5. soldering conditions

DM(R)、NDI(R)、DL(R)-V SPECIFICATION
FILE No.
REV.
Page
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1.Style:
This specification describes "DUAL IN-LINE PACKAGE SWITCHES" mainly used
as signal switch of electric devices with the general requirements of mechanical
and electrical characteristics.
1.1 Operating Temperature Range : -20℃ ~ +85℃
1.2 Storage Temperature Range : -40℃ ~ +85℃
2. Current Range :
2.1 Non-Switching : 100mA, 50V DC
2.2 Switching
: 25mA , 24V DC
3. Type of Actuation: Actuated by sliding
4. Test Sequence
:
ELECTRIC PERFORMANCE
ITEM DESCRIPTION
1
2
3
4
MECHANICAL
PERFORMANCE
5
6
TEST CONDITIONS
Visual
By visual examination check without
Examination any out pressure & testing.
Contact
Resistance
To be measured between the two
terminals associated with each
switch pole.
Measurements shall be made with a
1kHz shall current contact resistance
meter.
Insulation
500V DC, 1 minute ± 5 sec.
Resistance
500V AC (50Hz or 60 Hz) shall be
Dielectric
applied between all the adjacent
withstandterminals and between the terminal
ing Voltage
and the frame for 1 minute.
Capacitance 1 MHz ± 10 kHz
Applied in the direction of operation.
ON→OFF
Operation OFF→ON
Force
REQUIREMENTS
There shall be no
defects that affect the
serviceability of the
product.
50mΩ max. (initial)
100MΩ min.
There shall be no
breakdown or
flashover.
5 pF max.
1000gf max
(9.8N max)
DM(R)、NDI(R)、DL(R)-V SPECIFICATION
7
Stop
Strength
FILE No.
REV.
Page
A static load of 1 kgf is applied in the
operating direction and pulling direction
operated for a period of 15 seconds.
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There shall be no sign of
damage mechanically.
MECHANICAL PERFORMANCE
1.Soldering Temperature :
PROD SERIES
TEMP
TIME
THROUGH HOLE
TYPE
NDI(R)-V
260℃±5℃
5±1 sec.
Soldering
SMT TYPE
Heat
As shown in item 2~6
8
SEE PAGE 4/4
DM(R)、DL(R)-V
Resistance
2.Duration of Solder Immersion:
5±1 sec.
3.Frequency of Soldering Process:
2 times max.
(PCB is 1.6mm in thickness.)
Shall be vibrated in accordance with
Method 201A of MIL-STD-202F
Frequency: 10-55-10 Hz 1 min/cycle.
As shown in item 2~6
9 Vibration
Direction: 3 vertical directions including
the direction of operation.
Test Time: 2 hours each direction.
Shall be shocked in accordance with
Method 213B condition A of
MIL-STD-202F
Shock
Acceleration: 50G.
As shown in item 2~6
10
Action Time : 11 ± 1 m sec.
Testing Direction: 6 sides.
Test cycle : 3 times in each direction
THROUGH HOLE TYPE Soldering
Temperature:245±3℃
Lead-Free solder:M705E JIS Z 3282 Class
No anti-soldering and the
A
coverage of dipping into
11 Solderability
(Tin 96.5%,Silver 3%,Copper 0.5%)
solder must more than
Flux: 5-10 seconds.
75% was requested.
Duration of solder Immersion:
3±0.5 sec.
SMT TYPE SEE PAGE 4/4
DURABILITY
DM(R)、NDI(R)、DL(R)-V SPECIFICATION
Measurements shall be made following
the test set forth below:
25 mA, 24V DC resistive load
Operation
12
Rate of Operation: 15~20 cycles/
Life
minute
Cycle of Operation: 2000 cycles.
Resistance
13
Low
Temperature
WEATHER-PROOF
FILE No.
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Page
Resistance
14
High
Temperature
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1.As show in item 3,4
2.Contact Resistance:
100mΩ max.
(final-after test)
Following the test set forth below the sample
shall be left in normal temperature and
humidity conditions for an hour before
As shown in item 2~6
measurements are made :
1.Temperature : -40℃±3℃
2.Time: 96 hours
Following the test set forth below the sample
shall be left in normal temperature and
1.As shown in item 3~6
humidity conditions for an hour before
2.Contact Resistance:
measurements are made :
100mΩ max.
1.Temperature : 85℃±2℃
2.Time: 96 hours
Following the test set forth below the
1.As shown in item 4,6
sample shall be left in normal temperature 2.Contact Resistance:
and humidity conditions for an hour
100mΩ max.
Resistance
before measurements are made :
3.Insulation Resistance:
15
Humidity
Temperature : 85℃±2℃
10MΩ min.
Relative Humidity :90~95%
Time: 96 hours
DM(R)、NDI(R)、DL(R)-V SPECIFICATION
FILE No.
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Page
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5. SOLDERING CONDITIONS:
■ Condition for Soldering –DM(R)、DL(R) –V Series
MAX 260°
255°
230°
150°
Room
Temperature
120~150sec
5~10sec
60sec
TIME(sec)
■ The condition mentioned above is the temperature on the Cu foil of the P.C.B
surface.
There are cases where board’s temperature greatly differs from switch’s
surface temperature depending on board’s material, size, thickness, etc.
Care, therefore, should be used not to allow switch’s surface temperature to
exceed 260℃.
■ Manual Soldering
Soldering Temperature
Max.350℃
Continuous Soldering Time
Max. 5 seconds
■ Precautions in Handling
1. Care should be exercised so that flux from the upper part of the printed
circuit board does not adhere to the switch.
2. Don’t clean the switch body except with top tape sealed type, which can
only spray of cleaning method from top of s/w.
3. Please make sure that there is no flux rose over the surface of the PCB