Thermal Solutions MTTC-1410 Thermoelectric Cooler Temperature Controller User’s Manual MELCOR Corporation 1040 Spruce Street • Trenton, NJ 08648 USA Tel: 609-393-4178 • Fax: 609-393-9461 Website: www.melcor.com • Email: [email protected] MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 2 Thermal Solutions General Description The MTTC-1410 Thermoelectric Temperature Controller is a precision instrument that utilizes Pulse Width Modulation (PWM) control technology to provide accurate temperature control of thermoelectric devices. The MTTC-1410 is a bi-directional controller with selectable voltage output and a full “H” bridge capable of load currents of up to ten amperes. The unit’s LED front control panel can be used to adjust the setpoint temperature, to view the current temperature, or to fine-tune the control parameters for higher accuracy or faster response. Specifications and Features Input Power: 110(2A)/220VAC(1A), 50~60Hz Range of selectable DC output voltages: 3, 7, 12, and 14 VDC (PWM) Maximum Output Current: 10A Control temperature range: -100°C to 200°C Control stability: 0.1°C/24h Temperature sensor: 2-wire Pt1000 RTD (included) Control output: Proportional control with automatic reset and rate (PID), 500 Hz Pulse Width Modulation (PWM) Dimensions: 15cm (5.9”) × 12.5cm (4.9”) × 26cm (10.2”) 3.5 digit LED display, 4-button user interface Extra terminals for constant 12VDC fan operation (up to 1 Ampere) Item Available ranges for settings Display Range Setpoint Proportional band Integral (reset time) Derivative (rate time) Calibration offset 1 2 1 8 8.8 P0001 A0001 D0001 C 0 0.0 1 2 Units 2 °C 2 % 2 2 Seconds 2 2 Seconds 2 2 °C -100.0 – 199.9 -000.1 – 200.0 -000.0 – 250.0 -000.0 – 100.0 00-5.0 – 5.000 Number shown only as an example of the display. –100.0°C will show as “- 0 0.0” 0.0 in the display. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 3 Thermal Solutions Product Handling Do not operate this unit before reading this manual. The MTTC-1410 was designed, built, and packaged to withstand the shock and vibration normally associated with shipment by common carriers. Occasionally, improper handling during shipment, such as excessive vibration, crushing, etc., will cause damage to the product. Therefore, a thorough inspection should be provided upon receipt of all shipments. Any packaging tears, dents, scratches, or loose objects are signs of damage and should be noted on the Freight Bill. Packages should be opened promptly and units inspected for concealed damage. If damage is found, an immediate claim must be filed with the freight carrier and an inspection requested. Retain all packing materials. Melcor cannot be responsible for the Consignee’s failure to file a timely freight claim. WARNING Electrical Shock Hazard A. ENSURE THAT THERE IS A CIRCUIT BREAKER ON THE LINE AND THAT IT COMPLIES WITH UNIT’S ELECTRICAL REQUIREMENTS. B. PLUG UNIT INTO GROUNDED ELECTRICAL OUTLET ONLY. C. IF THE ELECTRICAL SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A CORD WITH AN EQUAL OR HIGHER RATING. D. UNPLUG THE POWER CORD BEFORE TURNING THE REAR PANEL VOLTAGE ADJUSTMENT KNOB OR CHANGING THE FUSE. Failure to follow the above precautions could result in electrical shock, fire, personal injury, or damage to the unit, and will void the warranty. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 4 Thermal Solutions Getting Started Figure 1 - Rear Panel 1. Connect a Pt1000 RTD temperature sensor (provided) to the screw terminals in upper right corner of rear panel (see Fig.1). 2. Plug the AC power cord into the input receptacle at the left of the rear panel. 3. Turn power switch to “ON”. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 5 Thermal Solutions Figure 2 - Front Panel 4. At the user interface in the front (Figures 2 & 3), adjust the setpoint and, if desired, the tuning parameters or calibration offset (see the Controller Adjustment section on the next pages for specific instructions). 5. Back at the rear panel, turn the AC power switch to “OFF”, and disconnect the power cord plug from the receptacle 6. Connect your Thermoelectric Cooler (TEC) to the screw terminals located in the lower left corner. Polarity is critical here; if you are not certain of the TEC’s polarity, please contact Melcor. 7. If you have a 12VDC fan, connect it to the screw terminals for the fan. 8. Using the voltage adjustment knob, select the peak pulse voltage. In almost all cases, this voltage should be less than or equal to the “Vmax” rating of the TEC. There are other technical considerations based on heat-sinking and temperature that may affect your choice of voltage. If you are not certain of what voltage to choose, please contact Melcor. 9. Re-connect the power cord, and turn the AC switch to “ON”. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 6 Thermal Solutions Controller Adjustment Figure 3 - User Interface Figure 4 - Functions Menu In Figure 4, red represents solidly lit digits, while blue represents a blinking digit. The value of a blinking digit can be changed by pressing the “Up” or “Down” keys. Pressing the cycle key (“ ”) changes the position of the blinking digit one step to the left. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 7 Thermal Solutions Selecting the setpoint temperature. Press and hold the “Set” button for 3 seconds. The setpoint temperature will be displayed. Use the “ ” key to select a digit, and then push either the “Up” or the “Down” key to change the value of the blinking digit. After choosing the set point, press “Set” once more to enter the setpoint temperature. (The “Set” button must be pressed to store the new setpoint; otherwise, the controller will revert to the previous setpoint.) Changing PID terms and the calibration offset value. Press and hold both the “Up” and “Down” buttons for 3 seconds. The Proportional band adjustment will be displayed. Use the “Up” or “Down” keys to scroll through the selection list to select which item is to be adjusted (Proportional band, Integral Time, Derivative Action, Calibration Offset). Press “ ” to select the digit to be changed, and then push “Up” or “Down” key to change the value of blinking digit. Press “Set” once more to enter the new values. (The “Set” button must be pressed to store the new values; otherwise, the controller will revert to the previous values.) Serviceability No special maintenance is required when using the MTTC-1410. Do not attempt to open the unit. There are no user-serviceable internal parts. Opening the unit will void the warranty and could result in injury. All returns must be assigned a Return Materials Authorization number (RMA#) in advance. Returns received without an RMA# may be refused. In the event that a return is required, the Customer should call Melcor’s Customer Service Department at (609) 393-4178. The Customer will be asked to fill out an RMA form so that an RMA# can be issued. All returns must be securely packed to prevent shipping damage and must be clearly marked with the RMA# on the box. Consignor shall pay freight charges on all returns. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Thermal Solutions Doc #: 60-70-008, Revision 00 Page 8 Warranty Melcor’s MTTC controller adheres to the highest quality standards and is free from defects in material, components, and workmanship. This warranty covers repair or replacement of product, performed by Melcor or by a Melcor authorized agent only, for a period of one (1) year from date of shipment. Customer is responsible for shipping product to Melcor freight prepaid. Melcor in turn will return the warranted product to customer freight prepaid, if within the period specified above. Warranty coverage is in effect when the following operating conditions are continuously satisfied: Operating Temperature Range is kept within 18°C (60°F) to 40°C (104°F). Line Voltage variation is kept within plus or minus 10% of nameplate rating. Applied loads cannot be such that 10 Amperes is ever exceeded on the TEC terminals, or that 1 Ampere is ever exceeded on the 12VDC fan terminals. In addition, the following criteria must be met: Electrical installation and grounding must comply with local electrical and safety codes. Recirculating Chiller must be used in the environment for which it is designed. Customer cannot abuse or mishandle the product in any way. Any modifications to the original unit will also void warranty. Compliance to User’s Manual or any other instructional guide provided by Melcor for the product. This warranty does not cover the following: Applications where product is being misapplied. This includes inappropriate selection of Temperature Controller for the environment and conditions in which it is to be used. Damages caused by shipping carrier or any other accident after product has left Melcor. Shipping claims are the responsibility of the customer and are to be completed in a timely manner. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM. MTTC-1410 User’s Manual Doc #: 60-70-008, Revision 00 Page 9 Thermal Solutions Reimbursement of labor for installation or removal of warranted product, or for parts and labor resulting from repairs performed by any other source besides Melcor. This is the complete warranty and is in lieu of any other warranty expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose. Melcor will in no way be liable for incidental or consequential damage whatsoever or for any other claims by the customer for damages in connection with Melcor products, even if advised in advance of the possibility of such damage. COPYRIGHT 2004, ALL RIGHTS RESERVED, INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL, OR ANY PORTION THEREOF, IN ANY FORM.