PI31xx-01-HVIZ

Cool-Power®
24 Volt
24 VIN, 5 V and 12 VOUT, Cool-Power ZVS Isolated DC-DC Converter Modules
Product Description
Features
The Cool-Power ZVS Isolated Converter Module Series
consists of high density isolated DC-DC converters
implementing Zero Voltage Switching topology.
• Efficiency up to 88%
The 24 Vin Cool-Power series operates over an input range of
18 V to 36 V delivering 50 W of output power, yielding an
unprecedented power density of 334 W/in3.
• Proprietary “Double-Clamped” ZVS Buck-Boost Topology
• High switching frequency minimizes input filter
requirements and reduces output capacitance
• Proprietary isolated magnetic feedback
• Small footprint (0.57 in2) enables PCB area savings
• Very low profile (0.265 in)
• On/Off Control, positive logic
Output Voltage
Device
IOUT Max
• Wide trim range +10/-20%
Set
Range
PI3109-01-HVIZ
5V
4 to 5.5 V
10 A
Over-Temperature Protection (OTP)
PI3106-01-HVIZ
12 V
9.6 to 13.2 V
4.2 A
• Input UVLO & OVLO and output OVP
• Temperature Monitor (TM) &
• Over current protection with auto restart
These converter modules are surface mountable and only
~.5" square in area achieving ~50% space reduction versus
conventional solutions.
A switching frequency of 900 kHz allows for small input and
output filter components which further reduces the total size
and cost of the overall system solution. The output voltage is
sensed and fed back to the internal controller using a
proprietary isolated magnetic feedback scheme which allows
for high bandwidth and good common mode noise immunity.
The PI31xx-01-HVIZ series requires no external feedback
compensation and offers a total solution with a minimum
number of external components. A rich feature set is offered,
including output voltage trim capability, output over-voltage
protection, adjustable soft-start, over-current protection with
auto-restart, over and under input voltage lockout and a
temperature monitoring and protection function that
provides an analog voltage proportional to the die
temperature as shut down and alarm capabilities.
• Adjustable soft-start
• 2250 Vdc input to output isolation
• Surface Mountable 0.87” x 0.65” x 0.265” package
Applications
• Industrial and Networking Applications
• Space Constrained Systems
• Isolated Board Level Power
Package Information
• Surface Mountable 0.87” x 0.65” x 0.265” package
• Weight = 7.8 grams
Cool-Power®
Rev 1.4
vicorpower.com
Page 1 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Contents
Contents
Page
Order Information
3
Absolute Maximum Ratings
4
Functional Block Diagram
5
Pin Description
6
Package Pin-Out
6
PI3109-01-HVIZ Electrical Characteristics
7
PI3106-01-HVIZ Electrical Characteristics
11
Functional Description
15
Input Power Pins
15
ENABLE
15
TRIM/SS
15
TM
16
SGND
16
Output Power Pins
16
Package Outline & Recommended PCB Land Pattern
17
Warranty Information
18
Cool-Power®
Rev 1.4
vicorpower.com
Page 2 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Order Information
Transport
Cool-Power
VIN
Vout
Iout Max
Package
PI3109-01-HVIZ
PI3106-01-HVIZ
18 - 36 V
18 - 36 V
5V
12 V
10 A
4.2 A
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
TRAY
TRAY
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
0.87” x 0.65” x 0.265”
TRAY
TRAY
TRAY
TRAY
TRAY
TRAY
Media
Also Available
PI3101-00-HVIZ
PI3105-00-HVIZ
PI3110-01-HVIZ
PI3109-00-HVMZ
PI3106-00-HVMZ
PI3111-00-HVMZ
36 - 75 V
36 - 75 V
41 - 57 V
16 - 50 V
16 - 50 V
16 - 50 V
3.3 V
12 V
18 V
5V
12 V
15 V
18 A
5A
3.3 A
10 A
4.2 A
3.33 A
Cool-Power®
Rev 1.4
vicorpower.com
Page 3 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Absolute Maximum Ratings
Name
Rating
+IN to -IN Max Operating Voltage
-1.0 to 36 Vdc (operating)
+IN to -IN Max Peak Voltage
45 Vdc (non-operating, 100 ms)
ENABLE to –IN
-0.3 to 6.0 Vdc
TM to –IN
-0.3 to 6.0 Vdc
TRIM/SS to –IN
-0.3 to 6.0 Vdc
+OUT to –OUT
See relevant model output section
Continuous Output Current
See relevant model output section
Peak Output Current
See relevant model output section
Operating Junction Temperature
-40 to 125°C
Storage Temperature
-50 to 125°C
Case Temperature During Reflow
245°C
Cool-Power®
Rev 1.4
vicorpower.com
Page 4 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Functional Block Diagram
+OUT
RUN
BIAS
START
BIAS
Synchronous
Rectifier
-OUT
Vcc
ZVS POWER
TRAIN
+IN
Driver
Driver
ZVS POWER
TRAIN
ZVS
Fast Current Limit
+
-
-IN
DC
FB
Output OVP
+
-
FB
DC
+
-
DC
+
DC
Timing
Logic
Reset
Enable
Period Ramp
+
-
+
On-Duty Ramp
DC
LFF
ENB
ENABLE
+5V
DC
Slow Current Limit
Input UVP
+
-
+
-
120us
delay
DC
Input OVP
+
-
CFB2
EA Fault
RFB1
CFB1
DC
120us
delay
+
-
+
-
Over Temp
DC
FB
+
-
Error Amp
+
DC
TM
ENB
TRIM/SS
RSS
VREF
1.22V
Temp
Sensor
CSS INT
SGND
Fault
Cool-Power®
Rev 1.4
vicorpower.com
Page 5 of 18
02/2015
800 927.9474
Fault
Latch
And
Reset
Logic
PI31xx-01-HVIZ
Pin Description
Pin Name
Description
+IN
Primary side positive input voltage terminals.
-IN
Primary side negative input voltage terminals.
ENABLE
Converter enable option, functions as 5V reference and on/off control pin. Pull low for off.
TRIM/SS
External soft start pin and trim function. Connect to SGND or ENABLE through resistor for trim up or trim down.
TM
Temperature measurement output pin.
SGND
Signal ground, primary side referenced.
+OUT
Isolated secondary DC output voltage positive terminals.
-OUT
Isolated secondary DC output voltage negative terminals.
Package Pin-Out
+IN
+OUT
SGND
TM
Cool-Power
TRIM/SS
ENABLE
-IN
MADE
IN
USA
-OUT
U.S. PATS. LISTED ON PACKING MATERIALS & DATASHEETS
Cool-Power®
Rev 1.4
vicorpower.com
Page 6 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3109-01-HVIZ Electrical Characteristics
Unless otherwise specified: 18 V < VIN < 36 V, 0 A < IOUT < 10 A, -40°C < TCASE < 100°C(1)
Parameter
Symbol
Conditions
Min
Typ
Max
Unit
18
24
16.2
15.1
17.0
16.0
1.0
40.0
40.7
0.7
2
2.8
0.048
2.36
36
1.0
17.8
16.7
Vdc
V/µs
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
mAdc
W
W
Adc
Input Specifications
Input Voltage Range
Input dv/dt (1)
Input Under-Voltage Turn-on
Input Under-Voltage Turn-off
Input Under-Voltage Hysteresis
Input Over-Voltage Turn-on
Input Over-Voltage Turn-off
Input Over-Voltage Hysteresis
Input Quiescent Current
Input Idling Power
Input Standby Power
Input Current Full Load
VIN
VINDVDT
VUVON
VUVOFF
VUVH
VOVON
VOVOFF
VOVH
IQ
PIDLE
PSBY
IIN
Input Reflected Ripple Current
IINRR
Recommended Ext Input
Capacitance
CIN
Output Voltage Set Point
Total Output Accuracy
Total Output Accuracy
Output Voltage Trim Range
Output Current Range
Over Current Protection
Efficiency – Full Load
Efficiency – Half Load
Output OVP Set Point
Output Ripple Voltage
Switching Frequency
Output Turn-on Delay Time
Output Turn-off Delay Time
Soft-Start Ramp Time
Maximum Load Capacitance
VOUT
VOA
VOA
VOADJ
IOUT
IOCP
ηFL
ηHL
VOVP
VORPP
fSW
tONDLY
tOFFDLY
tSS
COUT
Load Transient Deviation
VODV
Load Transient Recovery Time
tOVR
Maximum Output Power
POUT
Name
+OUT to -OUT
Continuous Output Current
Peak Output Current
VIN = 36 V
IO = 10 A
IO = 10 A
IO = 10 A
IO = 10 A
IO = 10 A
IO = 10 A
VIN = 24 V, ENABLE = 0 V
VIN = 24 V, IOUT = 0 A
VIN = 24 V, ENABLE = 0 V
TCASE = 100°C IOUT = 10 A ηFL = 88.0% typical VIN = 24 V
LIN = 0.47 µH CIN = 100 µF 63 V electrolytic
+ 2 x 4.7 µF 50 V X7R ceramic
CIN = 100 µF 50 V electrolytic + 2 x 4.7 µF 50 V X7R ceramic
CIN = Cbulk + Chf
Output Specifications
IOUT = 5 A
0°C < TCASE < 100°C
-40°C < TCASE < 0°C
37.8
38.6
COUT = 6 x 10 µF 10 V X7R DC-20 MHz
VIN = VUVON to ENABLE = 5 V
VIN = VUVOFF to ENABLE < 1.8 V
ENABLE = 5 V to 90% VOUT CREF = 0
CREF = 0.39 µF, COUT = Al Electrolytic
IOUT = 25% step 0.1 A/µS
COUT = 6 x10 µF 10 V X7R
IOUT = 25% step 0.1 A/µS
COUT = 6 x10 µF 10 V X7R
VOUT - 1%
13
mApp
109.4
µF
5.0
-3
-4
-20%
10.8
86.0
83.5
6
TCASE = 100°C, VIN = 24 V
TCASE = 100°C, VIN = 24 V
41.7
42.6
15
88.0
85.5
6.3
140
900
80
10
230
+3
+3
10%
10
20
6.6
4700
120
mV
100
µs
50
W
Absolute Maximum Output Ratings
Rating
-0.5 V to 6.8 Vdc
10 Adc
20 Adc
[1]
These parameters are not production tested but are guaranteed by design, characterization and correlation with statistical process control.
Unless otherwise specified, ATE tests are completed at room temperature.
[2]
Current flow sourced by a pin has a negative sign.
Cool-Power®
Rev 1.4
vicorpower.com
Page 7 of 18
02/2015
800 927.9474
Vdc
%
%
%
Adc
Adc
%
%
Vdc
mVpp
kHz
ms
µs
µs
µF
PI31xx-01-HVIZ
PI3109-01-HVIZ Electrical Characteristics
Parameter
Symbol
Conditions
Min
Typ
Max
Unit
4.65
-3.3
-120
1.95
1.8
4.9
-2.6
-90
2.5
2.35
150
10
10
5.15
-1.9
-60
3.05
2.9
Vdc
mAdc
µA
Vdc
Vdc
mV
µs
µs
pF
Hz
ENABLE
DC Voltage Reference Output
Output Current Limit(2)
Start Up Current Limit(2)
Module Enable Voltage
Module Disable Voltage
Disable Hysteresis
Enable Delay Time
Disable Delay Time
Maximum Capacitance
Maximum External Toggle Rate
VERO
IECL
IESL
VEME
VEMD
VEDH
tEE
tED
CEC
fEXT
Trim Voltage Reference
Internal Capacitance
External Capacitance
Internal Resistance
VREF
CREFI
CREF
RREFI
ENABLE = 3.3 V
ENABLE = 1 V
1500
1
TRIM/SS
1.232
10
0.39
10
Vdc
nF
µF
kohms
TM (Temperature Monitor)
Temperature Coefficient[1]
Temperature Full Range Accuracy[1]
Drive Capability
TM Output Setting
TMTC
TMACC
ITM
VTM
Junction Temperature Shutdown[1]
Junction-to-Case Thermal Impedance
Case-to-Ambient Thermal Impedance
TMAX
RΘJ-C
RΘC-A
10
-5
-100
Ambient Temperature = 300°K
5
3.00
mV/°K
°K
µA
V
Thermal Specification
130
Mounted on 9 in2 1oz. Cu 6 layer PCB 25°C
135
3
9.1
140
°C
°C/W
°C/W
10
A
Regulatory Specification
IEC 60950-1:2005 (2nd Edition),
EN 60950-1:2006
IEC 61000-4-2
UL 60950-1:2007
CAN/CSA C22.2 NO. 60950-1-07
Recommended Input Fuse Rating
IFUSE
Fast acting LITTLEFUSE Nano2 Series Fuse
4
[1]
These parameters are not production tested but are guaranteed by design, characterization and correlation with statistical process control.
Unless otherwise specified, ATE tests are completed at room temperature.
[2]
Current flow sourced by a pin has a negative sign.
Cool-Power®
Rev 1.4
vicorpower.com
Page 8 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3109-01-HVIZ Electrical Characteristics
11 mm Heatsink Thermal Derating
Conversion Efficiency at 100°C
10
9
85
Efficiency
80
100°C 18 V
100°C 24 V
100°C 28 V
100°C 36 V
75
70
65
60
55
Load Currrent (Amps)
90
18 V 0 LFM
24 V 0 LFM
28 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
28 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
28 V 600 LFM
36 V 600LFM
8
7
6
5
4
3
2
1
0
50
1
2
3
4
5
6
7
8
9
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100105110 115
10
Temp °C
Load Curent (Amps)
Figure 4 — Load Currrent vs Ambient Temperature (11mm Heat Sink)
Figure 1 — Conversion Efficiency
No Heatsink Thermal Derating
Load Currrent (Amps)
10
9
18 V 0 LFM
24 V 0 LFM
28 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
28 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
28 V 600 LFM
36 V 600LFM
8
7
6
5
4
3
2
1
0
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110
Temp °C
Figure 5 — Start Up CREF = 0
(VIN = 18 V, IOUT = 10 A, CR, COUT = 6 X 10 µF X7R Ceramic)
Figure 2 — Load Currrent vs Temperature (without Heat Sink)
6.3 mm Heatsink Thermal Derating
Load Currrent (Amps)
10
9
18 V 0 LFM
24 V 0 LFM
28 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
28 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
28 V 600 LFM
36 V 600LFM
8
7
6
5
4
3
2
1
0
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100105110 115
Temp °C
Figure 3 — Load Currrent vs Temperature (6.3mm Heat Sink)
Figure 6 — Start Up CREF = 0
(VIN = 24 V, IOUT = 10 A, CR, COUT = 6 X 10 µF X7R Ceramic)
Cool-Power®
Rev 1.4
vicorpower.com
Page 9 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3109-01-HVIZ Electrical Characteristics
Figure 7 — Start Up CREF = 0
(VIN = 36 V, IOUT = 10 A, CR, COUT = 6 X 10 µF X7R Ceramic)
Figure 10 — Thermal Image
(VIN = 24 V, IOUT = 10 A, CR, 0 LFM Evaluation PCB)
Figure 8 — Transient Response (VIN = 24 V, IOUT = 5 - 10 A,
0.1 A/µs, COUT = 6 X 10 µF X7R Ceramic)
Figure 9 — Output Ripple
(VIN = 24 V, IOUT = 10 A, CR, COUT = 6 X 10 µF X7R Ceramic)
Cool-Power®
Rev 1.4
vicorpower.com
Page 10 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3106-01-HVIZ Electrical Characteristics
Unless otherwise specified: 18 V < VIN < 36 V, 0 A < IOUT < 4.2 A, -40°C < TCASE < 100°C(1)
Parameter
Symbol
Conditions
Min
Typ
18
24
Max
Unit
Input Specifications
Input Voltage Range
VIN
Input dv/dt (1)
Input Under-Voltage Turn-on
Input Under-Voltage Turn-off
Input Under-Voltage Hysteresis
Input Over-Voltage Turn-on
Input Over-Voltage Turn-off
Input Over-Voltage Hysteresis
Input Quiescent Current
Input Idling Power
Input Standby Power
Input Current Full Load
VINDVDT
VUVON
VUVOFF
VUVH
VOVON
VOVOFF
VOVH
IQ
PIDLE
PSBY
IIN
Input Reflected Ripple Current
IINRR
Recommended Ext Input
Capacitance
CIN
Output Voltage Set Point
Total Output Accuracy
Total Output Accuracy
Output Voltage Trim Range
Output Current Range
Over Current Protection
Efficiency – Full Load
Efficiency – Half Load
Output OVP Set Point
Output Ripple Voltage
Switching Frequency
Output Turn-on Delay Time
Output Turn-off Delay Time
Soft-Start Ramp Time
Maximum Load Capacitance
VOUT
VOA
VOA
VOADJ
IOUT
IOCP
ηFL
ηHL
VOVP
VORPP
fSW
tONDLY
tOFFDLY
tSS
COUT
Load Transient Deviation
VODV
Load Transient Recovery Time
tOVR
Maximum Output Power
POUT
Name
+OUT to -OUT
Continuous Output Current
Peak Output Current
VIN = 36 V
IO = 4.2 A
IO = 4.2 A
IO = 4.2 A
IO = 4.2 A
IO = 4.2 A
IO = 4.2 A
VIN = 24 V, ENABLE = 0 V
VIN = 24 V, IOUT = 0 A
VIN = 24 V, ENABLE = 0 V
TCASE = 100°C IOUT = 4.2 A ηFL = 88.2% typical VIN = 24 V
LIN = 0.47 µH CIN = 100 µF 63 V electrolytic
+ 2 x 4.7 µF 50 V X7R ceramic
CIN = 100 µF 50 V electrolytic + 2 x 4.7 µF 50 V X7R ceramic
CIN = Cbulk + Chf
Output Specifications
IOUT = 2.1 A
0°C < TCASE < 100°C
-40°C < TCASE < 0°C
16.2
15.1
37.8
38.6
COUT = 6 x 2.2 µF 16 V X7R DC-20 MHz
VIN = VUVON to ENABLE = 5 V
VIN = VUVOFF to ENABLE < 1.8 V
ENABLE = 5 V to 90% VOUT CREF = 0
CREF = 0.39 µF, COUT = Al Electrolytic
IOUT = 50% step 0.1 A/µS
COUT = 6 x 2.2 µF 16 V X7R
IOUT = 50% step 0.1 A/µS
COUT = 6 x 2.2 µF 16 V X7R
VOUT - 1%
41.7
42.6
mApp
109.4
µF
12.0
5.4
88.2
85.5
14.5
120
900
80
10
230
+3
+3
10%
4.2
12
15.3
2200
mV
100
µs
50
W
[1]
These parameters are not production tested but are guaranteed by design, characterization and correlation with statistical process control.
Unless otherwise specified, ATE tests are completed at room temperature.
[2]
Current flow sourced by a pin has a negative sign.
Rev 1.4
vicorpower.com
Page 11 of 18
02/2015
800 927.9474
Vdc
%
%
%
Adc
Adc
%
%
Vdc
mVpp
kHz
ms
µs
µs
µF
360
Absolute Maximum Output Ratings
Rating
-0.5 V to 16 Vdc
4.2 Adc
12 Adc
Cool-Power®
Vdc
V/µs
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
mAdc
W
W
Adc
13
-3
-4
-20%
4.6
86.2
83.5
13.8
TCASE = 100°C, VIN = 24 V
TCASE = 100°C, VIN = 24 V
17.0
15.9
1.1
39.6
40.6
1.0
2
3.3
0.048
2.38
36
1.0
17.8
16.7
PI31xx-01-HVIZ
PI3106-01-HVIZ Electrical Characteristics
Parameter
Symbol
Conditions
Min
Typ
Max
Unit
4.65
-3.3
-120
1.95
1.8
4.9
-2.6
-90
2.5
2.35
150
10
10
5.15
-1.9
-60
3.05
2.9
Vdc
mAdc
µA
Vdc
Vdc
mV
µs
µs
pF
Hz
ENABLE
DC Voltage Reference Output
Output Current Limit(2)
Start Up Current Limit(2)
Module Enable Voltage
Module Disable Voltage
Disable Hysteresis
Enable Delay Time
Disable Delay Time
Maximum Capacitance
Maximum External Toggle Rate
VERO
IECL
IESL
VEME
VEMD
VEDH
tEE
tED
CEC
fEXT
Trim Voltage Reference
Internal Capacitance
External Capacitance
Internal Resistance
VREF
CREFI
CREF
RREFI
ENABLE = 3.3 V
ENABLE = 1 V
1500
1
TRIM/SS
1.233
10
0.39
10
Vdc
nF
µF
kohms
TM (Temperature Monitor)
Temperature Coefficient[1]
Temperature Full Range Accuracy[1]
Drive Capability
TM Output Setting
TMTC
TMACC
ITM
VTM
Junction Temperature Shutdown[1]
Junction-to-Case Thermal Impedance
Case-to-Ambient Thermal Impedance
TMAX
RΘJ-C
RΘC-A
10
-5
-100
Ambient Temperature = 300°K
5
3.00
mV/°K
°K
µA
V
Thermal Specification
130
Mounted on 9 in2 1oz. Cu 6 layer PCB 25°C
135
3
9.18
140
°C
°C/W
°C/W
10
A
Regulatory Specification
IEC 60950-1:2005 (2nd Edition),
EN 60950-1:2006
IEC 61000-4-2
UL 60950-1:2007
CAN/CSA C22.2 NO. 60950-1-07
Recommended Input Fuse Rating
IFUSE
Fast acting LITTLEFUSE Nano2 Series Fuse
4
[1]
These parameters are not production tested but are guaranteed by design, characterization and correlation with statistical process control.
Unless otherwise specified, ATE tests are completed at room temperature.
[2]
Current flow sourced by a pin has a negative sign.
Cool-Power®
Rev 1.4
vicorpower.com
Page 12 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3106-01-HVIZ Electrical Characteristics
Conversion Efficiency at 100°C
11 mm Heatsink Thermal Derating
90
Efficiency
85
80
18 V 100°C
24 V 100°C
36 V 100°C
75
70
65
60
55
50
Load Currrent (Amps)
95
4.2
4
3.8
3.6
3.4
3.2
3
2.8
2.6
2.4
2.2
2
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
18 V 0 LFM
24 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
36 V 600 LFM
0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4 4.2
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Load Curent (Amps)
Temp °C
Figure 14 — Load Currrent vs Ambient Temperature (11mm Heat Sink)
Figure 11 — Conversion Efficiency
Load Currrent (Amps)
No Heatsink Thermal Derating
4.2
4
3.8
3.6
3.4
3.2
3
2.8
2.6
2.4
2.2
2
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
18 V 0 LFM
24 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
36 V 600 LFM
25 30 35 40 45 50 55 60 65 70 75 80 85
90 95 100 105
Temp °C
Figure 12 — Load Currrent vs Temperature (without Heat Sink)
Figure 15 — Start Up CREF = 0
(VIN = 18 V, IOUT = 4.2 A, CR, COUT = 6 X 2.2 µF X7R Ceramic)
Load Currrent (Amps)
6.3 mm Heatsink Thermal Derating
4.2
4
3.8
3.6
3.4
3.2
3
2.8
2.6
2.4
2.2
2
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
18 V 0 LFM
24 V 0 LFM
36 V 0 LFM
18 V 200 LFM
24 V 200 LFM
36 V 200 LFM
18 V 600 LFM
24 V 600 LFM
36 V 600 LFM
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Temp °C
Figure 13 — Load Currrent vs Temperature (6.3mm Heat Sink)
Figure 16 — Start Up CREF = 0
(VIN = 24 V, IOUT = 4.2 A, CR, COUT = 6 X 2.2 µF X7R Ceramic)
Cool-Power®
Rev 1.4
vicorpower.com
Page 13 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
PI3106-01-HVIZ Electrical Characteristics
Figure 17 — Start Up CREF = 0
(VIN = 36 V, IOUT = 4.2 A, CR, COUT = 6 X 2.2 µF X7R Ceramic)
Figure 20 — Thermal Image
(VIN = 24 V, IOUT = 4.2 A, CR, 0 LFM Evaluation PCB)
Figure 18— Transient Response (VIN = 24 V, IOUT = 2.1 - 4.2 A,
0.1 A/µs, COUT = 6 X 2.2 µF X7R Ceramic)
Figure 19 — Output Ripple
(VIN = 24 V, IOUT = 4.2 A, CR, COUT = 6 X 2.2 µF X7R Ceramic)
Cool-Power®
Rev 1.4
vicorpower.com
Page 14 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Functional Description
over temperature. If increased turn on delay is desired, the ENABLE
pin can be bypassed with a small capacitor up to a
maximum of 1500 pF.
Figure 21 — Picor PI31xx-01-HVIZ Shown With System Fuse, Filter,
Decoupling And Extended Soft Start
Input Power Pins IN(+) and IN(-)
The input power pins on the PI31xx-01-HVIZ are connected to the
input power source which can range from 18 V to 36 V DC.
Under surge conditions, the PI31xx-01-HVIZ can withstand up to 45
V DC for 100 ms without incurring damage. The user should take
care to avoid driving the input rails above the specified ratings. Since
the PI31xx-01-HVIZ is designed with high reliability in mind, the
input pins are continuously monitored. If the applied voltage
exceeds the input over-voltage trip point, the conversion process
shall be terminated immediately. The converter initiates soft-start
automatically within 80ms after the input voltage is reduced back to
the appropriate value. The input pins do not have reverse polarity
protection. If the PI31xx-01-HVIZ is operated in an environment
where reverse polarity is a concern, the user should consider using a
polarity protection device such as a suitably rated diode. To avoid the
high losses of using a diode, the user should consider the much
higher efficiency Picor family of intelligent Cool-ORing® solutions
that can be used in reverse polarity applications. Information is
available at vicorpower.com.
The PI31xx-01-HVIZ will draw nearly zero current until the input
voltage reaches the internal start up threshold. If the ENABLE pin is
not pulled low by external circuitry, the output voltage will begin
rising to its final output value about 80ms after the input UV lockout
releases. This will occur automatically even if the ENABLE pin is
floating.
To help keep the source impedance low, the input to the
PI31xx-01-HVIZ should be bypassed with (2) 4.7 uF 50 V ceramic
capacitors of X7R dielectric in parallel with a low Q 100 uF 50 V
electrolytic capacitor. To reduce EMI and reflected ripple current, a
series inductor of 0.2 to 0.47 uH can be added. The input traces to the
module should be low impedance configured in such a manner as to
keep stray inductance minimized.
ENABLE
The ENABLE pin serves as a multi-function pin for the
PI31xx-01-HVIZ. During normal operation, it outputs the on-board
4.9 V regulator which can be used for trimming the module up. The
ENABLE pin can also be used as a remote enable pin either from the
secondary via an optocoupler and some external isolated bias supply
or from the primary side through a small signal transistor, FET or
any device that sinks 3.3 mA, minimum. If the ENABLE pin is lower
than 2.35 V typical, the converter will be held off or shut down if
already operating. A third feature is offered in that during a fault
condition such as output OVP, input UV or OV, or output current
limit, the ENABLE pin is pulled low internally. This can be used as a
signal to the user that a fault has occurred. Whenever the ENABLE
pin is pulled low, the TRIM/SS pin follows, resetting the internal and
external soft-start circuitry. All faults will pull ENABLE low including
TRIM/SS Pin
The TRIM/SS pin serves as another multi-purpose pin. First, it is used
as the reference for the internal error amplifier. Connecting a resistor
from TRIM/SS to SGND allows the reference to be margined down by
as much as -20%. Connecting a resistor from TRIM/SS to ENABLE
will allow the reference and output voltage to be margined up by
10%. If the user wishes a longer start up time, a small ceramic
capacitor can be added to TRIM/SS to increase it. It is critical to
connect any device between TRIM/SS and SGND and not -IN,
otherwise high frequency noise will be introduced to the reference
and possibly cause erratic operation. Referring to the figures below,
the appropriate trim up or trim down resistor can be calculated using
the equivalent circuit diagram and the equations. When trimming
up the trim down resistor is not populated and when trimming
down, the trim up resistor is not populated. The soft start time is
adjustable within the limits defined by the data tables and has a
default value of 500us to reach steady state. The internal soft start
capacitor value is 10nF.
ENABLE
PI31xx
Rhigh
10k
RSS
VERO
TRIM/SS
•
Vref
Rlow
•
SGND
•
Rlow = (–Vdesired ) •
Rhigh = (–RSS) •
RINT
(–Voutnom) + Vdesired
(–Voutnom) • VERO + Vdesired • Vref
Vref [(–Voutnom) + Vdesired ]
Figure 22 — Trim Equations And Equivalent Circuit
CREF =
Cool-Power®
Rev 1.4
vicorpower.com
Page 15 of 18
02/2015
800 927.9474
Tssdesired – 230 • 10−6
23000
PI31xx-01-HVIZ
TM
The TM pin serves as an output indicator of the internal package
temperature which is within +/- 5°K of the hottest junction
temperature. Because of this, it is a good indicator of a thermal
overload condition. The output is a scaled, buffered analog voltage
which indicates the internal temperature in degrees Kelvin. Upon a
thermal overload, the TM pin is pulled low, indicating a thermal fault
has occurred. Upon restart of the converter, the TM pin reverts back
to a buffered monitor. The thermal shutdown function of the PI31xx01-HVIZ is a fault feature which interrupts power processing if a
certain maximum temperature is exceeded. TM can be monitored by
an external microcontroller or circuit configured as an adaptive fan
speed controller so that air flow in the system can be conveniently
regulated.
SGND
The PI31xx-01-HVIZ SGND pin is the “quiet” control circuitry return.
It is basically an extension of the internal signal ground. To avoid
contamination and potential ground loops, this ground should NOT
be connected to -IN since it is already star connected inside the
package. Connect signal logic to SGND.
Output Power Pins +OUT And -OUT
The output power terminals OUT(+) and OUT(-) deliver the
maximum output current from the PI31xx-01-HVIZ through the
J-lead output pins. This configuration allows for a low impedance
output and should be connected to multi-layer PCB parallel planes
for best performance. Due to the high switching frequency, output
ripple and noise can be easily attenuated by adding just a few high
quality X7R ceramic capacitors while retaining adequate transient
response for most applications. The PI31xx-01-HVIZ does not require
any feedback loop compensation nor does it require any optoisolation. All isolation is contained within the package. This greatly
simplifies the use of the converter and eliminates all outside
influences of noise on the quality of the output voltage regulation
and feedback loop. It is important for the user to minimize resistive
connections from the load to the converter output and to keep stray
inductance to a minimum for best regulation and transient response.
The very small size footprint and height of the PI31xx-01-HVIZ
allows the converter to be placed in the optimum location to allow
for tight connections to the point of load. For those applications
absolutely requiring very tight regulation, contact Picor Engineering
at vicorpower.com for a remote sense application circuit which
can be used.
Cool-Power®
Rev 1.4
vicorpower.com
Page 16 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Package Outline & Recommended PCB Land Pattern
Figure 23 — Package Outline & Recommended PCB Land Pattern
Cool-Power®
Rev 1.4
vicorpower.com
Page 17 of 18
02/2015
800 927.9474
PI31xx-01-HVIZ
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are
used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all
parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS
ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH
RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR
PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers:
6,788,033; 7,154,250; 7,561,446; 7,361,844; D496,906; D506,438; 6,940,013; 7,038,917; 6,969,909; 7,166,898; 6,421,262; 7,368,957;
RE 40,072
Vicor Corporation
25 Frontage Road
Andover, MA 01810 USA
Picor Corporation
51 Industrial Drive
North Smithfield, RI 02896 USA
email
Customer Service: [email protected]
Technical Support: [email protected]
Cool-Power®
Rev 1.4
vicorpower.com
Page 18 of 18
02/2015
800 927.9474