Product Data Sheet Acrich2 – 10W Acrich Module with Industry Leading Efficacy Acrich2 – 10W SMJD-HE3V10W3 RoHS Product Brief Description Features and Benefits • • • • • • • • • • The Acrich2 series of products are designed to be driven directly off of AC line voltage, therefore they do not need the standard converter essential for conventional general lighting products. The converter or driver found in most general lighting products can limit the overall life of the product, but with the Acrich2 series of products the life of the product can more closely be estimated from the LED itself. This will also allow for a much smaller form factor from an overall fixture design allowing for higher creativity in the fixture. The modules have a high power factor which can contribute to a higher energy savings in the end application. High Efficacy up to 140 lm/W Connects directly to AC line voltage High Power Factor Low THD Long Life Time Simple BOM RoHS Compliant Key Applications • • Ceiling light Flush mount Table 1. Product Selection Flux [lm] Part No. SMJD-HE3V10W3 Rev1.1, November 15, 2013 Vin [Vac] 220 P [W] CRI CCT [K] Min. Typ. Min. 4700-5300 1250 1350 70 2600-3200 1100 1200 80 10 1 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Table of Contents Index • Product Brief • Table of Contents • Performance Characteristics • Thermal Resistance • Relative Distribution • Color Bin Structure • Part List • Mechanical Dimensions • Circuit Drawing • Marking Information • Packing & Label Information • Handling of Silicone Resin for LEDs • Handling with regards to static electricity • Storage before use • Guidelines for properly working with Acrich2 • Precaution for Use • Company Information Rev1.1, November 15, 2013 2 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Performance Characteristics Table 2. Electro Optical Characteristics, Ta = 25ºC Value Parameter Symbol Unit Min. Typ. Max. 1250 1350 1450 ФV [2] Luminous Flux Correlated Color Temperature [3] CCT CRI C lm 1100 1200 1300 G, H 4700 5000 5300 C 2900 3000 3200 2600 2700 2900 70 - - Ra K [4] C G, H Vin 220 10W f 50 / 60 Hz Power Factor PF Over 0.97 - Viewing Angle 2Θ1/2 120 deg. 500 - 11 W Operating Frequency Vs 10 3V P [5] 9 Vac Power Consumption Tolerance of Surge G H 80 Input Voltage Mark - V Notes : (1) At 220Vac, Ta = 25ºC (2) ФV is the total luminous flux output measured with an integrated sphere. (3) Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. (4) Operating Voltage doesn't indicate the maximum voltage which customers use but means tolerable voltage according to each country’s voltage variation rate. It is recommended that the solder pad temperature should be below 70℃. (5) Surge withstand in accordance with IEC61000-4-5 Rev1.1, November 15, 2013 3 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Performance Characteristics Table 3. Absolute Maximum Ratings, Ta = 25ºC, 220Vac Parameter Symbol Unit Value Maximum Input Voltage Vin Vac 264 Power Consumption P W 13 Operating Temperature Topr ºC -30 ~ 85 Storage Temperature Tstg ºC -40 ~ 100 ESD Sensitivity - - ±4,000V HBM Rev1.1, November 15, 2013 4 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Thermal Resistance Part Package Power Dissipation [W] Maximum Junction Temperature [℃] Rθj-s [℃/W] Acrich2 LED SAW8KG0B Max 0.58 125 27 Acrich2 IC Max 1.0 150 11.25 The Acrich2 LED has a thermal resistance of 27℃/W from junction of the LED to the LED lead. The maximum junction temperature of the Acrich2 LED package is 125℃, therefore the maximum lead temperature Ts_max is Ts_max = Tj_max - (Rθj-s * Pd) = 125℃ - (27℃/W * 0.58W) = 109.34℃ Although this is the maximum lead temperature, it is recommended to keep the lead temperature under 70℃. The Acrich2 IC has a 11.25℃/W thermal resistance from junction to the top surface. The maximum junction temperature (Tt_max) of the IC is 150℃, therefore the maximum temperature of the top of the IC is Tt_max = Tj_max – (Rθj-t * Pd) = 150℃ - (11.25℃/W * 1.0W) = 138.75℃ Rev1.1, November 15, 2013 5 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Relative Spectral Distribution Fig 1. Relative Spectral Distribution vs. Wavelength Characteristic – G, H Relative Spectral Power Distribution at Ta=25oC 1.2 Relative Spectral Power Distribution 1 0.8 0.6 0.4 0.2 0 300 400 500 600 700 800 Wavelength[nm] Fig 2. Relative Spectral Distribution vs. Wavelength Characteristic – C Relative Spectral Power Distribution at Ta=25oC 1.2 Relative Spectral Power Distribution 1 0.8 0.6 0.4 0.2 0 300 400 500 600 700 800 Wavelength[nm] Rev1.1, November 15, 2013 6 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Color Bin Structure 0.44 2700K 2600K 2900K 3000K 3200K 0.42 H G CIE Y 0.40 0.38 4700K 5000K 5300K 0.36 C 0.34 0.32 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 CIE X Bin code X Y 0.3415 0.3568 0.3409 0.3483 C Bin code X Y 0.4311 0.4071 0.4258 0.3952 G Bin code X Y 0.4560 0.4152 0.4494 0.4029 H 0.3487 0.3546 0.4377 0.3994 0.4609 0.4056 0.3498 0.3635 0.4437 0.4116 0.4680 0.4180 Rev1.1, November 15, 2013 7 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Part List Table 4. Part List No Part Reference Specification Quantity 1 PCB - Al, Φ=100, T=1.6, 1 layer / Cu 1oz / White PSR 1 2 LED D1~D54 SAW8KG0B 54 3 IC U1 DT3001A 1 4 Fuse F1 250V, 1A 1 5 Varistor V1 275Vac 1 6 Bridge Diode BD1 600V, 1A 1 7 TVS Z1 440V, 600W, 5%, Unidirectional 1 8 Resistor R1~R2 R6432, 22Ω, 5%(J) 2 9 Resistor RSET R1608, 1kΩ, 1%(F) 1 10 Resistor RBLD R1608, 1kΩ, 5%(J) 1 Notes : (1) The above specification is subject to change without further notice for the improvement of products. Rev1.1, November 15, 2013 8 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Mechanical Dimensions Notes : (1) All dimensions are in millimeters. (Tolerance unless noted : ±0.2) (2) Scale : None Rev1.1, November 15, 2013 9 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Circuit Drawing SMJD-HE3V10W3 (220V) Rev1.1, November 15, 2013 10 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Marking Information 131011 G23 • 10 Digits(including Blank) 131011 G 2 3 ① ② ③ ④ ① SMT Date(6 Digits) – ex)130109 ② CCT(1 Digit) ③ CCT Combination No.(1 Digit) ④ Vf Combination No.(1 Digit) * Marking is based on SMJD-HE2V10W3 ③ CCT Combination No. ② CCT CCT[K] Marking Bin 1 Bin 2 Marking Min Typ Max 1 0 5 B 5300 5600 6000 2 5 0 C 4700 5000 5300 3 1 4 E 3700 4000 4200 4 4 1 G 2900 3000 3200 5 2 3 H 2600 2700 2900 6 3 2 7 M2 M3 8 M3 M2 9 M2 3 A 3 M2 B M3 2 C 2 M3 D M2 M2 E M3 M3 ④ Vf Combination No. Marking Bin 1 Bin 2 1 A A 2 A B 3 B A 4 A C 5 C A 6 B B 7 B C 8 C B 9 C C Rev1.1, November 15, 2013 11 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Packing 1. Tray information 4. Box information & packing • 8 PCS LED modules packed per tray 2. Tray stack and taping 20EA trays with LED modules • 20 LED module trays and additional 1 dummy trays up of box • Add silica gel (1EA) on top of the tray 3. Sealing packing • 160 PCS modules per BOX 1EA Dielectric sealing pack (700x700) ** 1 Box : 8 PCS per tray x 20 trays = 160 PCS Notes • Information for rank mixing - Tray and sealing packing should not include rank mixing. - Rank mixing is possible in the box. Rev1.1, November 15, 2013 12 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Label Information Model No. SMJD-HE3V10W3 (1) Rank XXX (2) Type Quantity XX Date YYYY.MM.DD SEOUL SEMICONDUCTOR CO.,LTD. Notes (1) The model number designation is explained as follow SMJD : Seoul Semiconductor internal code HE : High Efficacy 3V : Input Voltage (3V = 220V) 10W : About Power Consumption 3 : MJT PKG (SAW8KG0B) (2) It represents the LED module rank that consists of three characters. (3) It is attached to the top left corner of the box. TOTAL Quantity XX SEOUL SEMICONDUCTOR CO.,LTD. Notes (1) It is attached to the bottom right corner of the box. Rev1.1, November 15, 2013 13 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Handling of Silicone Resin for LEDs (1) Acrich2 series is encapsulated with silicone resin for high optical efficiency. (2) Please do not touch the silicone resin area with sharp objects such as pincette(tweezers). (3) Finger prints on silicone resin area may affect the performance. (4) Please store LEDs in covered containers to prevent dust accumulation as this may affect performance. (5) Excessive force more than 3000gf to the silicone lens can result in fatal or permanent damage with LEDs. (6) Please do not cover the silicone resin area with any other resins such as epoxy, urethane, etc. Rev1.1, November 15, 2013 14 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Handling with regards to static electricity (1) The Acrich2 products use an integrated circuit (IC) which can be damaged when exposed to static electricity. Please handle using equipment that prevents static electricity. Do not touch unless ESD protection is used. (2) The Acrich2 product should also not be installed in end equipment without ESD protection. Storage before use (1) Do not impact or place pressure on this product because even a small amount of pressure can damage the product. The product should also not be placed in high temperatures, high humidity or direct sunlight since the device is sensitive to these conditions. (2) When storing devices for a long period of time before usage, please following these guidelines: * The devices should be stored in the anti-static bag that it was shipped in from Seoul-Semiconductor with opening. * If the anti-static bag has been opened, re-seal preventing air and moisture from being present in the bag. Rev1.1, November 15, 2013 15 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Guidelines for properly working with Acrich2 (1) Discharge the lighting system a minimum of 2-3 times prior to working with the module. (2) Use only properly rated test equipment and tools for the rated voltage and current of the product being tested. (3) It is strongly suggested to wear rubber insulated gloves and rubber bottom shoes. (4) Do not wear any conductive items (such as jewelry) which could accidentally contact electric circuits. (5) Perform several tests with power off and the lighting system unplugged. (6) Faults, lightning, or switching transients can cause voltage surges in excess of the normal ratings. (7) Internal component failure can cause excessive voltages. (8) Stored or residual electricity in long wire could be hazardous. (9) Make sure proper discharge prior to starting work. Rev1.1, November 15, 2013 16 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Precaution for Use (1) Please review the Acrich2 Application Note for proper protective circuitry usage. (2) Please note, Acrich2 products run off of high voltage, therefore caution should be taken when working near Acrich2 products. (3) DO NOT touch any of the circuit board, components or terminals with body or metal while circuit is active. (4) Please do not add or change wires while Acrich2 circuit is active. (5) Long time exposure to sunlight or UV can cause the lens to discolor. (6) Please do not use adhesives to attach the LED that outgas organic vapor. (7) Please do not use together with the materials containing Sulfur. (8) Please do not assemble in conditions of high moisture and/or oxidizing gas such as Cl, H2S, NH3, SO2, NOx, etc. (9) Please do not make any modification on module. (10) Please be cautious when soldering to board so as not to create a short between different trace patterns. (11) LEDs are sensitive to Electro-Static Discharge (ESD) and Electrical Over Stress (EOS). Below is a list of suggestions that Seoul Semiconductor purposes to minimize these effects. a. ESD (Electro Static Discharge) Electrostatic discharge (ESD) is the defined as the release of static electricity when two objects come into contact. While most ESD events are considered harmless, it can be an expensive problem in many industrial environments during production and storage. The damage from ESD to an LEDs may cause the product to demonstrate unusual characteristics such as: - Increase in reverse leakage current lowered turn-on voltage - Abnormal emissions from the LED at low current The following recommendations are suggested to help minimize the potential for an ESD event. One or more recommended work area suggestions: - Ionizing fan setup - ESD table/shelf mat made of conductive materials - ESD safe storage containers Rev1.1, November 15, 2013 17 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Precaution for Use One or more personnel suggestion options: - Antistatic wrist-strap - Antistatic material shoes - Antistatic clothes Environmental controls: - Humidity control (ESD gets worse in a dry environment) b. EOS (Electrical Over Stress) Electrical Over-Stress (EOS) is defined as damage that may occur when an electronic device is subjected to a current or voltage that is beyond the maximum specification limits of the device. The effects from an EOS event can be noticed through product performance like: - Changes to the performance of the LED package (If the damage is around the bond pad area and since the package is completely encapsulated the package may turn on but flicker show severe performance degradation.) - Changes to the light output of the luminaire from component failure - Components on the board not operating at determined drive power Failure of performance from entire fixture due to changes in circuit voltage and current across total circuit causing trickle down failures. It is impossible to predict the failure mode of every LED exposed to electrical overstress as the failure modes have been investigated to vary, but there are some common signs that will indicate an EOS event has occurred: - Damaged may be noticed to the bond wires (appearing similar to a blown fuse) - Damage to the bond pads located on the emission surface of the LED package (shadowing can be noticed around the bond pads while viewing through a microscope) - Anomalies noticed in the encapsulation and phosphor around the bond wires - This damage usually appears due to the thermal stress produced during the EOS event c. To help minimize the damage from an EOS event Seoul Semiconductor recommends utilizing: - A surge protection circuit - An appropriately rated over voltage protection device - A current limiting device Rev1.1, November 15, 2013 18 www.seoulsemicon.com Product Data Sheet Acrich2 – 10W Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (www.SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, Home appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich and Acirch2, high-brightness LEDs, mid-power LEDs, side-view LEDs, and through-hole type LEDs as well as custom modules, displays, and sensors. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. Rev1.1, November 15, 2013 19 www.seoulsemicon.com