Data Sheet PFC FlatPAC TM 575 W Power Factor Corrected AC-DC Power Supply Features • Inputs: 85 – 264 Vac universal • Meets FCC Part 15, EN55022, • • • • • • Class A conducted emissions 75-85% efficiency cTÜVus, CE marked Remote sense and current limit 8 mS min. ride-through time OVP and thermal shutdown Up to 575 W output Actual size: 9.25 x 4.9 x 1.37 in 234,8 x 124,4 x 34,8 mm PFC FlatPAC Selection Chart [a] V I -CMU [a] Product Highlights The PFC FlatPAC uses Vicor’s field-proven VI-HAM and Maxi DC-DC converters to deliver up to 575 Watts of clean, reliable power. The PFC FlatPAC is a single-output power supply available with standard output voltages from 3.3 – 54 Vdc. It operates from an input of 85 – 264 Vac, includes active power factor correction (0.99 power factor), and meets EN61000-3-2 harmonic current limits. Internal filtering provides compliance to EN55022-A conducted EMI. It is available in Vicor’s low profile 1.37" (34,8 mm) FlatPAC chassis, in either finned or conductioncooled (CC) versions. - - E for RoHS compliant Output Power/Current Vout Output Voltage Y 0 1 2 3 = = = = = 3.3 V 5.0 V 12 V 15 V 24 V L J 4 G = = = = 28 V 36 V 48 V 54 V Product Grade Temps. (°C) VOUT ≤ 5 V VOUT ≥12 V Q = 80 A M = 575 W Options E = 0 to +85 case C = 0 to +85 case I = –30 to +85 case CC = Conduction cooled Not recommended for new designs. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 1 of 7 FLATPAC SPECIFICATIONS (typical at = 25°C, 120/240 Vac line and 75% load, unless otherwise specified) INPUT CHARACTERISTICS Parameter Min Typ Max Unit 264 Vac Note AC line input Universal 85 Line frequency 47 – 63 Unit will operate at 400 Hz but may not meet Power Factor or Total Harmonic Distortion specs. Efficiency may be reduced. Hz Inrush current 230 Vac operation, full load 20 A Ride-through time (full load) 85 – 264 Vac 8 ms Dielectric withstand Primary to chassis GND 2,121 Vdc Primary to secondary 4,242 Vdc 707 Vdc Secondary to chassis GND Power Factor 0.99 7.5% Sinusuidal, 115 Vac, full load 8.5% Sinusuidal, 230 Vac, full load Total Harmonic Distortion OUTPUT CHARACTERISTICS (see datasheet for V375 Maxi family for additional info) E-Grade Min C-, I-Grade Typ Max Units 2% 0.5% 1% VNOM low line 0.5% 0.02% 0.2% VNOM 85 – 264 Vac, 0 – 350 W nominal to high line 0.5% 0.02% 0.2% VNOM 115 – 264 Vac, 0 – 575 W low line 1% 0.2% 0.5% VNOM 85 – 264 Vac, 0 – 350 W nominal to high line 1% 0.2% 0.5% VNOM 115 – 264 Vac, 0 – 575 W 0.02 %/°C Over rated temperature Set point accuracy Typ Max 1% Min Note Line regulation Load regulation Output temperature drift 0.02 0.01 Long term drift 0.02 0.02 %/1 k hours Output ripple 3.3 V 150 120 150 mVp-p 20 MHz bandwidth 5V 5% 120 150 mVp-p 20 MHz bandwidth 12-54 V 3% 2% 3% p-p 20 MHz bandwidth Output voltage trimming 10% 110% Total remote sense compensation 10% 0.5 OVP set point 125% 115% See vicorpower.com for trim calculator 110% 120% 0.5 Volts 0.25 V max. neg. leg 125% VNOM Recycle power Automatic restart Current limit 102% 135% 102% 135% INOM Short circuit current 70% 140% 70% 135% INOM Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 2 of 7 FLATPAC SPECIFICATIONS (typical at = 25°C, 120/240 Vac line and 75% load, unless otherwise specified) THERMAL CHARACTERISTICS E-Grade Min Efficiency Shut down temp. — case C-, I-Grade Typ Max Min 70 – 80% 90 Typ Max Units 105 °C 85 °C Note 75 – 85% 95 105 90 95 Cool and recycle power to restart Operating temp. — case 85 See Thermal Curves MECHANICAL SPECIFICATIONS Parameter Min Typ Weight Max Unit 44.8 (1304) Note Ounces (Grams) SAFETY AGENCY APPROVALS cTÜVus UL 60950-1, CSA 60950-1, EN60950-1, IEC 60950-1 CE Low voltage directive 73/23/EEC EVIRONMENTAL CHARACTERISTICS/PRODUCT GRADE DESIGNATORS Parameter Min Typ Storage temperature Operating temperature (case) Max Unit Note -20 to +100 °C C-Grade and E-Grade -55 to +100 °C I-Grade 0 to +85 °C C-Grade and E-Grade -30 to +85 °C I-Grade EMI / EMC CHARACTERISTICS (Performed on selected samples representative of the PFC FlatPAC product family.) Parameter Min Typ Max Unit Note Conducted emissions EN 55022:1998, CISPR 22: 1997; Class A Radiated emissions EN 55022:1998, CISPR22: 1997; Class B Harmonic current emissions EN 61000-3-2/A14: 2000; Class A. Voltage fluctuations and flicker EN 61000-3-3:1995 Electrostatic discharge EN 61000-4-2: 1995; Level 4; Compliance Criteria A; 8 kV Contact, 15 kV Air Discharge RF radiated immunity, E-field EN 61000-4-3: 1996 & Amendment 1, 1998; Table 1; 80 MHz to 2.0 GHz; Level 3 (10 V/m); Compliance Criteria A. Electrical fast transients/burst EN 61000-4-4: 2004, Class 3, Compliance Criteria B: 0.5 kV; 1.0 kV; and 2.0 kV. Power line surge immunity EN 61000-4-5, Class 3; Compliance Criteria B, Common-Mode: 2.0 kV; Differential-Mode: 1.0 kV. RF conducted immunity EN 61000-4-6: 1996 w/Amendment 1; Level 3; (10 VRMS); Performance Criteria A; 150 kHz to 80 MHz. Voltage dips and interrupts EN61000-4-11: 1994; Class 3; Compliance Criteria B Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 3 of 7 Note: All temperature derating performed at 120 Vac input FREE AIR 400 LFM 600 LFM 800 LFM 350 300 250 200 150 100 50 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (°C) Figure 1 — Output power derating vs. temperature, Vout ≥ 12 V 264 240 216 192 168 144 120 96 72 48 24 0 Ambient Temperature (°C) Figure 2 — Output power derating vs. temperature, Vout = 5 V Pout (W) Output Power (Watts) 1000 LFM 400 Output Power (Watts) Output Power (Watts) 575 525 475 425 375 325 275 225 175 125 75 25 0 200 LFM 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 600 580 560 540 520 500 480 460 440 420 400 380 360 340 85 105 125 Ambient Temperature (°C) Figure 3 — Output power derating vs. temperature, Vout = 3.3 V Earth Ground 165 185 205 225 245 265 Vin (Vrms) Figure 4 — PFC FlatPAC Output Power Vs. Input Voltage Inputs 7 AC IN L1 8 AC IN L2/N 9 CHASSIS GND AC Mains 145 Terminals for #16-12 AWG wire Outputs 10 +OUT (#10-32 Stud) 11 +OUT 12 +SENSE 13 TRIM 14 –SENSE 15 –OUT 16 –OUT (#10-32 Stud) L1 L2/N GND Output connector, Amp P/N 644486-5; mating connector, MTA-100 IDC Series Note: Pins 1-6 connected to chassis GND (Not Used). Figure 5 — AC input connections Figure 6 — Electrical connections Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 4 of 7 600 500 550 Output Power (Watts) Output Power (W) 600 400 300 Cold Plate Temp (°C) 80 70 60 200 100 500 450 400 350 50 300 0 20 25 30 35 40 45 50 55 60 65 70 75 80 85 85 110 135 160 185 210 235 260 Input Voltage (Vac) Ambient Temperature (°C) Figure 8 — Output power start-up de-rating @ –30° C (I-Grade only). 5 minute warm up required before full power (see Figure 4) is available. Figure 7 — Power de-rating conduction cooled option Optional filter to meet EN55022 CLASS B compliance IN L1 OUT PFC FlatPAC L1 F1 C1 C2 IN OUT L2/N L1 L2/N IN OUT PE PE Ext. Filter L1: P/N 31742 C1, C2: P/N 00927 330 nF F1: 10 A, 250 V Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 5 of 7 4.562 ±0.010 (115,87 ±0,25) 4.960 ±0.030 (125,98 ±0,76) 3.83 (97,16) 2.281 ±0.010 (57,94 ±0,25) 1.17 (29,72) 7 8 9 0.199 ±0.010 (5,05 ±0,25) 0.18 (4,57) 10 11 12 13 14 15 16 10 11 12 13 14 15 16 + – 6.00 (152,4) 1.375 ±0.020 (34,91 ±0,51) 0.50 (12,57) + OUTPUT 2 10 11 12 13 14 15 16 OUTPUT 1 MOUNTING HOLE ø 0.15 ±0.01 THRU 5 PLACES 1.11 ( 28,19) 9.245 ±0.030 (234,82 ±0,76) Figure 9 — Mechanical drawings; convection cooled. Figure 10 — Mechanical drawings; conduction cooled. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 Page 6 of 7 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Vicor Express: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 PFC FlatPAC Set your site on VICOR at vicorpower.com Rev. 1.6 03/11