Handling Instruction

Flow2 packages
copyright Vincotech
Handling Instruction
for flow 2 packages
It is valid for all type of flow2 modules:
12/13 mm & 17 mm housing, solder & Press fit pins
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
1 of 25
Flow2 packages
copyright Vincotech
Table of Contents
1
General instructions ............................................................................................................................................. 4
2
Specification for PCBs ........................................................................................................................................... 4
2.1 Specification for modules with Press-fit pins .......................................................................................................... 4
2.2 Specification for modules with solder pins ............................................................................................................. 5
2.3 Specification for modules with Press-fit pins that are going to be soldered........................................................... 5
2.4 PCB cutouts for insulating ribs, screwing holes ....................................................................................................... 6
2.4.1
For 17 mm type module (Press-fit and solder pins) ....................................................................................... 6
2.4.2
For 12/13 mm type module (Press-fit and solder pins) ................................................................................. 6
2.4.2.1
OPTION 1: Mounted on module with distance of 13 mm .................................................................... 6
2.4.2.2
OPTION 2: Mounted on module with distance of 12 mm .................................................................... 7
2.5 Recommended PCB-thicknesses and mounting heights for module types ............................................................. 8
2.5.1
For 17 mm type module ................................................................................................................................ 8
2.5.1.1
Option 1: Without spacers ................................................................................................................... 8
2.5.1.2
Option 2: With spacers ......................................................................................................................... 8
2.5.2
For 12/13 mm type module ........................................................................................................................... 9
2.5.2.1
Mounting with distance of 13 mm ....................................................................................................... 9
2.5.2.2
Mounting with distance of 12 mm ..................................................................................................... 10
3
Specification for base plate ................................................................................................................................ 11
4
Specification for heat sinks ................................................................................................................................. 13
5
Specification for thermal interface materials ..................................................................................................... 13
5.1 OPTION 1: thermal paste ....................................................................................................................................... 13
5.2 OPTION 2: Pre applied thermal interface material ............................................................................................... 13
6
Specification for fastening screws to the heat sink ............................................................................................. 13
7
Press in process (Press-fit pin modules only) ...................................................................................................... 14
7.1 Press in tool ........................................................................................................................................................... 14
7.1.1
Supporting tool ............................................................................................................................................ 15
7.1.2
Press in top tool in case of module without thermal interface material. .................................................... 16
7.1.3
Press-in top tool in case of module with thermal interface material .......................................................... 17
7.2 Press in process parameters.................................................................................................................................. 18
7.2.1
The basic requirement for the press in process: ......................................................................................... 18
7.3 Process control parameters .................................................................................................................................. 18
8
Press-out process for modules with Press-fit pins .............................................................................................. 20
8.1 Press-out tool ........................................................................................................................................................ 20
8.2 Press-out process characteristics .......................................................................................................................... 22
8.2.1
Press-out process parameters ..................................................................................................................... 23
8.3 Disassembling by hand .......................................................................................................................................... 23
9
Recommendation for soldering .......................................................................................................................... 24
9.1 Wave soldering of modules with solder pins ........................................................................................................ 24
9.2 Hand soldering parameters ................................................................................................................................... 25
10
ESD protection.................................................................................................................................................... 25
11
Environmental conditions................................................................................................................................... 25
12
Disclaimer .......................................................................................................................................................... 25
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
2 of 25
Flow2 packages
copyright Vincotech
Table of Figures
Figure 1: Module with PCB and heat sink ............................................................................................................ 4
Figure 2: Solder pin diameter ............................................................................................................................... 5
Figure 3: PCB’s Cutout for 17 mm type modules ................................................................................................. 6
Figure 4: PCB’s cutout for 12/13 mm type module when the PCB distance is 13 mm ........................................ 6
Figure 5: PCB’s cutout for 12/13 mm type module when the PCB distance is 12 mm ........................................ 7
Figure 6: Scratch dimensions ............................................................................................................................. 11
Figure 7: Polished base plate ............................................................................................................................. 12
Figure 8: Discoloration of base plate .................................................................................................................. 12
Figure 9: Fingerprint on the base plate ............................................................................................................... 12
Figure 10: Recommended tooling for the press in process ................................................................................ 14
Figure 11: Recommended hole and cutout dimensions for bottom part of press-in tool .................................... 15
Figure 12: Press in tool Top part ........................................................................................................................ 16
Figure 13: Press in tool Top part with recommended face for thermal grease covered base plate ................... 17
Figure 14: Press-in depth in PCB ....................................................................................................................... 18
Figure 15: Typical press-in diagram of a module with 20 pins ........................................................................... 19
Figure 16: Exploded view of the Press-out tool .................................................................................................. 20
Figure 17: Working position of the press-out tool ............................................................................................... 21
Figure 18: Recommended dimensions of the upper tool .................................................................................... 21
Figure 19: Recommended dimensions of the lower tool .................................................................................... 22
Figure 20: Force-path curve of the press-out process ....................................................................................... 23
Figure 21: Cutting edge ...................................................................................................................................... 23
Figure 22: Platedthrough hole, good soldering .................................................................................................. 24
Figure 23: Typical profile for wave soldering ...................................................................................................... 24
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
3 of 25
Flow2 packages
copyright Vincotech
1 General instructions
The flow2 type modules have to be mounted to a PCB. The electrical connections between
module and PCB can be made by soldering or by Press-fit technology. The module has to
be fixed to a heat sink. It is required to fix the PCB to the heat sink by threaded spacer or by
the module itself with its towers (see details in Section 2.5).
PCB
Module
Module backside
Heatsink
Figure 1: Module with PCB and heat sink
During assembly the pins are not to be drawn or pushed more than ±0.2 mm or loaded with
a force bigger than 35 N (except during pressing-in of Press-fit pins). The special design of
the Press-fit pins prevents higher than 0.1 mm deformation of pins during pressing-in
process.
The tension of the pin must not exceed ±5 N at a maximum substrate temperature of 100 C.
2 Specification for PCBs


Printed board material meets the requirements of IEC 61249-2-7.
The maximum number of conductive layers is not limited.
2.1 Specification for modules with Press-fit pins





The module can be screwed to the PCB after the press in with 4 screws of type
BN82428 (D=2.5 mm and L=6 mm). Mounting torque: 0.4 Nm
Printed board thickness must not be less than 1.6 mm (thinner PCB has to be tested
on request).
PCB should be covered with solder mask on both sides.
Plated Through-Hole specification for Press-fit pin:
o Hole dimension prior to plating: 1.6 +/-0.025 mm
o Thickness of the PTH wall > 25 μm Cu
o Plated hole final dimension: 1.45 +0.09/-0.06 mm
o Minimum Cu width of the annular ring > 0.1 mm
o Position tolerance 0.05 mm
Plating material:
o Sn > 0.5 μm
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
4 of 25
Flow2 packages
copyright Vincotech


The PCB can be disassembled and reused 2 more times.
o Au 0.05 - 0.2 μm over 2.5 – 5 μm Ni
The PCB can be used only once!
(Other plating has to be tested on request.)
Minimum distance between the edge of the PCB and the centre of the pin hole: 4 mm
Minimum distance between the centre of the pin hole and the component on the
PCB: 4 mm
2.2 Specification for modules with solder pins


The module must be screwed to the PCB with 4 screws (type BN82428, D=2.5 mm
and L=6 mm) before soldering the pins into the PCB. Mounting torque: 0.4 Nm.
After screwing all pins must be soldered into the PCB. The hole diameters on the
PCB has to be designed according to the soldering pin diameter which is 1±0.05
mm. For further dimensions or 3D model please contact your local sales manager.
Figure 2: Solder pin diameter
2.3 Specification for modules with Press-fit pins that are going to be
soldered
In case the Press-fit pin is soldered instead of pressing in the recommended PCB hole
diameter is 1.85 ± 0.1mm. It has to be taken into consideration that the annular ring has to
be designed according to the standards for through hole components if soldering of Press-fit
modules is expected.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
5 of 25
Flow2 packages
copyright Vincotech
2.4 PCB cutouts for insulating ribs, screwing holes
2.4.1 For 17 mm type module (Press-fit and solder pins)
Figure 3: PCB’s Cutout for 17 mm type modules
2.4.2 For 12/13 mm type module (Press-fit and solder pins)
2.4.2.1 OPTION 1: Mounted on module with distance of 13 mm
Figure 4: PCB’s cutout for 12/13 mm type module when the PCB distance is 13 mm
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
6 of 25
Flow2 packages
copyright Vincotech
2.4.2.2 OPTION 2: Mounted on module with distance of 12 mm
 washer DIN125A M2.5 should be used together with screw BN82428
Figure 5: PCB’s cutout for 12/13 mm type module when the PCB distance is 12 mm
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
7 of 25
Flow2 packages
copyright Vincotech
2.5 Recommended PCB-thicknesses and mounting heights for module
types
The distance between the top surface of the heat sink and the bottom plane of the PCB is
defined by the module size: 17 mm or 12/13 mm. For fixing the PCB spacers can be used
(press-fit pin modules only). The number and the position of the fixing points depend on the
design of the circuit, location of different masses like capacitors or inductors and the
environment of the system. General recommendation can not be given. The recommended
heights of these spacers are given on the following sections.
2.5.1 For 17 mm type module
2.5.1.1 Option 1: Without spacers

for Press-fit and solder pin modules
PCB thickness (minimum
thickness
applies
to
press-fit pin modules
only)
Mounting height
with the module as
spacer
2.5.1.2 Option 2: With spacers

for Press-fit pin modules only
PCB thickness
Mounting height with
spacer in case of
using recommended
press-in tool (see
Section 7.1)
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
8 of 25
Flow2 packages
copyright Vincotech
2.5.2 For 12/13 mm type module
2.5.2.1 Mounting with distance of 13 mm
2.5.2.1.1 Option 1 :Without spacers

for Press-fit and solder pin modules
PCB thickness (minimum
thickness
applies
to
press-fit pin modules
only)
Mounting height
with the module as
spacer
2.5.2.1.2 Option 2: With spacers

for Press-fit pin modules only
PCB thickness
Mounting height with
spacer in case of
using recommended
press-in tool (see
Section 7.1)
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
9 of 25
Flow2 packages
copyright Vincotech
2.5.2.2 Mounting with distance of 12 mm
2.5.2.2.1 Option 1: Without spacers

for Press-fit and solder pin modules
PCB thickness (minimum
thickness
applies
to
press-fit pin modules
only)
Mounting height
with the module as
spacer

Option 2: With spacers
for Press-fit pin modules only
PCB thickness
Mounting height with
spacer in case of
using recommended
press-in tool (see
Section 7.1)
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
10 of 25
Flow2 packages
copyright Vincotech
3 Specification for base plate
In the case of the dimensions of the imperfections remains below the following values it has
no effect to the thermal properties:
 If copper became visible we are talking about scratch. Depth and width of the scratch
can’t exceed 200 and 800μm. Length of the scratch doesn’t matter but the total area
of scratches can’t exceed 5% of the total base plate surface (Figure 6).
 Polishing allowed on the whole nickel plated surface if copper doesn’t become visible
(Figure 7).
 Discolouration, fingerprints are only surface imperfections without any effect to the
module function (Figure 8, Figure 9).
Figure 6: Scratch dimensions
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
11 of 25
Flow2 packages
copyright Vincotech
Figure 7: Polished base plate
Figure 8: Discoloration of base plate
Figure 9: Fingerprint on the base plate
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
12 of 25
Flow2 packages
copyright Vincotech
4 Specification for heat sinks
Whole heat sink surface under the module must be plane (see “flatness” def.), clean and
free of particles.
 The flatness must be < 0.05 mm.
 The surface roughness should be less than: Rz 0.01 mm.
5 Specification for thermal interface materials
5.1 OPTION 1: thermal paste
Apply a homogeneous layer of thermal conductive paste over the whole backside of
the module with a thickness of min. 0.04 mm and max. 0.09 mm. Thicker thermal paste
will raise the value of the Rth.
5.2 OPTION 2: Pre applied thermal interface material
The modules may have already been pre-printed with thermal interface material.
In case of modules with Press-fit pins:
 Either use a unique press-in tool that fits to the honeycomb pattern of paste, see
Figure 13.
 Or mount the module first to the heat sink and then press into the PCB.
6 Specification for fastening screws to the heat sink




screws M5 (recommended screw type DIN 7984)
flat washer D=max. 10 mm ISO 7092 (DIN 433)
spring washer D=max. 10 mm DIN127 or DIN 128
mounting torque: 4 Nm < Ma < 6 Nm
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
13 of 25
Flow2 packages
copyright Vincotech
7 Press in process (Press-fit pin modules only)
7.1 Press in tool
Figure 10: Recommended tooling for the press in process




The module can be pressed into the PCB from the top (as Figure 10 shows) or the
PCB can be pressed onto the module (the module is below the PCB).
It is suggested to press the module into the PCB from the top. In this document this
direction is discussed.
Pressing multiple modules into one PCB can be done one by one (subsequently) or
all at once.
Pressing multiple modules at once requires a press-in tool according to the above
detailed single tool. The tool has to ensure the correct leveling of the modules and
PCB to avoid mechanical stress.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
14 of 25
Flow2 packages
copyright Vincotech
7.1.1 Supporting tool





The supporting tool supports the PCB during the press-in process. Size and position
of the holes and cut-outs depends on the components on the PCB.
Figure 11 shows the recommended hole and cut-out dimensions for the Press-fit
pins. The recommended diameter of the holes / cut-outs for the pins in the supporting
tool is 1.7 mm – 4 mm (depends on the positioning accuracy). The minimal
supporting place around the pin is 2 mm. If the pins are close to each other then it is
possible to make a lengthwise cut-out for more pins as well. It is necessary to
position the PCB and the module as well. The depth of the cut-outs for the pins is 6
mm.
The module can be positioned with pins from the bottom tool through the fixing holes
of the modules.
Material of the supporting tool: POM (Polyoxymethylene) ESD proof or any metal
alloy.
Thickness of the supporting tool has to be at least 20 mm.
Figure 11: Recommended hole and cutout dimensions for bottom part of press-in tool
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
15 of 25
Flow2 packages
copyright Vincotech
7.1.2 Press in top tool in case of module without thermal interface material.
The material of the press-in tool:
 Tempered aluminum alloy grade 7075-T6 with yield strength of 430 MPa and
hardness of 160 HB or
 Tool steel grade 21 MnCr 5 with yield strength of 660 MPa and hardness of 330 HB
or better.
 The dimension marked with ‘X’ on the drawing (Figure 12) is depends on module
height:
mounting
X
tolerance
height
+0.05
17.2 mm
17.1 mm
+0
13.2 mm
13.1 mm
12.2 mm
12.1 mm
+0.05
+0
+0.05
+0
Figure 12: Press in tool Top part
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
16 of 25
Flow2 packages
copyright Vincotech
7.1.3 Press-in top tool in case of module with thermal interface material
A unique press-in top tool is needed (see Figure 13) not to damage dramatically the phase
change material during the press-in process. Small damages (max: Ø0.6 mm) are allowed.
 Tool steel grade 21 MnCr 5 with yield strength of 660 MPa and hardness of 330 HB
or better.
 The dimension marked with ‘X’ on the drawing (Figure 12) is depends on module
height:
mounting
X
tolerance
height
+0.05
17.2 mm 17.1 mm
+0

13.2 mm
13.1 mm
12.2 mm
12.1 mm
+0.05
+0
+0.05
+0
For more information (3D model) please contact your local sales manager.
Figure 13: Press in tool Top part with recommended face for thermal grease covered base
plate
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
17 of 25
Flow2 packages
copyright Vincotech
7.2 Press in process parameters
 Press in force: 90-150 N/pin
 Press in speed: 5-10 mm/s
The total press in force depends on the number of the pins and the diameter of the holes on
the PCB.
7.2.1 The basic requirement for the press in process:
The Press-fit pin-head needs to overlap the PCB in such a way, that it has to assure at least
a distance of 0.5 mm from its centre to the top or bottom surface of the PCB (see Figure
14).
This condition is automatically fulfilled with the use of the recommended press-in tool.
Figure 14: Press-in depth in PCB
7.3 Process control parameters
In case the press machine is equipped with the possibility to record the force-stroke values
during the process, the following quality relevant values should be taken into consideration.
Figure 15 shows a normal press-in diagram.
Three different sections can be seen on the diagram:
 First raising section (blue): The heads of the Press-fit pins slide into the holes and
deform to fit in the holes. This section ends with a local maximum.
 Second section (green): The center of the pin heads are inside the holes. The pins
slide in the holes to reach the final position. This section ends with a local minimum.
 Second raising section (red): The sliding of the pins is stopped. The press-in tool
starts to bend the PCB.
The pressing-in has to be stopped at the beginning of the second raising section to avoid
damage of the PCB. The press-in force or the motion stroke of the tool has to be controlled
to stop at beginning of the second raising section.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
18 of 25
Flow2 packages
copyright Vincotech
Possible process control parameter settings are as follows:
 The local maximum value (end of blue section) of the force-stroke diagram has to be:
o higher than 90 N x number of the pins,
o smaller than 150 N x number of the pins.
 These limits are marked on the diagram. If the press-in force does not fit in the
interval defined above, it can indicate faulty plating, or improper diameter of the
holes.
 Filtering out the bad pin positioning see black part of the curve before blue. In this
section the force should not reach the 100 N. If it occurs it may refer to possible
dispositioning of one or more pins that makes visual inspection necessary.
Figure 15: Typical press-in diagram of a module with 20 pins
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
19 of 25
Flow2 packages
copyright Vincotech
8 Press-out process for modules with Press-fit pins
Please note: In the case an out-pressed module should be used again, it is necessary to
solder the module to the PCB because of the remaining deformation of the pins. This is
because the Press-fit zone will keep a remaining deformation after the press-out process.
An additional press-in will lead into too low holding forces between the Press-fit pin and the
PCB hole.
It has to be taken into consideration that the annular ring has to be designed according to
the standards for through hole components if soldering of Press-fit modules is expected.
Soldering of certain modules with Press-fit pins is possible by wave soldering process. The
wave soldering cannot be performed on all type of Press-fit modules.
8.1 Press-out tool
The specific tool to disassemble the modules from the PCBs has two parts similarly to the
press-in tool. The lower part serves as a backing of the PCB. It has a backing nest and
supporting pins. It is important that the backing is closest possible to the side of the
modules. The supporting pins are in line with the fixing pins from the upper part. In case the
PCB bears parts in the line of the backing, it is possible to make a cut-out on the nest.
The upper part consists of two pressure plates that are connected by springs. The pins on
the lower plate serve to fix the PCB. With the aid of these parts, the bending of the PCB can
be prevented during pressing.
The ram fastened to the upper plate is designed according to the positions of the parts on
the PCB and of the layout of the pins. In case of the use of thicker PCB (>2.5 mm) it is not
possible to press out the module with a flat plate due to the overhang of the pins. In that
case pressing sticks positioned according to the pin layout are necessary.

Recommended spring force:
30 N/mm

Recommended number of
springs: 6 pcs
Figure 16: Exploded view of the
Press-out tool
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
20 of 25
Flow2 packages
copyright Vincotech
Figure 17: Working position of
the press-out tool
Figure 18:
Recommended
dimensions of the
upper tool
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
21 of 25
Flow2 packages
copyright Vincotech
Figure 19: Recommended dimensions of the lower tool
8.2 Press-out process characteristics
After inserting the modules into the nest, the downwards moving press fixes the PCB with
the lower plate through the springs. The pins are pressed through by the onwards moving
pressing ram.
Figure 20 shows a typical force-distance curve of the press-out process. It is typical for this
curve that a characteristic peak appears which indicates the breaking of the cold welded
connection.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
22 of 25
Flow2 packages
copyright Vincotech
Figure 20: Force-path curve of the press-out process
8.2.1 Press-out process parameters


Press-out force: Higher than 40 N/pin
Press-out speed: 2 – 5 mm/s
8.3 Disassembling by hand
If the Press-fit pin-head is overlapped by the PCB in such a way that the spring-end is out of
the PCB, the disassembling is possible with pliers by hand. The cutting should be done in
such a way that the cutting edge is under level ‘A’ indicated in Figure 21, where the two
parts of the pin head get united. After clipping away all of the pin-heads, it is possible to
remove the module from the PCB.
Figure 21: Cutting edge
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
23 of 25
Flow2 packages
copyright Vincotech
9 Recommendation for soldering
Figure 22: Platedthrough hole, good soldering
Plated through holes should exhibit a vertical solder fill of 100%, with a fully formed fillet on
the solder side and evidence of 100% wetting on the component side lead, barrel and pad.
9.1 Wave soldering of modules with solder pins
Figure 23: Typical profile for wave soldering
Soldering of certain modules with Press-fit pins is also possible by wave soldering process.
The wave soldering can not be performed on all type of Press-fit modules.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
24 of 25
Flow2 packages
copyright Vincotech
9.2 Hand soldering parameters



Max. solder iron temperature: 350 °C
Max. contact time with component lead: 10 s
Number of heat cycles: 3
10 ESD protection
Modules are sensitive to electrostatic discharge, because such a discharge can damage or
destroy the sensitive chips. All modules are ESD protected in the shipment box by
conductive plastic trays. During the handling and assembly of the modules it is
recommended to wear a conductive grounded wristlet and ensure conductive grounded
working place.
11 Environmental conditions
The modules can be subjected to environmental conditions characterized by the following
classes:
Storage:
Transportation:
1K2 / 1B1 / 1C1 / 1S2 / 1M2
2K2 / 2B1 / 2C1 / 2S1 / 2M2
The classes are defined in the IEC 60721-3-1 and IEC 60721-3-2. The modules have 2 year
shelf life with the given storage conditions.
12 Disclaimer
The information within this document does not substitute customer’s own tests, because the
circumstances of the application cannot be controlled by Vincotech.
The content of this document is according to today’s standards and knowledge and written
up with necessary care.
Handling Instruction
02
01
Ver
Soldering option for Press-fit
New document
Alteration
17.02.2014
29.10.2013
Date
Őri A
Bauer Gy
Zs.Gyimóthy T. Gyetvai
Des. / Mod.
Appr.
Flow2-P-*-HI
Page
25 of 25