output (V) VHR = the target headroom voltage (V) If this resistor is omitted, then the reference pin will be at the same voltage as the input pin, forcing the output pin to be the same voltage as the input pin. PICOR Corp. Page 3 of 8 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 Figure 4 – Evaluation board in SC configuration. Figure 5 – Evaluation board in Remote Sense configuration. PICOR Corp. Page 4 of 8 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 Figure 6 - Start-up waveforms; without (left) and with (right) the optional Startup circuit. Start-up Circuit: The start-up circuit (Figure 3) on the evaluation board is used to connect the QPO-1’s reference pin to its input pin during start-up. In both waveform pictures of Figure 6, the Output Voltage (light blue) follows the VREF voltage (purple) of the QPO-1. In the picture to the left in Figure 6, without the optional start-up circuit, the QPO-1 input voltage (the converter’s output voltage) can be seen to be greater than the nominal 5V output of the converter. This is due to the QPO-1’s SC circuit having greater headroom voltage during start-up and therefore over-driving the SC of the converter. After about 40ms, the VREF voltage reaches its 5V pre-set limit and the converter’s output voltage starts to drop, eventually steadying out at 5.35V, the nominal output voltage plus the QPO-1’s headroom voltage. The potential problem with this start-up is that the converter could fault due to its output being forced to be greater than 110% of the nominal value. For converters with lower nominal output voltages, this could be very serious condition. PICOR Corp. Page 5 of 8 The waveforms to the right are the same converter with the optional start-up circuit enabled. Here, the VREF is forced to follow VIN, so VOUT follows as well. After about 25ms, the start-up circuit releases the VREF pin and it adjusts it value down to generate the proper headroom voltage across the QPO-1. Using this method, there is no possibility of overdriving the converter and causing a fault. Peak Detector: The QPO-1 peak detector is used to adapt the headroom voltage in response to increasing converter ripple. The greater the ripple on the QPO-1’s input, the greater the headroom voltage across the QPO-1. This feature can be disabled by adding the CP capacitor to the evaluation board. The addition of this capacitor creates an RC filter network that filters out the converter’s ripple to the peak detector. The RP resistor must always be installed for proper operation. The peak detector creates the internal reference voltage rail that gets divided down by the headroom resistor RHR. www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 Mounting Options: PICOR Corp. Page 6 of 8 QPO-1-EVAL1 Mechanical Drawing: Ordering Information Part Number QPO-1-EVAL1 PICOR Corp. Page 7 of 8 Description Evaluation Board for QPO-1L www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4 QPO-1-EVAL1 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR LIMITED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Vicor Corporation 25 Frontage Road Andover, MA 01810 USA Picor Corporation 51 Industrial Drive North Smithfield, RI 02896 USA Customer Service: [email protected] Technical Support: [email protected] Tel: 800-735-6200 Fax: 978-475-6715 PICOR Corp. Page 8 of 8 www.picorpower.com QPO-1-EVAL1 User Guide, Rev 1.4