DC-DC Converters VI-200 VE-200 S ® US C C NRTL US 50 to 200 Watts Features Product Highlights • • • • • The VI-200 family, with over 14 million units shipped, is Vicor’s broad series of “zerocurrent-switching” component-level DC-DC converters. • • • • • • • • • Isolated output Up to 50 W/in3 cURus, cTÜVus Up to 90% efficiency Size: 4.6" x 2.4" x 0.5" (116,8 x 61,0 x 12,7mm) Remote sense and current limit OVP, thermal shutdown Logic disable Wide range output adjust Compatible power booster modules ZCS power architecture Low noise FM control CE Marked RoHS compliant (VE-200) Operating at frequencies up to 2 MHz, VI-200 family converters offer exceptional power density, efficiency, noise performance, reliability and ease of use. Booster modules (VI-Bxx) provide a simple, cost-effective, off-the-shelf solution for higher power output requirements. One or more boosters may be used to create synchronous arrays capable of supplying several kilowatts of output power. The flexibility of Vicor’s power components is also available in half-size, half-power VI-J00 MiniMods. Part Numbering VI Family VI = Non-RoHS VE = RoHS Series 2 6 Input 2 = 200 0 = 12 V B = Booster Note: For additional packaging options, please see page 5. — 1 — C W Output N = 48 V Z = 2V V = 24 V 4 = 72 V Y = 3.3 V 1 = 24 V T = 110 V 0 = 5V W = 24 V 5 = 150 V X = 5.2 V 2 = 36 V 6 = 300 V W = 5.5 V 3 = 48 V 7 = 150/300 V M = 10 V Grade Power K = 40 V E = –10 to 85°C ≥ 5V < 5V 1 = 12 V 4 = 48 V C = –25 to 85°C U = 200 W U = 40 A P = 13.8 V H = 52 V I = – 40 to 85°C V = 150 W V = 30 A 2 = 15 V F = 72 V M = –55 to 85°C W = 100 W W = 20 A N = 18.5 V D = 85 V X = 75 W X = 15 A V = 5.8 V 3 = 24 V B = 95 V Y = 50 W Y = 10 A T = 6.5 V L = 28 V R = 7.5 V J = 36 V VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 1 of 6 08/2014 800 927.9474 VI-200, VE-200 Maximum Power Available for VI-2xx-xx [a] Input Output Voltage Nom. (Range) Low Line 75% Max Power 12 (10-20) n/a 22 0 24 (10-36) n/a n/a V 24 (21-32) 18 36 24 (18-36) n/a 36 (21-56) 48 (42-60) 48 (36-76) 72 (55-100) Vin 2 Designators Z Vout Designators 5.2 5.5 5.8 6.5 7.5 10 12 13.8 15 18.5 24 28 36 3.3 5 Y 0 X X -- X 1 U n/a W V 18 60 2 36 72 3 n/a n/a N V U U U 45 110 4 U U U U Transient[b] 40 48 52 72 85 95 X W V T R M 1 P 2 N 3 L J K 4 H F D B X X X X X X X X X X X X X X X X X X X X Y Y Y Y Y X X X X X X X X X X X -- -- -- -- U U U U U V V U U U U U U U U U U U U U U V V V V V W W V V V V V V V V V V V V V V W V W W W W W W W W W W W W W W W W W -- -- -- U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U V V U U U U U U U U U U U U U U 110 (66-160) n/a n/a T V V V V V V W W V V V V V V V V V V V V -- -- 150 (100-200) 85[c] 215 5 U U V V V V V V U U U U U U U U U U U U U U 150 (100-375) n/a n/a 7 W W Y Y Y Y W W W W W W W W W W W W W -- -- -- 300 (200-400) 170[d] 425 6 U U U U U U V V U U U U U U U U U U U U U U [a] For additional output power, “booster” modules are available. (VI-Bxx-xx) [c] 15 Vout, 200 W models are limited to 90 Vdc [b] Transient voltage for 1 second. [d] 15 Vout, 200 W models are limited to 185 Vdc CONVERTER SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS VI-200 E-Grade Parameter Inrush charge Input reflected ripple current – pp Input ripple rejection Min Typ VI-200 C-, I-, M-Grade Max 120 x 10 -6 Min Typ 120 x 10 10% Max -6 200 x 10 10% ( ) 20+ 20 Log ( Vin ) ( ) 30+ 20 Log Vin 25+ 20 Log Vin Vout Vout Vout No load power dissipation 1.35 2 Units -6 1.35 2 VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 2 of 6 08/2014 800 927.9474 Coulombs Test Conditions Nominal line IIN Nominal line, full load dB 120 Hz, nominal line dB 2400 Hz, nominal line Watts VI-200, VE-200 CONVERTER SPECIFICATIONS (cont.) OUTPUT CHARACTERISTICS VI-200 E-Grade Parameter Min VI-200 C-, I-, M-Grade Typ Max Units 2% 0.5% 1% VNOM Load/line regulation 0.5% 0.05% 0.2% VNOM LL to HL, 10% to Full Load Load/line regulation 1% 0.2% 0.5% VNOM LL to HL, No Load to 10% 0.02 % / °C Setpoint accuracy Typ Max 1% Min Output temperature drift 0.02 0.01 Long term drift 0.02 0.02 Output ripple – pp: 2 V, 3.3 V 100 mV 20 MHz bandwidth 5V 5% 2% 3% VNOM 20 MHz bandwidth 10 – 95 V 3% 0.75% 1.5% VNOM 20 MHz bandwidth 110% VNOM Total remote sense compensation 0.5 110% Current limit Short circuit current [c] 50% 0.5 125%[b] OVP set point [c] %/1K hours 60 50% [b] Over rated temp. 150 Trim range[a] [a] Test Conditions 115% 125%[b] Volts 0.25 V max. neg. leg 135% VNOM Recycle power 105% 135% 105% 125% Ifull load Automatic restart 20% 140% 20% 130% Ifull load Automatic restart 10 V, 12 V, 13.8 V, 15 V outputs, or “V” input range have standard trim range ±10%. Consult factory for wider trim range. 3.3 V output trim range 2.20 to 3.63 V, 95 V output –50 + 0% trim range. 131% nominal for booster modules. Output voltages of 3.3 V or 5 V incorporate foldback current limiting; For output voltages from 5.2 V to 7.5 V consult factory; All other outputs provide constant current limiting. CONTROL PIN SPECIFICATIONS VI-200 E-Grade Parameter Min Typ VI-200 C-, I-, M-Grade Max Min Typ Max Units Gate out impedance 50 50 Ohms Gate in impedance 1000 1000 Ohms 6 6 Volts Gate in open circuit voltage Gate in low threshold 0.65 0.65 Gate in low current Power sharing accuracy Volts 6 0.95 1.05 6 0.95 1.05 VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 3 of 6 08/2014 800 927.9474 mA Test Conditions Use open collector VI-200, VE-200 CONVERTER SPECIFICATIONS (cont.) DIELECTRIC WITHSTAND CHARACTERISTICS VI-200 E-Grade Parameter Input to output Output to baseplate Input to baseplate Min VI-200 C-, I-, M-Grade Typ Max Min Typ Max Units Test Conditions Baseplate earthed 3,000 3,000 VRMS 500 500 VRMS 1,500 1,500 VRMS THERMAL CHARACTERISTICS VI-200 E-Grade Parameter Min Efficiency Baseplate to sink thermal impedance Thermal shutdown[d] (Drivers only) [d] VI-200 C-, I-, M-Grade Typ Max Min Typ 78 – 88% 80 – 90% 0.07 0.07 90 95 105 90 Max Units °C/Watt 95 105 °C Test Conditions With Vicor P/N 20266 Cool and recycle power to restart No overtemp protection in booster modules. MECHANICAL SPECIFICATIONS VI-200 E-, C-Grade Parameter Weight VI-200 I-, M-Grade Min Typ Max Min Typ Max Units 5.7 (160.2) 6.3 (178) 6.9 (195.8) 6.6 (187.2) 7.3 (208) 8.1 (228.8) Ounces (Grams) Test Conditions PRODUCT GRADE TEMPERATURES Parameter Storage Operating Units E -20 to +100 -10 to + 85 °C C -40 to +100 -25 to + 85 °C I -55 to +100 -40 to + 85 °C M -65 to +100 -55 to + 85 °C VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 4 of 6 08/2014 800 927.9474 Notes Overtemperature shutdown 95°C typical (recycle power to restart) VI-200, VE-200 MECHANICAL DRAWING .50 (12,7) .30±.015 (7,6)±(0,38) 2.10 (53,3) 1.80 (45,7) 4.60 (116,8) 3.60 (91,4) Standard 0.080 (2,0) Dia (2) places Solder plate over copper alloy 4 9 3 2 8 7 6 1 5 VI-200 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) .35±.015 (8,9)±(0,38) FULL R .15 (3,8) .15 (3,8) Product ID this surface RoHS 0.080 (2,0) Dia (2) places Matte tin over copper alloy Pin # Function 1 +In 2 Gate In 3 Gate Out 4 -In 5 +Out 6* +Sense 7* Trim 8* -Sense 9 -Out * Do not connect on booster modules Standard .040 (1,0) Dia (7) places Solder plate over copper alloy RoHS .040 (1,0) Dia (7) places Matte tin over copper alloy 2.40 (61,0) 4.20 (106,7) .22 (5,6) MIN .50 (12,7) .30 (7,6) Min 1.75 Max. (44,5) +.030 (0,76) -.000 (0) .01 .12 (3,0) Aluminum Base PACKAGING OPTIONS SlimMod FinMod MegaMod Flangeless package Flangeless package with integral heat sink Chassis mount alternatives, one, two, or three outputs: up to 600 W 4.60"L x 1.80"W x 0.50"H (116,8 x 45,7 x 12,7 mm) Longitudinal, 0.25"(6.35 mm) fins — add suffix “–F1” Longitudinal, 0.50"(12.7 mm) fins — add suffix “–F2” 1 up – 4.9¨ x 2.5¨ x 0.62¨ (124,4 x 63,5 x 15,7 mm) 2 up – 4.9¨ x 4.9¨ x 0.62¨ (124,4 x 124,4 x 15,7 mm) 3 up – 4.9¨ x 7.3¨ x 0.62¨ (124,4 x 185,4 x 15,7 mm) BusMod To order the SlimMod configuration add the suffix “ – S” to the standard module part number. Qty (2) grounding clips are included with each SlimMod P/N 32187 Transverse, 0.25"(6.35 mm) fins — add suffix “– F3” Transverse, 0.50"(12.7 mm) fins — add suffix “– F4” Available with longitudinal or transverse fins of 0.25"(6.35 mm) or 0.50"(12.7 mm) height. Add the appropriate suffix to the module part number. Qty (4) grounding clips are included with each FinMod F1, F2 P/N 32185 F3, F4 P/N 32186 VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 5 of 6 08/2014 800 927.9474 4.60"L x 2.40"W x 1.08"H (116,8 x 61,0 x 27,4 mm) To order the BusMod fully assembled, add suffix “–B1” to the standard module part number. To order the BusMod separately: Full-sized BusMod — P/N 06322 See BusMod Mechanical Drawings for more details. VI-200, VE-200 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] VI-200 DC-DC Converters Rev 3.6 vicorpower.com Page 6 of 6 08/2014 800 927.9474